RIGO PERFECT BINDER 420 HM Bedienungsanleitung

PERFECT BINDER 420 HM

Professional binding machine

Automatic model

User’s manual

Table of Content

1. Introduction .........................................................................................3

2. Safety Manual ......................................................................................7

2.1 Installation .........................................................................................8

2.1.1. Room/Area . ....................................................................................8

2.1.2 Fire and Explosion Hazard . ...............................................................8

2.1.3 Power Supply . .................................................................................8

2.2 User/Operator . ................................................................................. 1 0

2.3 During process/Operation. ................................................................. 1 1

2.3.1 General Terms. .............................................................................. 1 1

2.3.2 Carriage Clamp. ............................................................................. 1 1

2.3.3. Glue Unit. ..................................................................................... 1 1

2.3.4 Milling Unit . ................................................................................... 1 2

2.3.5 Vacuuming Unit . ............................................................................ 1 2

2.3.6 Binding Unit. .................................................................................. 1 3

2.3.7 Compressed Air system . ................................................................. 1 3

2.3.8 Electrical Cabinet . .......................................................................... 1 3

2.3.9 Light Curtain. ................................................................................. 1 3

2.3.10 Frint Door Safety Switch. .............................................................. 1 4

2.4 Maintenance. .................................................................................... 1 5

3. Specification. ...................................................................................... 1 7

4. Unit and Operation points of the machine . ........................................... 1 8

5. Description of the units of the machine. ............................................... 1 9

6. Delivery, Installation. .......................................................................... 2 8

7. Working and actuation of the machine. ................................................ 3 0

8. Maintenance . ..................................................................................... 4 5

9. Error Messages. .................................................................................. 5 0

10. Data table . ....................................................................................... 5 5

11. Paper and types . .............................................................................. 5 6

3 Tel: +45 36173363, e-mail: [email protected]

1. Introduction

Thanks for attesting trustfulness towards us when you purchased

our Perfect Binder 420 bookbinder machine and we congratulate

for your exellent decision.

We hope that the Perfect Binder 420 bookbinder machine will

satisfy Your needs successfully for a long period of time.

The Perfect Binder 420 is hot-melt bookbinder machine, which is

suitable for binding books sized maximum 420x420x50 mm.

During development of our bookbinder machine we took those

functions what you require towards a modern, recent hot-melt

bookbinder machine into account with extensive analytical job.

During the innovation we used raw materials which do not

contain hazardous substances for man.

We wish you a successful work.

Zoltán Rigó

Managing director

5 Tel: +45 36173363, e-mail: [email protected]

DECLARATION OF CONFORMITY

Herewith the RIGO Ltd. (Headquarter: H-1221 Budapest, Orsovai út 3., Production

place: H-5435 Martfű, Lenin út 1.) declares that the following product:

Datas of the machine:

Producer: RIGO Tool and Mould Production Ltd.

Type of machine: Perfect Binder 420HM Bookbinder machine

Conforms with the following directives:

DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL on

machinery (MD)

Harmonized standards: EN1010-1: 2004 + A1: 2011, EN1010-4: 2004 + A1: 2010,

EN60204-1: 2006 + A1 : 2009

DIRECTIVE 2006/95/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL on

the harmonization of the laws of Member States relating to electrical equipment

designed for use within certain voltage limits (LVD)

Harmonized standards: EN60204-1: 2006 + A1 : 2009

DIRECTIVE 2004/108/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL on

the approximation of the laws of the Member States relating to electromagnetic

compatibility (EMC)

Harmonized standards: EN61000-6-2: 2005, EN61000-6-4: 2007 + A1: 2010,

DIRECTIVE 2011/65/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL on

the restriction of the use of certain hazardous substances in electrical and electronic

equipment (RoHS)

Harmonized standards: EN50581: 2013

Budapest, 3rd of March 2014

………………………………….

Zoltan RIGO

Managing director

RIGO Ltd.

Disposal of Old Electrical & Electronic

Equipment. This symbol (the symbol of the

crossed out wheeled bin) indicates that in

European countries this product should not be

disposed of as household waste. Please recycle

where facilities exist by checking with your local

authority or supplier for recycling advice. By

ensuring this product is disposed of correctly

through proper treatment, recovery and

recycling, you will help prevent potential

negative effects on the environment and human

health.

Eliminación de residuos de aparatos eléctricos y

electrónicos. Este símbolo (un cubo de basura tachado)

indica que en los países europeos este producto no

deberá eliminarse como si se tratara de un residuo

doméstico. Solicite asesoramiento sobre reciclaje a las

autoridades locales o a su distribuidor, y siga la normativa

en materia de gestión medioambiental y reciclaje de este

tipo de residuos.Si toma las medidas pertinentes para

que este producto se elimine mediante un tratamiento,

recuperación y reciclaje adecuados, contribuirá a evitar

posibles efectos negativos en el medio ambiente y la

salud humana.

Entsorgung von alten elektrischen und

elektronischen Ausrüstungsteilen. Dieses

Symbol (das Symbol mit dem durchgekreuzten

fahrbaren Müllbehälter) zeigt an, dass dieses

Produkt in europäischen Länden nicht als

Haushaltsmüll entsorgt werden darf. Bitte

informieren Sie sich bei Ihren örtlichen Behörden

oder bei Ihrem Händler hinsichtlich einer

Empfehlung für die Entsorgung und führen Sie

die betreffenden Teile dort, wo solche

Einrichtungen vorhanden sind, einem Recycling-

Prozess zu.Indem sie sicherstellen, dass das

betreffende Produkt durch richtige Behandlung,

Rückführung und Recycling entsorgt wird, tragen

Sie dazu bei, möglichen negativen Auswirkungen

auf die Umwelt und die menschliche Gesundheit

vorzubeugen.

Elimination du matériel électronique et

électrique usage. Ce symbole (une poubelle

marquée d’une croix) indique que dans les pays

européens, ce produit ne doit pas être éliminé

comme des ordures ménagères.Recyclez-le dans

les sites adaptés qui vous seront indiqués par les

autorités locales ou renseignez-vous auprès de

votre fournisseur.En veillant à ce que ce produit

soit éliminé correctement avec un traitement,

une collecte et un recyclage adaptés, vous

contribuez à éviter son action nocive potentielle

sur l’ environnement et la santé humaine.

Smaltimento di attrezzature elettriche ed

elettroniche consummate. Questo simbolo (il

simbolo della pattumiera con rotelle barrata)

indica che nei paesi europei questo prodotto non

deve essere buttato nei rifiuti domestici.Per

favore smaltire in luogo addetto al riciclo, dove

esistente, chiedendo informazioni alle autorità

locali o a chi fornisce consulenza a

proposito.Garantendo uno smaltimento

adeguato di questo prodotto (trattamento,

recupero e riciclo corretto), aiuterete a prevenire

effetti negativi sull’ambiente e sulla salute

dell’uomo.

7 TTel: +45 36173363, e-mail: [email protected]

2. Safety Manual

Warning signals applied on the Perfect Binder 420 HM

Ignoring this mark could result in the possibility of serious

injury or even death.

Ignoring this mark could result in the possibility of injury or

physical damage.

Pay Attention –hot surface

Warning for the danger of electric shock

Danger!–Rotary part (milling)

Eye protection must be worn

use mask

hand protection must be worn

Disregarding instructions can cause:

–Personal injury,

–False operation or failure of the machine.

2.1 Installation

2.1.1 Room/area

The room in which the machine is installed has to be well aerated and dry and the

temperature range is between 5 and 35°C.

Do not use the machine in humid (the humidity range is between 10 and 85% RH),

wet, dusty or explosive environment.

Provide good quality light and where is not subject to direct sunlight.

The machine must be placed on flat and smooth ground reasonably free from dust

and subject of no vibration, do not stand on paper waste.

Keep order around the machine.

Settle the machine to have minimum 1 meter free place round.

Operate this unit in the environment where there are no harmful chemicals and the

unit is not exposed to water.

Do not install this unit in a location where there is excessive humidity or where

contact with water is possible.

2.1.2 Fire & Explosion Hazard

Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit).

2.1.3 Power Supply

The machine can be connected just to that electric network

which voltage, frequency and maximum power rating correspond to the values

displayed on the data table of the machine. To operate the machine, wire N is

necessary as well.

The machine has I. classing of protection against electric shock that is why it has to

be connected to grounded 400V 20A minimum nominal power rating socket being in

appropriate condition.

The electric socket-outlet must be easily accessible on behalf of the easier cutting off

the current, and above the floor level between 0,6 and 1,9m height.

9 Tel: +45 36173363, e-mail: [email protected]

The cross-section of the settled power cable has to be minimum 5 x 2,5 mm². To

protect the machine against too much power consumption, use single-phase C 25

circuit/contact breaker.

Carefully check the rotation of the motors.

At an occurred failure of the fuses change them just to the specified value, the

bridging of them or causing their short circuit is forbidden.

To attach other network appliances into the socket-outlet placed in the machine is

forbidden. The socket-outlet serves strictly to operate the external units of the

machine.

2.2 User/ Operator

Only one person can use the machine at the time, in order to avoid any danger to

the health.

The machine can be handled just by a person who is educated, knows the

instructions written in the user manual and is in appropriate state for safe working.

Never stand or sit on the machine.

The employee can work only in safe working condition, instructions retention;

perform work in accordance with health and safety education. The employee is

required to work together with its colleagues, and work has been done to its own or

another's health and safety integrity without compromising. In particular, it must

inspect:

a. work equipment provided for at employee’s disposal to make it a reasonable

way to their intended purpose and use of the employer's instructions , perform

maintenance duties as assigned;

b. personal protective equipment in accordance with its intended use and to take

reasonable care of cleaning;

c. to wear proper clothing at work without compromise for health and physical

well-being;

d. long hair must be tied up;

e. at the working area keep of discipline, order and cleanliness;

f. necessary for the safe performance of work to acquire knowledge and apply

them at work ;

g. the importance of risk anomaly , incident immediately inform the employer of

the anomaly, malfunction, it is expected to eliminate, or ask the supervisor for

an action;

h. an accident, injury, sickness must be reported immediately;

i. Do not smoke, eat or drink during work.

The operator cannot act arbitrarily to turn off, to remove or to convert to safety

devices at anytime.

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