Riello Burners Gulliver RG1RKD Kurzanleitung

Manuel d’entretien

Installation, use and maintenance instructions

Installatie-, gebruiks- en onderhoudsvoorschriften

Montage und Bedienungsanleitung

2902305 (5)

Öl-Gebläsebrenner

Brûleur ﬁoul

Oil burner

Stookoliebrander

CODE MODELL - MODELE - MODEL TYP -TYPE

3736650 RG1RKD 366 T1

Zweistufiger Betrieb

Fonctionnement à 2 allures

Two stage operation

Tweetrapsbranders

2305

INDEX

1. BURNER DESCRIPTION

Two stages light oil burner.

1.1 BURNER EQUIPMENT

Flange with insulating gasket. . . .No. 1 Screw and nuts for flange to be fixed to boiler . . . No. 4

Screw and nuts for flange . . . . . .No. 1 Flexible oil pipes with nipples. . . . . . . . . . . . . . . . No. 2

7 pin plug. . . . . . . . . . . . . . . . . . .No. 1 4 pin plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1

1. BURNER DESCRIPTION. . . . . . . . . . . . 1

1.1 Burner equipment . . . . . . . . . . . . . . . . . 1

2. TECHNICAL DATA . . . . . . . . . . . . . . . . 2

2.1 Technical data . . . . . . . . . . . . . . . . . . . . 2

2.2 Overall dimensions. . . . . . . . . . . . . . . . . 2

2.3 Working ﬁeld . . . . . . . . . . . . . . . . . . . . . 2

3. INSTALLATION . . . . . . . . . . . . . . . . . . . 3

3.1 Boiler ﬁxing . . . . . . . . . . . . . . . . . . . . . . 3

3.2 Fuel supply . . . . . . . . . . . . . . . . . . . . . . 3

3.3 Hydraulic systems . . . . . . . . . . . . . . . . . 4

3.4 Electrical wiring . . . . . . . . . . . . . . . . . . . 5

4. WORKING . . . . . . . . . . . . . . . . . . . . . . . 6

4.1 Combustion adjustment. . . . . . . . . . . . . . 6

4.2 Electrodes adjustment. . . . . . . . . . . . . . . 7

4.3 Pump pressure and air output . . . . . . . . . 8

4.4 Fuel heating . . . . . . . . . . . . . . . . . . . . . . 9

4.5 Burner start-up cycle. . . . . . . . . . . . . . . . 9

5. MAINTENANCE . . . . . . . . . . . . . . . . . . . 9

6. FAULTS / SOLUTIONS . . . . . . . . . . . . . . 10

1– Pump with pressure reducer

2– Electronic start delaying

device

3– Control-box

4– Reset button with lock-out

lamp

5– Flange with insulating

gasket

6– 2nd stage air damper

adjustment assembly

7– Nozzle holder assembly

8– Photoresistance

9– Hydraulic jack

10 – 4 pole socket

11 – 2nd stage valve

12 – 1st stage valve

➤CE Certification No.: 0036 0347/04 as 92/42/EEC.

➤The burner meets protection level of IP 40, EN 60529.

➤Burner with CE marking in conformity with EEC directives: EMC 89/336/EEC, Low Voltage 73/23/EEC,

Machines 98/37/EEC and Efﬁciency 92/42/EEC.

Fig. 1 S7199

2305

2. TECHNICAL DATA

2.1 TECHNICAL DATA

2.2 OVERALL DIMENSIONS

2.3 WORKING FIELD

(as EN 267)

TYPE 366T1

Output - Thermal power 1.2/1.45

–

5 kg/h - 14/17

–

60 kW

Fuel Light oil, viscosity 4 –

6 mm

/s at 20 °C

Electrical supply Single phase, 230V

10%

50Hz

Motor Run current 0.85A – 2750 rpm – 289 rad/s

Capacitor 4

Ignition transformer Secondary 8 kV – 16 mA

Pump Pressure: 8

–

15 bar

Absorbed electrical power 0.29 kW

196 111 122 180

130

150

210

254

7272

45°

D5699

112

ø84

1 2 3 Light oil output – kg/h

15 20 30 40 Thermal power – kW

0.8

0.6

0.4

0.2

Pressure in combustion

chamber – mbar

D5354 4

1.0

2305

3. INSTALLATION

3.1 BOILER FIXING

■

Put on the flange (1) the screw and two nuts, (see fig. 3).

■

Widen, if necessary, the insulating gasket holes (5), (see fig. 4).

■

Fix the flange (1) to the boiler door (4) using screws (2) and

(if necessary)

the nuts (3)

interposing the

insulating gasket (5)

, (see fig. 2).

3.2 FUEL SUPPLY

The burner is designed to allow entry of the oil supply pipes on either side.

Depending on the oil supply pipes position (to the right or to the left hand side of the burner) the fixing plate

(1)

and cable clamp

(2)

should be reversed, (see fig. 5).

D5012

Fig. 4Fig. 2

Fig. 3 S7189

D5701

1 1

Fig. 5

2305

3.3 HYDRAULIC SYSTEMS

It is necessary to install a ﬁlter on the fuel supply line.

= difference of level;

= max. length of the suction line;

I. D.

= internal diameter.

PRIMING PUMP:

On the system in fig. 6 it is

sufficient to loosen the suction gauge

connection (6, fig. 7) and wait until oil flows out.

On the systems in fig. 8 and 9 start the burner and wait for the priming.

Should lock-out occur prior to the arrival of the fuel, await at least 20 seconds

before repeating the operation.

The pump suction should not exceed a maximum of 0.4 bar (30 cm Hg).

Beyond this limit gas is released from the oil. Oil pipes must be completely tight.

In the vacuum systems the return line should terminate within the oil tank at the

same level as the suction line. In this case a non-return valve is not required.

Should however the return line arrive over the fuel level, a non-return valve is

required.

This solution however is less safe than previous one, due to the possibility of

leakage of the valve.

meters

L meters

øi

8 mm øi

10 mm

0.5

1.5

100

■

Before starting the burner make sure that the return pipe-line is

not clogged. An excessive back pressure would cause the

damage of the pump seal.

■

The pump is designed to allow working with two pipes.

In order to obtain one pipe working it is necessary to unscrew

the return plug (2), remove the by-pass screw (3) and then screw

again the plug (2), (see fig. 7).

WARNING:

1 - Suction line

2 - Return line

3 - By-pass screw

4 - Gauge connection

5 -2

nd stage pressure adjuster

6 - Suction gauge connection

7 -1

st stage pressure adjuster

8 - Pressure reducer piston

9 -2

nd stage valve

10 -1

st stage valve

11 - Auxiliary pressure gauge

meters

L meters

øi

8 mm øi

10 mm

0.5

1.5

3.5

100

SYSTEM NOT PERMITTED

IN GERMANY

S7067

Fig. 7

max. 4 m

D5705

Fig. 8 Fig. 9

Fig. 6

max. 4 m

D5703

2305

3.4 ELECTRICAL WIRING

DO NOT EXCHANGE

NEUTRAL WITH PHASE

WARNING NOTES:

– Wires of 1 mm2 section.

– The electrical wiring carried out by the installer must be in

compliance with the rules in force in the Country.

■Connect 2nd stage thermostat between clamps T6 - T8

by removing the bridge.

TESTING: Check the shut-down of the burner by opening

the thermostats and the lock-out by darkening

the photoresistance.

To remove the control-box from the burner, loosen screw (A, fig. 10) after

removing all components, the 7 pin plug and earth wire.

In case of disassembly of the control box, retighten the screw (A) with a

torque wrench setting of 1 – 1.2 Nm.

S7186

Fig. 10

7 pin plug

7 pole socket

L1 B4S3

Black

White

Blue

Capacitor

Burner-earth

Switch with fuse

6Amax.

Neutral

CONTROL BOX

553SE

230V ~50Hz

123

Photoresistance

Blue

Ignition

electrodes

Brown

2nd stage oil valve

B5 4 pin plug

4 pole socket

Blue

Black

White

Blue

Brown

21 321

ELECTRONIC

DELAYING DEVICE

■2nd stage

Motor

thermostat

12123

CARRIED-OUT IN THE FACTORY

1st stage oil valve

D5350

Regulating thermostat Remote lock-out lamp

(230V - 0.5A max.)

Limit thermostat

with manual

resetting

1st stage

hour counter

(230V - 0.1A max.)

2nd stage hour counter

(230V - 0.1A max.)

1234

Brown

Blue

Heater with

start thermostat

2305 6GB

4. WORKING

4.1 COMBUSTION ADJUSTMENT

In conformity with Efficiency Directive 92/42/EEC the application of the burner on the boiler, adjustment and

testing must be carried out observing the instruction manual of the boiler, including verification of the CO and CO2

concentration in the flue gases, their temperatures and the average temperature of the water in the boiler.

To suit the required appliance output, choose the proper nozzle and adjust the pump pressure, the setting of

the combustion head, and the air damper opening in accordance with the following schedule.

Values in the table refer to 12% CO2and to sea level.

RECOMMENDED NOZZLES

Monarch type R, Delavan type W - E, Steinen type Q, Danfoss type S, Satronic type S.

MAINTENANCE POSITION

Nozzle

Pump pressure Burner output Comb. head

adjustment Air damper

adjustment

bar kg/h ± 4% 1st stage 2nd stage

GPH Angle 1st stage 2nd stage 1st stage 2nd stage Set-point Set-point Set-point

0.40 80° 9 14 1.3 1.7 0.3 0 0.6

0.50 60°/80° 9 14 1.7 2.1 1 0 0.9

0.60 60° 9 14 2.0 2.5 1.3 0.1 1.3

0.65 60°/45° 9 14 2.2 2.7 1.5 0.2 1.7

0.75 60°/45° 9 14 2.5 3.1 2 0.4 2.2

0.85 45° 9 14 2.8 3.5 3 0.5 2.7

1.00 45° 9 14 3.3 4.2 4 0.7 3.8

1.10 45° 9 14 3.7 4.6 5 0.8 4

1.25 45° 9 13 4.2 5.0 6 1 6

1 2

Fig. 11

S7197S7184

THE ACCESSIBILITY TO THE NOZZLE,THE DIFFUSER DISC ANDTHE ELECTRODES IS MADE EASY

IN 2 WAYS:

Fig. 11 – Remove the burner out of the boiler, after loosing the ﬁxing nut to the ﬂange.

– Hook the burner to the ﬂange (1), by removing the blast tube (2) after loosing the ﬁxing screws (3).

– Remove the small cables (4) from the electrodes and the diffuser disc-holder assembly (5) from the noz-

zle-holder assembly after loosing its ﬁxing screw (3, ﬁg. 13, page 7).

– Screw the nozzle (6) correctly and tighten

it as shown in the ﬁgure.

2305 7GB

Fig. 12 – Remove nozzle-holder assem-

bly (1) after loosing screws (2) and nut (3), re-

move the small cables (4) from the control box,

the photoresistance (5) and the socket (6).

– Withdraw the small cables (4) from the elec-

trodes, remove the diffuser disc-holder assem-

bly (9) from the nozzle-holder assembly (1)

after loosing screw (3, ﬁg. 13).

–Screw the nozzle (10) correctly and tighten it

as shown in ﬁgure.

ATTENTION

During the reassembly of the nozzle-holder as-

sembly screw the nut (3) as shown in the figure

below.

COMBUSTION HEAD SETTING

(see fig. 12)

It depends on the output of the burner and is car-

ried out by rotating clockwise or counterclockwise

the setting screw (7) until the set-point marked on

the regulating rod (8) is level with the outside

plane of the nozzle-holder assembly (1).

– In the sketch the combustion head is set for an output of 0.85 GPH at 15 bar.The set-point 3of the regulating

rod (8) is at the same level with the outside plane of the nozzle-holder assembly (1) as shown in the schedule;

4.2 ELECTRODES ADJUSTMENT (see fig. 13)

S7198

Fig. 12

TIGHTEN WITHOUT MOVING

BACKWARDS TO THE END

D5684

Lean the diffuser disc-holder as-

sembly (1) on the nozzle-holder

(2) and lock it by screw (3).

For prospective adjustments of

the electrodes assembly (4),

loosen screw (5).

WARNING

To have access to the electrodes

carry out operation as described in

chapter 4.1 (page 6) “RECOM-

MENDED NOZZLES”.

WARNING

MEASURES

MUST BE RESPECTED

D5343 5.5 ± 0.3 mm

4.5 – 0.5 mm

513

2 – 2.5 mm

Fig. 13 2

2305 8GB

4.3 PUMP PRESSURE AND AIR OUTPUT

■1st STAGE ADJUSTMENT

ADJUSTMENT OF AIR SHUTTER:

Unloosen the nut (1), turn the screw (2) until the indicator (3) reaches the position desired. Then lock the nut

(1), (see fig. 14).

PRESSURE REGULATION:

This is set at 9 bar at the factory.

Should it be necessary to re-set or alter such pressure, this can be done, by adjusting screw (7).

The pressure gauge must be mounted in place of cap (8), (see fig. 15).

■2nd STAGE ADJUSTMENT

ADJUSTMENT OF AIR SHUTTER:

Unloosen the nut (4), turn the screw (5) until the indicator (6) reaches the position desired.

Then lock the nut (4), (see fig. 14).

PRESSURE REGULATION:

This is set at 15 bar at the factory.

Should it be necessary to re-set or alter such pressure, this can be done, by adjusting screw (9).

The pressure gauge must be mounted in place of cap (8), (see fig. 15).

When burner shuts down the air damper automatically closes till a

max. chimney depressure of 0,5 mbar.

Fig. 15

Fig. 14

S7078

2305 9GB

4.4 FUEL HEATING

In order to assure regular ignition and working also at low temperature the burner has an oil pre-heater

fitted in combustion head. The pre-heater starts when thermostats close.

When the required temperature for ignition is reached the thermostat fitted on the nozzle holder starts the

burner.

The pre heater remains energised during working and cuts out when burner shuts-down.

4.5 BURNER START-UP CYCLE

Lock out is indicated by a lamp on the control box (4, fig. 1, page 1).

5. MAINTENANCE

Burner requires a periodic maintenance carried out by a qualified and authorized technicians.

Maintenance is essential for the reliability of the burner, avoiding the excessive consumption of fuel and

consequent pollution.

Before carrying out any cleaning or control always ﬁrst switch off the electrical supply to the bur-

ner acting on the main switch of the system.

THE BASIC CHECKS ARE:

■Check that there are not obstructions or dents in the supply or return oil pipes.

■Clean the filter in the oil suction line and in the pump.

■Check for correct fuel consumption.

■Replace the nozzle.

■Clean the combustion head in the fuel exit area, on the diffuser disc.

■Leave the burner working without interruptions for 10 min. and check the right settings at 1st and 2nd

stage of all components stated in this manual. Then carry out a combustion check verifying:

●Smoke temperature at the chimney.

●Content of CO2(%).

●Content of CO (ppm).

●Smoke value according to opacity smokes index according to Bacharach scale.

D5348

0 –150s ~12s

Lock-out due to failure to light

Normal

3 –28s 0 –150s ~12s 5s

1st stage thermostat

2nd stage thermostat

Heating

Motor

Ignition transformer

1st stage valve

1st stage ﬂame

2nd stage valve

2nd stage ﬂame

Lock-out lamp

Andere Handbücher für Gulliver RG1RKD

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Riello Burners Brenner Handbücher

Riello Burners

Riello Burners G3X Kurzanleitung

Riello Burners

Riello Burners PRESS 60 N/ECO Bedienungsanleitung

Riello Burners

Riello Burners RLS 28 Kurzanleitung

Riello Burners

Riello Burners PRESS 100 N Kurzanleitung

Riello Burners

Riello Burners Gulliver BLU BGK1 Kurzanleitung

Riello Burners

Riello Burners RL 22 BLU Kurzanleitung

Riello Burners

Riello Burners RLS 70 Kurzanleitung

Riello Burners

Riello Burners RL 190/M Kurzanleitung

Riello Burners

Riello Burners P 140 P/G Kurzanleitung

Riello Burners

Riello Burners Gulliver RG3D Kurzanleitung

Riello Burners

Riello Burners 393 T1 Kurzanleitung

Riello Burners

Riello Burners PRESS 60 N/ECO 628 T Kurzanleitung

Riello Burners

Riello Burners RS 68/M BLU Kurzanleitung

Riello Burners

Riello Burners Gulliver RG2D Kurzanleitung

Riello Burners

Riello Burners Guliver RG3D Bedienungsanleitung

Riello Burners

Riello Burners PRESS 30N Kurzanleitung

Riello Burners

Riello Burners RS Series Kurzanleitung

Riello Burners

Riello Burners RLS 70/E Kurzanleitung

Riello Burners

Riello Burners MB 4 LE Series Kurzanleitung

Riello Burners

Riello Burners BF3 Bedienungsanleitung

Riello Burners

Riello Burners 628 T Kurzanleitung

Riello Burners

Riello Burners Gulliver RG3D Kurzanleitung

Riello Burners

Riello Burners PRESS 60 N 616 M Kurzanleitung

Riello Burners

Riello Burners GAS 8 P/M Kurzanleitung

Beliebte Brenner Handbücher anderer Marken

Riello

Riello RS 28/M Kurzanleitung

True Induction

True Induction TI4B Bedienungsanleitung

Weishaupt

Weishaupt WG20 Series Bedienungsanleitung

Carolina Cooker

Carolina Cooker M116672 Bedienungsanleitung

Riello

Riello RX 500 S/PV Bedienungsanleitung

Unigas

Unigas HTP2000 Bedienungsanleitung

baltur

baltur BT 250 DSG 4T Bedienungsanleitung

muenkel design

muenkel design round burner Bedienungsanleitung

baltur

baltur BT 14 DSGW Bedienungsanleitung

artisan

artisan Art-SB1 Leitfaden

AESYS

AESYS TurboFire II Bedienungsanleitung

Riello

Riello RG1RKD Kurzanleitung

IKEA

IKEA GRILLSKÄR Bedienungsanleitung

RUSTA

RUSTA SAREK Bedienungsanleitung

PROPOINT

PROPOINT 8933657 Bedienungsanleitung

baltur

baltur TBL 1000 ME Referenzhandbuch

WLD-TEC

WLD-TEC powerjet Bedienungsanleitung

MSR

MSR DRAGONFLY Bedienungsanleitung