Rockwell Automation Allen-Bradley 1606-XLE120B Bedienungsanleitung

Power Supply - 12V, 10 A, 120 W,

Single-phase Input

Catalog Number 1606-XLE120B

Reference Manual Original Instructions

2Rockwell Automation Publication 1606-RM109A-EN-P - August 2020

Power Supply - 12V, 10 A, 120 W, Single-phase Input Reference Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize

themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to

be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1606-RM109A-EN-P - August 2020 3

Table of Contents

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Input Inrush Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Hold up Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

DC OK Relay Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Efficiency and Power Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Functional Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Front Side and User Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Connection Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Lifetime Expectancy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Mean Time Between Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Electromagnetic Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Safety and Protection Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Dielectric Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Certifications and Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . 21

Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Redundancy Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4Rockwell Automation Publication 1606-RM109A-EN-P - August 2020

Power Supply —12V, 10 A, 120 W, Single Phase

Notes

Rockwell Automation Publication 1606-RM109A-EN-P - August 2020 5

Power Supply —12V, 10 A, 120 W, Single Phase

Product Overview Bulletin 1606-XLE power supplies

are cost optimized without

compromising quality, reliability,

and performance.

The unit is compact with high

efficiency, featuring electronic

inrush current limitation, active

power factor correction (PFC) and

a wide operational temperature

range. The device has a power

reserve of 20% included, which

may even be used continuously at

temperatures up to 45 °C (113 °F).

Additionally, it can deliver three

times the nominal output current

for 12 ms which helps to trip fuses on faulty output branches.

The power supply features high immunity to transients, power surges

and low electromagnetic emission, a DC OK signal contact for remote

monitoring, and extensive approvals for a wide range of applications.

•100…240VACwide-rangeinput

• Width 32 mm (1.26 in.)

• Efficiency up to 94.0%

• Excellent Partial Load Efficiency

• 20% Output Power Reserves

• Easy Fuse Breaking – 3 times nominal current for 12 ms

• Safe HiccupPLUS Overload Mode

• Active Power Factor Correction (PFC)

• Minimal Inrush Current Surge

• Full Power Between -25… +60 °C (-13…+140 °F)

• DC OK Relay Contact

6Rockwell Automation Publication 1606-RM109A-EN-P - August 2020

Power Supply —12V, 10 A, 120 W, Single Phase

Specifications

Catalog Numbers

Attribute Value Notes

Output Voltage 12V DC Nominal

Adjustment Range 12…15V Factory setting 12V

Output Current

12…9.6 A Below 45 °C (113 °F) ambient

10…8 A At 60 °C (140 °F)ambient

7.5…6 A At 70 °C (158 °F) ambient

Derate linearly between 45…70 °C (113…158 °F)

Input Voltage AC 100…240V -15%/+10%

Frequency 50…60 Hz ±6%

Input Current AC 1.09/0.6 A At 120/230V AC

Power Factor 0.98/0.91 At 120/230V AC

Input Voltage DC 110…150V DC ± 20%

Input Current DC 1.21 A At 110/300V DC

AC Inrush current 4/4A At 120/230V AC

Efficiency 93.2/94% At 120/230V AC

Losses 8.8/7.7 W At 120/230V AC

Hold-up time 35/35 ms At 120/230V AC

Temperature range -25…+70 °C (-13…+158 °F) —

Size (W x H x D) 32 x 124 x 102 mm

(1.26 x 4.88 x 4.02 in) Without DIN rail

Weight 440 g (0.97 lb) —

Catalog Number Description

1606-XLE120B 12V, 10 A, 120W Single-phase Power Supply

Rockwell Automation Publication 1606-RM109A-EN-P - August 2020 7

Power Supply —12V, 10 A, 120 W, Single Phase

AC Input The device is suitable to be supplied from TN, TT, or IT mains networks with

AC voltage. For suitable DC supply voltages, see DC Input on page 8 .

Attribute Value Notes

AC input Nom AC 100…240V —

AC input range Min 85…264V AC Continuous operation

Min 264…300V AC Occasionally for maximal 500 ms

Allowed voltage L or N to earth Max 300V AC Continuous, according to IEC 606641

Input frequency Nom 50…60 Hz ±6%

Turn-on voltage Typ 80V AC Steady-state value.

See

Figure 1

Shut-down voltage Typ 74V AC Steady-state value,

See

Figure 1

External input protection —

AC 100V AC 120V AC 230V

Input current Typ 1.30 A 1.09 A 0.60 A At 12V, 10A

See

Figure 3

Power factor Typ 0.99 0.98 0.91 At 12V, 10 A

See

Figure 4,

Crest factor Typ 1.7 1.8 2.2

At 12V, 10 A The crest factor is the

mathematical ratio of the peak value

to RMS value of the input current

waveform.

Startup delay Typ 400 ms 350 ms 375 ms

See

Figure 2

Rise time

Typ 30 ms 30 ms 30 ms At 12V, 10 A const. current load, 0mF

load capacitance.

See

Figure 2

Typ 50 ms 50 ms 50 ms At 12V, 10 A const. current load, 10mF

load capacitance

See

Figure 2

Turn-on overshoot Max 200 mV 200 mV 200 mV

See

Figure 2

Figure 1 - Input Voltage Range Figure 2 - Turn-on Behavior, Definitions

Figure 3 - Input Current Versus Output Current at 12V Output Voltage Figure 4 - Power Factor Versus Output Current at 12V Output Voltage

Turn-on

85V

Rated

input range

max.

500 ms

OUT

300V AC264V

Shut-down

Start-up Rise

delay Time

Overshoot

- 5%

Output

Voltage

Input

Voltage

12 A

12468

0.25

0.5

0.75

1.0

1.25

1.5 A

Input Current, typ

a) 100V AC

b) 120V AC

c) 230V AC

Output Current

(a)

(b)

(c)

Power Factor, typ

2 4 6 8 10 12 A

0.75

0.8

0.85

0.9

0.95

1.0

Output Current

(a) 100V AC,

(b) 120V AC,

(a)

(b)

(c)

8Rockwell Automation Publication 1606-RM109A-EN-P - August 2020

Power Supply —12V, 10 A, 120 W, Single Phase

DC Input The device is suitable to be supplied from a DC input voltage. Use a battery or a

similar DC source. A supply from the intermediate DC-bus of a frequency

converter is not recommended and can cause a malfunction or damage the

unit.

Connect +pole to L, –pole to N and the PE terminal to an earth wire or to the

machine ground.

Attribute Value Notes

DC input Nom DC 110…150V ±20%

DC input range Min 88…180V DC Continuous operation

DC input current Typ 1.21 A At 110V DC

Allowed Voltage (+) or (-) input to

Earth Max 180V DC According to IEC 60664-1, continuous operation

Turn-on voltage Typ 74V DC Steady state value

Shut-down voltage Typ 67V DC Steady state value

Figure 5 - Wiring for DC Input

Load

Power Supply

Battery

Rockwell Automation Publication 1606-RM109A-EN-P - August 2020 9

Power Supply —12V, 10 A, 120 W, Single Phase

Input Inrush Current An active inrush limitation circuit (NTCs, which are bypassed by a relay

contact) limits the input inrush current after turn-on of the input voltage.

The charging current into EMI suppression capacitors is disregarded in the

first microseconds after switch-on.

100V AC 120V AC 230V AC

Inrush current

Max 8 Apeak 7 Apeak 7Apeak At 40 °C (104 °F), cold start

Typ 5 Apeak 4 Apeak 4Apeak At 25 °C (77 °F), cold start

Typ 5 Apeak 5 Apeak 6Apeak At 40 °C (104 °F), cold start

Inrush energy Max 0.4 A²s 0.5 A²s 1A²s At 40 °C (104 °F), cold start

Figure 6 - Typical Turn-on Behavior at Nominal Load, 120V AC Input

and 25 °C (77 °F) Ambient Figure 7 - Typical Turn-on Behavior at Nominal Load, 230V AC Input

and 25 °C (77 °F) Ambient

50ms/DIV

Output voltage

Input

voltage

200V/DIV

Input

current

2A/DIV

50ms/DIV

Input

current

2A/DIV

Input

voltage

200V/DIV

Output voltage

10 Rockwell Automation Publication 1606-RM109A-EN-P - August 2020

Power Supply —12V, 10 A, 120 W, Single Phase

utput

The output provides a SELV/PELV rated voltage, which is galvanically isolated

from the input voltage.

The device is designed to supply any kind of loads, including capacitive and

inductive loads. If large capacitors, such as electric double layer capacitors

(EDLCs) or “UltraCaps” with a capacitance > 0.3 F are connected to the output,

the unit might charge the capacitor in an intermittent mode.

The output is electronically helps protect against overload, no-load, and short-

circuits. If there is a protection event, audible noise occurs

Attribute Value Notes

Output voltage Nom 12V —

Adjustment

range

Min 12…15V Guaranteed value

Max 16.0V This is the maximum output voltage which can occur at the clockwise end

position of the potentiometer due to tolerances. It is not a guaranteed

value which can be achieved.

Factory settings Typ 12.0V ±0.2%, at full load and cold unit

Line regulation Max 10 mV Between 85…300V AC

Load regulation Max 50 mV Between 0A and 12A, static value

Ripple and noise

voltage

Max 50 mVpp Load >0.3A, Bandwidth 20 Hz to 20MHz, 50Ohm

Max 200 mVpp Load <0.3A, Bandwidth 20 Hz to 20MHz, 50Ohm

Output current Nom

12 A(1)

(1) This current is also available for temperatures up to +70 °C (158 °F)with a duty cycle of 10% and/ or not longer than 1 minute

every 10 minutes.

At 12V and an ambient temperatures below 45 °C (113 °F)

10 A At 12V and 60 °C (140 °F) ambient temperature

7.5 A At 12V and 70 °C (158 °F) ambient temperature

9.6 A(2)

(2) At heavy overloads (when output voltage falls below 7V), the power supply delivers continuous output current for 1s. After

this, the output is switched off for approx. 9s before a new start attempt is automatically performed. This cycle is repeated

as long as the overload exists. If the overload has been cleared, the device will operate normally. See Figure 10.

At 15V and an ambient temperatures below 45 °C (113 °F)

8.0 A At 15V and 60 °C (140 °F) ambient temperature

6.0 A At 15V and 70 °C (158 °F) ambient temperature

Derate linearly between 45 …70 °C (113…158 °F)

Fuse breaking

current Typ 30 A Up to 12 ms once every five seconds, see Figure 9. The fuse braking

current is an enhanced transient current which helps to trip fuses on

faulty output branches. The output voltage stays above 10V.

Overload behavior Continuous Output voltage > 7V DC, see Figure 8.

Intermittent Output voltage < 6V DC, see Figure 8.

Overload/ short-

circuit current

Max 14.2 A Continuous current, see Figure 8.

Typ 15 A Intermittent current peak value for typical 1 s Load impedance 50 mOhm,

see Figure 10. Discharge current of output capacitors is not included.

Max 5 A Intermittent current average value (R.M.S.) Load impedance 50 mOhm,

see Figure 10.

Output Typ 2 700 μF Included inside the power supply

Back-feeding

loads Max 25V

The unit is resistant and does not show malfunctioning when a load feeds

back voltage to the power supply. It does not matter whether the power

supply is on or off. The absorbing energy can be calculated according to

the built-in large sized output capacitor.

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