Red lion RL-SC33T Bedienungsanleitung

Cast Iron Sump Pumps English

OWNER'S MANUAL

English

This submersible pump is for use in basins or lift stations and is suit-

able for pumping clear water and other non-explosive, non-corrosive

liquids. Do not use the pump in applications where sewage or any

other debris (gravel, sand, floating debris, etc.), abrasives, or corro-

sives are present.

The pump motor is equipped with an automatic resetting thermal

protector, and may restart unexpectedly. Thermal Protector tripping is

an indication of motor overloading or overheating, which can be

caused by application issues such as an obstructed pump impeller,

float stuck in the ON position, pump running dry, pump air-locked,

pump short cycling, excessively high or low voltage supply, or possi-

bly the pump, motor, bearings, or seal have reached the end of their

useful life.

This product is covered by a Limited Warranty for a period of 3 years from the date of original purchase by

the consumer. For complete warranty information, refer to www.redlionproducts.com, or call Technical

Support for a printed copy.

Specifications

Model Item Number HP Volts Amps ON Levels Off Levels

RL-SC33T 14942744 1/3

115

4.3 13” (33.0 cm) 5” (12.7 cm)

RL-SC33V 14942745 7” (17.8 cm) 2.25” (5.7 cm)

RL-SC50T 14942746 1/2 5.3 13” (33.0 cm) 5” (12.7 cm)

RL-SC50V 14942747 7” (17.8 cm) 2.25” (5.7 cm)

Gallons/Liters per Hour @ Height (Head)

Model 5 ft (1.5m) 10 ft (3 m) 15 ft (4.5 m) 20 ft (6.1 m) Shut Off

RL-SC33T 3000 / 11356 2460 / 9312 1860 / 7041 960 / 3634 25 ft (7.6 m)

RL-SC33V

RL-SC50T 3840 / 14536 3000 / 11356 2220 / 8404 1440 / 5451 28 ft (8.5 m)

RL-SC50V

Table of Contents

INSTALLATION- - - - - - - - - - - - - - - - - - - - - - - - - -4

Typical Installation - - - - - - - - - - - - - - - - - - -4

Physical Installation- - - - - - - - - - - - - - - - - - -5

Electrical Connections - - - - - - - - - - - - - - - - -6

OPERATION TESTING - - - - - - - - - - - - - - - - - - - - -6

MAINTENANCE - - - - - - - - - - - - - - - - - - - - - - - - -7

Periodic Service - - - - - - - - - - - - - - - - - - - - -7

Cleaning Impeller and Volute - - - - - - - - - - - -9

Troubleshooting - - - - - - - - - - - - - - - - - - - - -9

Replacement Parts - - - - - - - - - - - - - - - - - - -9

SAFETY INSTRUCTIONS

Table of Contents

SAFETY INSTRUCTIONS

This equipment should be installed and serviced by technically qualified personnel who are familiar with

the correct selection and use of appropriate tools, equipment, and procedures. Failure to comply with

national and local electrical and plumbing codes and within Red Lion recommendations may result in elec-

trical shock or fire hazard, unsatisfactory performance, or equipment failure.

Know the product’s application, limitations, and potential hazards. Read and follow instructions carefully to

avoid injury and property damage. Do not disassemble or repair unit unless described in this manual.

Refer to product data plate(s) for additional precautions, operating instructions, and specifications.

Failure to follow installation or operation procedures and all applicable codes may result in the following

hazards:

Risk of death, personal injury, or property damage due to explosion,

fire, or electric shock.

• Do not use to pump flammable, combustible, or explosive fluids such as gasoline, fuel oil, kerosene, etc.

• Do not use in explosive atmospheres or hazardous locations as classified by the NEC, ANSI/NFPA70.

• Do not handle a pump or pump motor with wet hands or when standing on a wet or damp surface or in water

until the unit is unplugged or electrically disconnected.

• When a pump is in its application, do not touch the motor, pipes, or water until the unit is unplugged or electri-

cally disconnected.

High voltages capable of causing severe injury or death by electrical

shock are present in this unit.

• To reduce risk of electrical shock, disconnect power before working on or around the system. More than one dis-

connect switch may be required to de-energize the equipment before servicing.

• Be certain that this pump is connected to a circuit equipped with a ground fault circuit interrupter (GFCI) device if

required by code.

• Wire pump system for correct voltages.

• Check local electrical and building codes before installation. The installation must be in accordance with their

regulations as well as the most recent National Electrical Code (NEC), Occupational Safety and Health Act

(OSHA), and Canadian Electrical Code (CEC).

• This product is supplied with a grounding conductor and grounding-type attachment plug. To reduce risk of elec-

tric shock, be certain that it is connected only to a properly grounded grounding-type receptacle. Do not remove

the third prong from the plug. The third prong is to ground the pump to help prevent possible electric shock haz-

ard. Do not use an extension cord.

• Check electrical outlets with a circuit analyzer to ensure power, neutral, and ground wires are properly con-

nected. If not, a qualified, licensed electrician should correct the problem.

SAFETY INSTRUCTIONS

Table of Contents

Risk of bodily injury, electric shock, or equipment damage.

• This equipment must not be used by children or persons with reduced physical, sensory or mental abilities, or

lacking in experience and expertise, unless supervised or instructed. Children may not use the equipment, nor

may they play with the unit or in the immediate vicinity.

• Do not use this pump for pumping any liquid intended for human consumption.

• Equipment can start automatically. Always unplug the pump power cord and disconnect the electrical power

before servicing the pump or switch. Lockout-Tagout before servicing equipment.

• An inoperative or malfunctioning pump could lead to flooding, resulting in personal injury or property damage.

• In applications where property damage and/or personal injury might result from an inoperative or leaking pump

due to power outages, discharge line blockage, or any other reason, an automatic back-up system and/or an

alarm should be installed.

• Do not run the pump dry. If run dry, the surface temperature of the pump will rise to a high temperature that

could cause skin burns if touched, and will cause serious damage to the pump.

• Do not oil the motor. The pump’s motor housing is sealed, and contains a high-grade dielectric oil for heat trans-

fer and lifetime lubrication. Use of other oils could cause serious electric shock and/or permanent damage to the

pump.

• The pump has been evaluated for use with water only. Pump should only be used with liquids compatible with

pump component materials. If the pump is used with liquids incompatible with the pump components, the liquid

can cause failure to the electrical insulation system resulting in electrical shock.

• Operation of this equipment requires detailed installation and operation instructions provided in this manual for

use with this product. Read entire manual before starting installation and operation. End User should receive and

retain manual for future use.

• Keep safety labels clean and in good condition.

Risk of damage to pump or other equipment.

• Do not use this pump for pumping sea water, beverages, acids, chemical solutions, or any other liquid that pro-

motes corrosion as this can result in damage to the pump.

• Do not run pump dry. For optimal cooling and to prolong the motor life, the liquid level being pumped should nor-

mally be above the top of the pump housing.

• This pump is not suitable for pond applications.

INSTALLATION

Typical Installation

INSTALLATION

Typical Installation

GAS-TIGHT BASIN

PLACE PUMP ON HARD, LEVEL

SURFACE. NEVER PLACE DIRECTLY ON

CLAY, EARTH, OR GRAVEL SURFACE

BASIN COVER

2” OR 3” VENT PIPE

(51 OR 76 mm)

DISCHARGE PIPE NO SMALLER

THAN PUMP OUTLET

CHECK VALVE

GATE VALVE

PUMP POWER CORD

FLOAT SWITCH POWER CORD

SEPARATE PROTECTED AND GROUNDED SERVICE OUTLET, 4’ FROM FLOOR MINIMUM

3/16” (4.8 mm) AIR BLEED HOLE IN DISCHARGE PIPE

TETHER LENGTH:

3-1/2” (89 mm)

On: 13” (330 mm)

O: 5” (127mm)

VERTICAL FLOAT SWITCH

On: 7” (178 mm)

O: 2.25” (57 mm)

INSTALLATION

Physical Installation

NOTE: To test the operation before installing, refer to “Operation Testing” on page 6.

1. Install the pump in the center of a clean, suitable gas-tight basin that is at least 18” (45.7 cm) deep.

• For RL-SC33V and RL-SC50V models, the basin must be 15” (38.1 cm) in diameter.

• For RL-SC33T and RL-SC50T models, the basin must be 18” (45.7 cm) in diameter.

• Place as close as possible to a water source to minimize suction piping length.

• Provide adequate room for future servicing, protection from freezing temperatures, flooding,

and equipment drainage.

• Never place the pump directly on clay, earth, or gravel surfaces.

• Ensure sump is clean and free of nails, gravel, string, cloth, or other debris before installing.

IMPORTANT: Do not attempt to restrict the intake side of the pump.

2. Connect discharge piping, using pipe joint compound at all connections.

• The discharge pipe should be as short as possible and contain as few elbows as possible.

• Piping should be the same diameter as the discharge port.

• If reduced flow rates are required, place a valve on the discharge side of the pump.

3. Install a union in the discharge line just above the basin cover.

4. Install a free flow check valve in the discharge line that will easily pass 3/4" solids.

5. Tape the pump cords to the discharge piping with electrical tape.

6. Add an air relief bleed hole to the pump’s discharge plumbing. Refer to “Typical Installation” on

page 4.

7. Refer to “Electrical Connections” on page 6 to connect the system.

8. Confirm that the pump is functioning as intended. Refer to “Operation Testing” on page 6.

NOTE: It is normal for a stream of water to spray from the air relief bleed hole in the pump's

plumbing. Verify that this spray is captured within the basin.

9. Place cover over basin.

Risk of severe injury or death by electrical shock.

• Always disconnect the electrical power before touching the pump or discharge.

Risk of damage to pump or other equipment.

• Do not install the check valve in a vertical position, as solids may settle in the valve and prevent the valve from

opening on start-up. For best performance of the check valve when handling solids, install it in a horizontal posi-

tion or at an angle of no more than 45°.

• When a check valve is used, drill a relief hole (1/8" or 3/16" in diameter) in the discharge pipe. This hole should be

located below the floor line between the pump discharge and the check valve. Unless such a relief hole is pro-

vided, the pump could “air lock” and will not pump water even though it will run.

• Support pump and piping when assembling and when installed. Failure to do so may cause piping to break, pump

to fail, motor bearing failures, etc.

OPERATION TESTING

Electrical Connections

Connect the power cord to a constant source of 115 volts.

• The pump should be connected or wired to its own circuit, with no other electric receptacles or

equipment in the circuit.

• Do not connect to a fan or any device that runs intermittently.

• The fuses or circuit breaker should be of ample

capacity.

IMPORTANT: If the power cord is damaged, the whole

unit must be replaced.

Pumps with a tethered or vertical float switch include

two power cords with a piggyback plug on the switch

cord.

1. Plug the pump cord into the piggyback switch cord.

2. Plug the switch cord (with pump cord attached) into a

GFCI outlet.

OPERATION TESTING

NOTE: If the unit is going to be idle for a period of time, refer to “Cleaning Impeller and Volute” on

page 8.

Pumps are equipped with an integral float-operated mechanical switch which will turn the pump on

when water level reaches the levels shown in “Specifications” on page 1.

1. Remove the rubber plug on the basin cover in order to observe switch operation.

2. Plug the power cord into a grounded receptacle with voltage indicated on the pump nameplate.

3. Be sure the gate valve in the discharge line is open.

High voltages capable of causing severe injury or death by electrical

shock are present in this unit.

• Be certain that this pump is connected to a circuit equipped with a ground fault circuit interrupter (GFCI) device if

required by code.

Manual

Automatic

Risk of bodily injury, electric shock, or equipment damage.

• Manual, continuous pump operation should be used only for emergencies, or when a large volume of water is to

be pumped. The pump must be continuously monitored during operation and disconnected from power before

the pump runs dry.

• If an accessory float switch or other liquid level control is installed, refer to manufacturer’s instructions. Failure to

install control in compliance with national and local electrical and plumbing codes and within manufacturer’s

recommendations may result in electrical shock or fire hazard, unsatisfactory performance, or equipment failure.

Risk of damage to pump or other equipment.

• If pump is run dry, it may damage pump and will void the warranty.

• Do not let the unit freeze. This may cause cracking or distortion that may destroy the unit.

MAINTENANCE

Periodic Service

4. Run water into the basin until the pump is activated.

5. Make sure the pump and its float switch are functioning as intended.

• Confirm that no potential obstructions exist that could inhibit switch operation.

NOTE: It is normal for a stream of water to spray from the air relief bleed hole in the pump's

plumbing. Verify that this spray is captured within the basin.

• Verify the ON/OFF levels are within specification.

NOTE: If the pump doesn’t turn on, test manual operation by connecting the pump’s power plug

directly into the power source. If the pump runs, test the float switch.

6. Confirm that there are no leaks in the pump discharge

plumbing and main home drain pipe plumbing.

7. Allow the pump to operate through several ON/OFF

cycles.

8. Use an ohmmeter to check for continuity between the

incoming and outgoing connections of the piggyback

plug while raising and lowering the float.

MAINTENANCE

Periodic Service

Inspect and test the pump system condition and operation every three months—more frequently in

heavy-use applications.

1. Check the power cords and electrical outlet for damage or corrosion.

IMPORTANT: If the power cord is damaged, the whole unit must be replaced.

2. Remove all debris (gravel, sand, floating debris, etc.) from the basin.

3. Check the pump system components (basin, pump, etc.) for any build-up (sludge, sediment, miner-

als, etc.) that would inhibit functionality of the components, and clean as required. If significant,

replace affected components.

4. Confirm all flexible coupling hose clamps are engaged with plumbing and fully tightened.

5. Test operation of the pump system. Refer to “Operation Testing” on page 6.

Risk of severe injury or death by electrical shock, high

temperatures, or pressurized fluids.

• Always unplug the pump power cord in addition to removing the fuse or shutting off the circuit breaker before

working on the pump or switch.

• Let pump cool for a minimum of 2 hours before attempting to service. Submersible pumps contain oil that

becomes pressurized and hot under normal operating conditions.

Risk of damage to pump or other equipment.

• This unit is permanently lubricated. Oiling is not required. Do not open the sealed portion of the unit or remove

housing screws.

• Do not remove the motor housing cover, impeller, or seals. Warranty is void if the motor housing cover, impeller,

or seals have been removed. Repairs on the motor or impeller require special tools.

MAINTENANCE

Cleaning Impeller and Volute

888.885.9254 |redlionproducts.com

For technical assistance, parts, or repair, please contact:

Cleaning Impeller and Volute

1. Disconnect power to the pump.

2. Disconnect the pump from the discharge plumbing.

3. Remove the bolts that hold the volute to the base.

4. Separate the volute from the motor housing.

IMPORTANT: Do not remove the motor housing bolts or screws.

5. Clean the impeller and the volute passage.

IMPORTANT: Do not use strong solvents on the impeller.

6. Be sure the impeller turns freely.

7. Reattach the volute to the base, making sure the seal is properly aligned.

Troubleshooting

Replacement Parts

Problem Probable Causes Corrective Action

Pump does not turn on

Pump not plugged in. Plug in pump.

Circuit breaker off or fuse removed. Turn on circuit breaker or replace fuse.

Defective motor. Replace pump.

Float switch or other level controls not func-

tioning correctly Refer to the float switch manual.

Pump will not shut off Pump is air locked. Remove pump and clean air bleed hole.

Liquid inflow matches pump capacity. Larger pump required.

Pump runs but does not

discharge liquid

Check valve installed backwards. Check flow indicating arrow on check valve body to ensure

proper installation.

Check valve stuck or plugged. Remove check valve and inspect for proper operation.

Lift too high for pump. Check rated pump performance.

Inlet to impeller plugged. Pull pump and clean.

Pump is air locked. Remove pump and clean air bleed hole.

Pump does not deliver

rated capacity

Lift too high for pump. Check rated pump performance.

Low voltage, speed too slow. Check that supply voltage matches the nameplate rating.

Impeller or discharge pipe is clogged. Pull pump and clean. Check pipe for scale or corrosion.

Impeller wear due to abrasives. Replace pump.

Pump cycles continu-

ously

No check valve in long discharge pipe allowing

liquid to drain back into basin. Install a check valve in discharge line.

Check valve leaking. Inspect check valve for correct operation.

Basin too small for inflow. Install larger basin.

Water sprays out of a

hole in the discharge

pipe.

There should be a bleed hole in the discharge

pipe that allows trapped air to escape from the

pump, preventing air lock.

Water spraying out of this hole is completely

normal.

No corrective action is required.

Item(s) Description Order Number

1 Tethered Float Switch, Piggyback, 10 ft (3 m) 640171

2 Tethered Float Switch, Piggyback, 20 ft (6.1 m) 640172

3 RL-SC-RVS Vertical Float Switch, Piggyback, 10 ft (3 m) 14942758

Pompes de puisard en fonte Français

MANUEL DU PROPRIÉTAIRE

den

onte

ais

Cette pompe immergée est prévue pour être utilisée dans des bassins ou

des stations de relèvement et sont conçues pour le pompage de l’eau

claire et d’autres liquides non explosifs et non corrosifs. N’utilisez pas

cette pompe dans des applications où des eaux usées ou d’autres débris

(gravier, sable, débris flottants, etc.), des abrasifs ou des matières corro-

sives sont présents.

Le moteur de la pompe est doté d’un disjoncteur thermique à réenclen-

chement automatique et peut redémarrer inopinément. Le déclenche-

ment du disjoncteur thermique indique une surcharge ou une surchauffe

du moteur, qui peut être causée par des problèmes d’application comme

l’obstruction d’une roue de la pompe, le blocage de l’interrupteur en

position ON, le fonctionnement à sec de la pompe, le blocage de la

pompe par de l’air, le fonctionnement de la pompe en cycles courts, une tension d’alimentation trop élevée

ou trop basse, ou, éventuellement, une pompe, un moteur, des roulements ou un joint ayant atteint la fin

de sa/leur vie utile.

Ce produit est couvert par une garantie limitée pour une période de 3 ans à compter de la date d’achat ori-

ginale par le consommateur. Pour obtenir des informations complètes sur la garantie

www.redlionproducts.com.

Spécifications

Modèle Numéro d'article CV Volts Ampères SUR le niveau ARRÊTEZ le niveau

RL-SC33T 14942744 1/3

115

4,3 33,0 cm (13 po.) 12,7 cm (5 po.)

RL-SC33V 14942745 17,8 cm (7 po.) 5,7 cm (2,25 po.)

RL-SC50T 14942746 1/2 5,3 33,0 cm (13 po.) 12,7 cm (5 po.)

RL-SC50V 14942747 17,8 cm (7 po.) 5,7 cm (2,25 po.)

Litres / Gallons par minute, en hauteur

Modèle 1.5m (5 pi) 3 m (10 pi) 4.5 m (15 pi) 6.1 m (20 pi) Arrêt

RL-SC33T 11356 / 3000 9312 / 2460 7041 / 1860 3634 / 960 7.6 m (25 pi)

RL-SC33V

RL-SC50T 14536 / 3840 11356 / 3000 8404 / 2220 5451 / 1440 8.5 m (28 pi)

RL-SC50V

Table des matières

INSTALLATION- - - - - - - - - - - - - - - - - - - - - - - - - -14

Installation typique - - - - - - - - - - - - - - - - - - -14

Installation physique - - - - - - - - - - - - - - - - - -15

Connexions électriques - - - - - - - - - - - - - - - -16

TEST DE FONCTIONNEMENT- - - - - - - - - - - - - - - - -17

ENTRETIEN - - - - - - - - - - - - - - - - - - - - - - - - - - - -18

Service périodique - - - - - - - - - - - - - - - - - - -18

Nettoyage de l’impulseur et de la volute - - - - -18

Dépannage - - - - - - - - - - - - - - - - - - - - - - - -19

CONSIGNES DE SÉCURITÉ

Table des matières

CONSIGNES DE SÉCURITÉ

Cet équipement doit être installé et entretenu par des techniciens qualifiés capables de choisir et d’utiliser

les outils, les équipements et les procédures appropriés. Le non-respect des codes électriques nationaux et

locaux et des recommandations de Red Lion peut entraîner un risque de choc électrique ou d’incendie, des

problèmes de performance, ou une panne de l’équipement.

Lisez et suivez attentivement les instructions pour éviter toute blessure ou tout dommage matériel. Ne

démontez pas et ne réparez pas l’appareil si ces opérations ne sont pas décrites dans le présent manuel.

Consulter la plaque signalétique du produit pour obtenir des instructions et des spécifications de fonction-

nement supplémentaires.

Le non-respect des procédures d’installation ou d’utilisation et de tous les codes en vigueur peut entraîner

les risques suivants:

Risque de mort, de blessure corporelle ou de dommage matériel en

raison d’une explosion, d’un incendie ou d’une électrocution.

• Ne pas utiliser pour pomper des liquides inflammables, combustibles ou explosifs comme l’essence, le mazout, le

kérosène, etc.

• Ne pas utiliser dans une atmosphère explosive ou un emplacement dangereux selon le Code national de l’électri-

cité, ANSI/NFPA70.

• Ne pas manipuler une pompe ou un moteur de pompe avec les mains mouillées ou debout sur une surface

humide ou mouillée, ou dans de l’eau.

• Lorsqu’une pompe est en mode de fonctionnement, ne pas toucher le moteur, les tuyaux ou l’eau tant que l’unité

n’a pas été débranchée ou déconnectée électriquement.

Cet appareil contient des tensions élevées susceptibles d’entraîner par

choc électrique des blessures graves ou la mort.

• Pour réduire le risque de choc électrique, débranchez l’alimentation avant de travailler sur le système ou autour

de celui-ci. Plusieurs interrupteurs d’isolement peuvent être nécessaires pour décharger l’équipement avant de

procéder à son entretien.

• Assurez-vous que cette pompe est raccordée à un circuit doté d’un disjoncteur différentiel de fuite à la terre

(DDFT).

• Raccorder le système de pompe en respectant la tension indiquée.

• Vérifiez les codes locaux d'électricité et de bâtiment avant l'installation. L'installation et la ventilation doivent

être conformes à la réglementations ainsi qu'au NEC (Code américain de l’électricité) le plus récents et l’OSHA

(loi sur la santé et la sécurité au travail des États-Unis).

• Ce produit est fourni avec un conducteur de mise à la terre et une fiche munie d’une attache de mise à la terre.

Pour réduire le risque de décharge électrique, assurez-vous de seulement brancher la pompe à une prise élec-

trique correctement mise à la terre. Ne retirez pas la troisième branche de la fiche. La troisième branche sert à la

mise à la terre de la pompe, afin de prévenir tout risque possible de décharge électrique. N’utilisez pas un cordon

de rallonge.

• Vérifier les prises électriques à l’aide d’un analyseur de circuit pour s’assurer que les fils de phase, de neutre et de

terre sont correctement branchés. Si ce n’est pas le cas, le problème doit être corrigé par un électricien qualifié

agréé.

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