Rivtec RNT 120 Bedienungsanleitung

INTENDED USE

GLOSSARY OF TERMS AND SYMBOLS

SAFETY PRECAUTIONS

SAFETY INSTRUCTIONS

FEATURES

SPECIFICATIONS

DIMENSIONS

MAIN PARTS

PARTS LIST

OPERATION INSTRUCTIONS

MAINTENANCE

TROUBLESHOOTING

DISPOSAL

EC DECLARATION OF CONFORMITY

PAGE INDEX

1. INTENDED USE

3. SAFETY PRECAUTIONS

2. GLOSSARY OF TERMS AND SYMBOLS

1-3

8-9

10-14

15-18

19-21

10.

11.

12.

13.

14.

This pneumatic-hydraulic rivet nut tool is designed to be driven by the appropriate compressed air pressure for secure

fastening a rivet nut containing enough female threads in the thin base metals and pipes with weldless, tapping-free and

one-side work in order to fasten with a bolt or a screw. The applications are widely used in the production and repairs of

aircraft, automobiles & vehicles, boats, construction, electric/electronic appliances, even the DIY work, etc.

This pneumatic-hydraulic rivet nut tool is designed and produced primarily for the professional users, the non-professional

users must read the operation manual thoroughly, and consult the manufacturer, authorized local agent or distributor for

real understanding. A half hour long hands-on training session with qualified personnel is essential and strongly

recommended before using this tool.

For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining,

changing accessories, or working near the assembly power tool. Failure to do so can result in serious bodily injury.

Only qualified and trained operators should install, adjust or use the assembly power tool.

Do not modify this assembly power tool. Modifications can reduce the effectiveness of safety measures and increase the

risks to the operator.

Do not discard the safety instructions; give them to the operator.

Do not use the assembly power tool if it has been damaged.

Tools shall be inspected periodically to verify that the ratings and markings required, by this part of ISO 11148 are legibly

marked on the tool, and that listed in this manual. The employer/user shall contact the manufacturer to obtain replacement

marking labels when necessary.

: READ MANUAL carefully prior to using

this tool.

: EYE PROTECTION IS REQUIRED when

using this tool.

: HEARING PROTECTION IS REQUIRED

when using this tool.

: HAND PROTECTION IS REQUIRED

when using this tool.

WARNING

3.1 SAFETY PRECAUTIONS

Disconnect the assembly power tool from the energy source when changing inserted tools or accessories.

Be aware that failure of the work piece or accessories, or even of the inserted tool itself can generate high-velocity projectiles.

Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should be

assessed for each use.

The risks to others should also be assessed at this time.

Ensure that the work piece is securely fixed.

Check that the means of protection from ejection of fastener and/or stem is in place and is operative.

There is possibly forcible ejection of installed nuts from the front of the assembly power tool.

3.2 PROJECTILE HAZARDS

Use of the tool can expose the operator's hands to hazards, including crushing, impacts, cuts and abrasions and heat.

Wear suitable gloves to protect hands.

Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.

Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available.

Maintain a balanced body position and secure footing.

Release the start-and-stop device in the case of an interruption of the energy supply.

Use only oils and lubricants recommended by the manufacturer.

Avoid unsuitable postures, as it is likely for these positions not to allow counteracting of normal or unexpected movement

of the tool.

If the assembly power tool is fixed to a suspension device, make sure that the fixation is secure.

Beware of the risk of crushing or pinching if nose equipment is not fitted.

3.3 OPERATING HAZARDS

When using an assembly power tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other

parts of the body.

While using an assembly power tool, the operator should adopt a comfortable posture whilst maintaining a secure footing

and avoiding awkward or off-balance postures. The operator should change posture during extended tasks; this can help

avoid discomfort and fatigue.

If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling,

numbness, burning sensations or stiffness, these warning signs should not be ignored. The operator should tell the

employer and consult a qualified health professional.

3.4 REPETITIVE MOTIONS HAZARDS

Disconnect the assembly power tool from the energy supply before changing the inserted tool or accessory.

Use only sizes and types of accessories and consumables that are recommended by the manufacturer of assembly power

tools; do not use other types or sizes of accessories or consumables.

3.5 ACCESSORY HAZARDS

Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus (ringing,

buzzing, whistling or humming in the ears). Therefore, risk assessment and the implementation of appropriate controls for

these hazards are essential.

Appropriate controls to reduce the risk may include actions such as damping materials to prevent work piece from “ringing”.

Use hearing protection in accordance with employer's instructions and as required by occupational health and safety regulations.

Operate and maintain the assembly power tool for non-threaded mechanical fasteners as recommended in the instruction

handbook, to prevent an unnecessary increase in the noise level.

Select, maintain and replace the consumable/inserted tool as recommended in the instruction handbook, to prevent an

unnecessary increase in noise.

If the power tool has a silencer, always ensure that it is in place and in good working order when the power tool is being

operated.

3.7 NOISE HAZARDS

Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and also

of trip hazards caused by the air line or hydraulic hose.

Proceed with care in unfamiliar surroundings. There can be hidden hazards, such as electricity or other utility lines.

The assembly power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact

with electric power.

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of the tool.

3.6 WORKPLACE HAZARDS

4. SAFETY INSTRUCTIONS

Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.

Wear warm clothing when working in cold conditions and keep your hands warm and dry.

If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the assembly power

tool, tell your employer and consult a physician.

Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool.

3.8 VIBRATION HAZARDS

Air under pressure can cause severe injury:

(1) Always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not in use, before

changing accessories or when making repairs;

(2) Never direct air at yourself or anyone else.

Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings.

Cold air shall be directed away from hands.

Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and Whip Check Safety Cables

shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.

Do not exceed the maximum air pressure stated on the tool.

Never carry an air tool by the hose.

The limitations of environmental conditions on Tool are the temperature 0-40˚C (32-104˚F), and Tool can

not be used in the water.

Tool weight over 2.0 kg or 4.4 lb is suggested to be supported by two hands, one hand to hold handle grip

and the other hand to support the bottom of Tool, whilst lifting or operating Tool.

The tool must be checked and maintained in a safe working condition at all times.

Do not use the tool outside the intent of design and use.

Do not dismantle the tool without prior reference to this manual.

Any modification to the tool and tool parts shall be prohibited.

Always use original spare parts to ensure safe operation and satisfactory performance.

Be sure to disconnect the tool from air supply before attempting to adjust, change nosepiece or dismantle tool’s parts.

For safety work, the operator and other persons in the vicinity are always required to wear the safety goggles to protect

against spent mandrel ejection.

Be sure to adopt a firm footing or stable position before and during operating the tool.

Do not point the tool towards any person(s) or operator.

Do not operate the tool without firmly installing and locking the threaded mandrel (1), nosepiece lock nut (4), stroke

adjuster lock nut (6), front head (7), oil cylinder end cap (25), noise silencer lock nut (34), valve end cap (51), air cylinder

end cap (59), air inlet end cap (61), and speed-adjust swivel air fitting (62).

Be sure to properly adjust the Stroke.

The Operating Air Pressure shall not exceed 7.0 bar or 100 psi.

Excessive priming of hydraulic oil in the tool should be avoided.

After setting each rivet nut, turn the rotation knob (26) counterclockwise to unscrew the threaded mandrel (1) from the

fastened rivet nut, so that the same size rivet nut can be installed onto the threaded mandrel (1) by turning knob clockwise,

and then to continue the next fastening work.

Take care to ensure the deformed Rivet Nut is not to create any hazards.

Ensure that noise silencer (33) and vent holes of noise silencer lock nut (34) do not become blocked or covered, and that

air hose is always in good condition.

Always keep the tool and grip (64) dry and clean for the best possible grip and operation.

Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags, etc. In the moving parts of the tool.

When carrying the tool from place to place, always keep hands away from the trigger (35, 35L) to avoid inadvertent start up.

Take care to use the tool. Do not drop the tool. Do not use the tool as a hammer or other uses that will damage and wear

the tool.

The tool should be examined at regular intervals for function and damage. Any question regarding the correct operation of

tool and operator safety should consult the manufacturer, authorized local agent or distributor.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

3.9 SAFETY INSTRUCTIONS FOR PNEUMATIC-HYDRAULIC RIVET NUT POWER TOOLS

6. SPECIFICATIONS

Traction Force: 21,000 N at 6.2 bar or or 4,720 lbf at 90 psi compressed air pressure, and 23,500 N at 7.0 bar or 5,280 lbf

at 100 psi compressed air pressure.

Stroke: 0 ~ 9 mm or 0 ~ 0.36˝.

Working Compressed Air Pressure: 5.5 ~ 7.0 bar or 80 ~ 100 psi.

Air Consumption: Approx. 3.10 liter per rivet nut or 0.11 cuft per rivet nut.

Hydraulic Oil, ISO VG-46 or VG-32: Approx. 40 ml.

Working Temperature: 0 - 40 ˚C or 32 - 104 ˚F.

Noise Level:

Sound pressure level, LPA: 72.5 dB(A)

Uncertainty : KPA = 3.0 dB

Sound power level, LWA: 83.5 dB(A)

Uncertainty : KWA = 3.0 dB

Vibration:

Hand-arm vibration value: Less than 2.5 m/s²

Uncertainty : K = 1.5 m/s²

Air Inlet: 1/4˝ PT or 1/4˝ NPT or other specified thread.

Hose Size: Inner diameter 10 mm or 3/8˝.

Net Weight: Approx. 2.24 kg / 4.93 lb.

Standard Parts: 6 or 7 Threaded Mandrels (M4, M5, M6, M8, M10, M12 or 8-32, 10-24, 10-32, 1/4-20, 5/16-18, 3/8-16,

1/2-13) (1), 6 Nosepieces (M4, M5, M6, M8, M10, M12 or #8, #10, 1/4, 5/16, 3/8, 1/2) (3), Speed-Adjust Swivel Air Fitting

(62), Oil Bottle (63, without Oil), Service Wrench (65), Small Rule (66), Fixing-Hole Pin (67), Pin Retainer (68), Oil Injector

(69, without Oil), Parts Plastic Box (70).

Additional Standard Parts: Threaded Sockets (M4, M5, M6, M8 or 8-32, 10-24, 10-32, 1/4-20, 5/16-18) (2).

RIVETING CAPACITY:

10.

11.

12.

13.

14.

Aluminum Steel Stainless

Steel/Inox

Thread Size

Rivet Nut/Bolt

Material

Remark: Work piece hole diameter should be 0.1 mm or 0.004˝ larger than rivet nut outer diameter.

5. FEATURES

This pneumatic-hydraulic rivet nut tool features powerful traction force 21,000 N at 6.2 bar or 4,720 lbf at 90 psi, and

23,500 N at 7.0 bar or 5,280 lbf at 100 psi, and equips with interchangeable 6 or 7 threaded mandrels and 6 nosepieces

for setting M4 ~ M12 Rivet Nut or 8-32 ~ 1/2 Rivet Nut in all materials (aluminum, copper, steel and stainless steel), also

can set M4 ~ M8 Rivet Bolt (Stud) or 8-32 ~ 5/16 Rivet Bolt (Stud) in all materials with optional threaded sockets. The

optional M4 ~ M8 or 8-32 ~ 5/16 threaded sockets are available on request.

Unique Adjustable Fastening Speed Design can control slow or fast fastening speed. Slow speed is ideal for setting

rivet nut in the repaired painted car body or thin work piece, and other same application purpose.

Special Hand Spin-Pull-Hand Spin Design to screw rivet nut onto or unscrew fastened rivet nut from threaded mandrel

by hand rotation that can prevent the repaired painted car body or thin work piece from being scratched. Straight Pulling

can ensure nice fastening work.

Adjustable Stroke Design to prevent rivet nut from insufficient fastening or rivet nut from being stuck with threaded mandrel.

Innovative Fix-Hole Design to offer great solution to solve the headache problem of rivet nut stuck with threaded mandrel

and great assistance of exchanging threaded mandrels.

Shock-Free Design to minimize hand fatigue.

Innovative Noise Silencer Design for working pleasure.

Smart Twin Air Inlets to meet individual operating hobby, such as the right-handed operators or left-handed operators.

Oil Cylinder Body are made of super strength forged aluminum alloy and Air Cylinder Body are made of high strength

aluminum alloy, Inner walls all have wear-resistant mirror finish for durability.

Oil Piston Rod and Air Piston Rod all have hard chrome plating and wear-resistant mirror finish for speedy motion.

High grade Steel Alloy Key Parts

(threaded mandrel, etc.) with advanced heat treatment for strength and durability.

Valuable

Hard Anodized finish on Forged Aluminum

Hydraulic Oil Cylinder Body and Powder Coating finish on Air

Cylinder Body for nice looking and better scratch-resistant.

PAHs-Free (non-toxic to hand skin) Soft Plastic Hand Grip for comfortable and safe operation.

10.

11.

12.

13.

M4 x 0.7 or 8-32 Rivet Nut / Rivet Bolt (Stud)

M5 x 0.8 or 10-24, 10-32 Rivet Nut / Rivet Bolt (Stud)

M6 x 1.0 or 1/4-20 Rivet Nut / Rivet Bolt (Stud)

M8 x 1.25 or 5/16-18 Rivet Nut / Rivet Bolt (Stud)

M10 x 1.5 or 3/8-16 Rivet Nut

M12 x 1.75 or 1/2-13 Rivet Nut

7. DIMENSIONS

39.0

UNIT: mm

240.3

303.4

Ø91.0

121.4

115.2

8. MAIN PARTS

Threaded

Socket

Stroke

Indicator

Rivet Bolt

Rivet Nut

Front Head

Fixing Hole

Stroke

Adjuster

Lock Nut

Trigger Lever

Noise Silencer

Lock Nut

43AY

Valve Assembly

Air Cylinder End Cap

Air Cylinder

35 Trigger

Air Inlet

Nosepiece

Lock Nut

Hanging Bracket

Speed-Adjust

Swivel Air Fitting

Speed-Adjust

Swivel Air Fitting

Oil Cylinder

Grip

Rotation Knob

Threaded

Mandrel

Nosepiece

Stroke

Adjuster

35L

Trigger,

Long Type

9. PARTS LIST

65 66 67 68

7069

1 2 3

10A

11 12 13 13

32A

34 33

35L

38 35AY

(35~41)

35LAY

(35L~41)

43AY

(29, 42~51)

55AY

(52~57)

18AY(18~20)

15.5

3/5˝

11 12

No.

1-M4

1-M5

1-M6

1-M8

1-M10

1-M12

1-832

1-1024

1-1032

1-1420

1-51618

1-3816

1-1213

2-M4

2-M5

2-M6

2-M8

2-832

2-1024

2-1032

2-1420

2-51618

3-M4

3-M5

3-M6

3-M8

3-M10

3-M12

3-8

3-10

3-14

3-516

3-38

3-12

10A

18AY

ANS120-01-M4

ANS120-01-M5

ANS120-01-M6

ANS120-01-M8

ANS120-01-M10

ANS120-01-M12

ANS120-01-832

ANS120-01-1024

ANS120-01-1032

ANS120-01-1420

ANS120-01-51618

ANS120-01-3816

ANS120-01-1213

ANS120-02-M4

ANS120-02-M5

ANS120-02-M6

ANS120-02-M8

ANS120-02-832

ANS120-02-1024

ANS120-02-1032

ANS120-02-1420

ANS120-02-51618

ANS120-03-M4

ANS120-03-M5

ANS120-03-M6

ANS120-03-M8

ANS120-03-M10

ANS120-03-M12

ANS120-03-8

ANS120-03-10

ANS120-03-14

ANS120-03-516

ANS120-03-38

ANS120-03-12

ANS120-04

ANS120-05

ANS120-06

ANS120-07

ANS120-08

ANS120-09

ANS120-10A

ANS120-10

ANS120-11

ANS120-12

ANS120-13

ANS120-14

ANS120-15

ANS120-16

ANS120-17

ANS120-18

ANS120-19

ANS120-20

ANS120-18AY

ANS120-21

ANS120-22

32A

35L

35AY

35LAY

43AY

55AY

ANS120-23

ANS120-24

ANS120-25

ANS120-26

ANS120-27

ANS120-28

ANS120-29

ANS120-30

ANS120-31

ANS120-32

ANS120-32A

ANS120-33

ANS120-34

ANS120-35

ANS120-35L

ANS120-36

ANS120-37

ANS120-38

ANS120-39

ANS120-40

ANS120-41

ANS120-35AY

ANS120-35LAY

ANS120-42

ANS120-43

ANS120-44

ANS120-45

ANS120-29

ANS120-46

ANS120-47

ANS120-48

ANS120-49

ANS120-50

ANS120-51

ANS120-43AY

ANS120-52

ANS120-53

ANS120-54

ANS120-55

ANS120-56

ANS120-57

ANS120-55AY

ANS120-58

ANS120-59

ANS120-60

ANS120-61

ANS120-62

ANS120-63

ANS120-64

ANS120-65

ANS120-66

ANS120-67

ANS120-68

ANS120-69

ANS120-70

Hanging Bracket O-ring

Hanging Bracket

Oil Cylinder End Cap

Rotation Knob

Oil Cylinder Upper O-Ring

Oil Cylinder Back-Up Ring

Oil Cylinder Lower O-ring

Air Cylinder

Lock Screw

Oil Cylinder Lock Nut

Lock Nut O-Ring

Noise Silencer

Noise Silencer Lock Nut

Trigger

Trigger, Long Type (Option)

Trigger Link

Trigger Lever

Upper Link Pin

Lower Link Pin

Trigger Pin

Lever Pin

Trigger Assembly (35~41)

Trigger Assembly (35L~41), Long Type (Option)

Valve Pusher Upper O-ring

Valve Pusher

Valve Pusher Lower O-ring

Valve Pusher Spring

Valve Sleeve O-Ring

Valve Sleeve

Valve Ball O-ring

Valve Ball

Valve Spring

Valve End Cap O-ring

Valve End Cap

Valve Assembly (29, 42~51)

Buffer Ring

Air Piston Ring

Air Piston Rod

Air Piston

Lock Washer

Air Piston Lock Nut, Long Type

Air Piston Assembly (52~57)

Air Cylinder End Cap O-ring

Air Cylinder End Cap

Air Inlet End Cap O-ring

Air Inlet End Cap

Speed-Adjust Swivel Air Fitting

Oil Bottle (without Oil)

Grip

Service Wrench

Small Rule

Fixing-Hole Pin

Pin Retainer

Hydraulic Oil Injector (without Oil)

Parts Plastic Box

Threaded Mandrel, M4x0.7

Threaded Mandrel, M5x0.8

Threaded Mandrel, M6x1.0

Threaded Mandrel, M8x1.25

Threaded Mandrel, M10x1.5

Threaded Mandrel, M12x1.75

Threaded Mandrel, 8-32

Threaded Mandrel, 10-24

Threaded Mandrel, 10-32

Threaded Mandrel, 1/4-20

Threaded Mandrel, 5/16-18

Threaded Mandrel, 3/8-16

Threaded Mandrel, 1/2-13

Threaded Socket, M4x0.7 (Option)

Threaded Socket, M5x0.8 (Option)

Threaded Socket, M6x1.0 (Option)

Threaded Socket, M8x1.25 (Option)

Threaded Socket, 8-32 (Option)

Threaded Socket, 10-24 (Option)

Threaded Socket, 10-32 (Option)

Threaded Socket, 1/4-20 (Option)

Threaded Socket, 5/16-18 (Option)

Nosepiece, for M4

Nosepiece, for M5

Nosepiece, for M6

Nosepiece, for M8

Nosepiece, for M10

Nosepiece, for M12

Nosepiece, for #8

Nosepiece, for #10

Nosepiece, for 1/4

Nosepiece, for 5/16

Nosepiece, for 3/8

Nosepiece, for 1/2

Nosepiece Lock Nut

Stroke Adjuster

Stroke Adjuster Lock Nut

Front Head

Collet Case

Mandrel Seat

Snap Ring Washer

Snap Ring

Collet Case Lock Nut

Lock Nut

Oil Cylinder O-ring

Oil Cylinder Back-up Ring

Oil Cylinder

Sealing Washer

Oil Screw Plug

Oil Piston

Oil Piston O-ring

Oil Piston Back-up Ring

Oil Piston Assembly (18~20)

Large Return Spring

Small Return Spring

PART No. PART NAME No. PART No. PART NAME



1) Means wearing parts or possible missing parts.

2) Part No. 35 Trigger is the Standard Part, Part No. 35L Trigger Long Type is the Optional Part for choice.

3) Order Example: ANS120-01-M6 Threaded Mandrel M6x1.0, 10 pcs.

4) Part No. 32 Oil Cylinder Lock Nut needs to replace a new one after repeated fastening 3 ~ 4 times.

5) Part No. 32A Lock Nut O-Ring needs to replace a new one when dismantling Part No. 32 Oil Cylinder Lock Nut.

REMARKS:

Air Compressor

Air

Pressure

Regulator

Main Air

Supply Line

3 Meters or 10 Feet Maximum

Air

Filter

Air

Lubricator

Air

Hose

Tool

NOTE:

Drain

Daily

COMPRESSED AIR SUPPLY SYSTEM

10. OPERATION INSTRUCTIONS

The tool is well assembled and tested before delivery; however, the necessary setting and testing are still strongly suggested

before operating tool. Carefully read this OPERATION INSTRUCTIONS 10.2 - 10.9 to check the setting of tool, follow the 10.8

OPERATION PROCEDURE to do the pilot test before operating tool.

The compressed air pressure should be in the suggested working range; tool’s working threaded mandrel size, nosepiece

size, rivet nut size and work piece’s hole diameter must be well matched, so that the pilot test can verify the fastening work

is firmed or not.

10.1 SETTING AND TESTING

This pneumatic-hydraulic rivet nut tool is operated with compressed air at an optimum air pressure of 6.5 bar or 95 psi.

This pneumatic-hydraulic rivet nut tool is recommended to connect with COMPRESSED AIR SUPPLY SYSTEM including

air compressor, main air supply line, air preparation unit (air filter, air pressure regulator with gauge, air lubricator) and air

hose. These should be fitted within 3 meters or 10 feet from air pressure regulator to the tool to ensure maximum tool life

and minimum tool maintenance.

The air pressure regulator is used to adjust the operating air pressure not to exceed the maximum operating air pressure

7.0 bar or 100 psi.

The air hose should resist a minimum 150% of maximum operating air pressure (7.0 bar or 100 psi) produced in the

COMPRESSED AIR SUPPLY SYSTEM, that is to resist the highest air pressure 10.5 bar or 150 psi. The air hose should be

oil resistant, and have an abrasion resistant exterior. The air hose must have a minimum inner diameter of 10 mm or 3/8” .

Be sure to expel the accumulated dirt and water from air pipeline before connecting air hose to the tool.

10.2 COMPRESSED AIR SUPPLY SYSTEM

1. Disconnect the tool from the compressed air supply

system. Use service wrench (65) to loosen nosepiece

lock nut (4) by turning counter-clockwise.

10.3 SELECT AND EXCHANGE THREADED MANDREL AND NOSEPIECE

1. 65

2. Unscrew nosepiece (3) and nosepiece lock nut (4)

together from stroke adjuster (5) , then dismount

nosepiece lock nut (4) from nosepiece (3) .

Check the thread size of bolt to be fastened and thickness of work piece to determine the thread size, grip range,

material, and type of rivet nut, then drill or punch the correct size of hole in the work piece for fastening rivet nut.

The working size of threaded mandrel and nosepiece should be same as the thread size of rivet nut.

[ PRECAUTION ]

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