Rockwell Automation Allen-Bradley PowerFlex SCR Bedienungsanleitung

PowerFlex SCR Bus Supply

Firmware Version 1.xxx

User Manual

PowerFlex SCR Bus Supply User Manual

Important User Information Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application,

Installation and Maintenance of Solid State Controls (Publication SGI-1.1

available from your local Rockwell Automation sales office or online at http://

www.rockwellautomation.com/literature) describes some important differences

between solid state equipment and hard-wired electromechanical devices.

Because of this difference, and also because of the wide variety of uses for solid

state equipment, all persons responsible for applying this equipment must

satisfy themselves that each intended application of this equipment is

acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect

or consequential damages resulting from the use or application of this

equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with any

particular installation, Rockwell Automation, Inc. cannot assume responsibility

or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use

of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without

written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of

safety considerations.

Important: Identifies information that is critical for successful application and

understanding of the product.

Allen-Bradley and PowerFlex are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or

circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property

damage, or economic loss.

ATTENTION: Identifies information about practices or

circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard,

avoid a hazard, and recognize the consequences.

Shock Hazard labels may be located on or inside the equipment

(e.g., drive or motor) to alert people that dangerous voltage may be

present.

Burn Hazard labels may be located on or inside the equipment

(e.g., drive or motor) to alert people that surfaces may be at

dangerous temperatures.

PowerFlex SCR Bus Supply User Manual

Publication 20S-UM001G-EN-P

Summary of Changes

The information below summarizes the changes made to this manual since

its last release (March 2011):

Description of Changes Page

In Chapter 1 in the “1000A SCR Bus Supply Flexibility” section:

•Added information and a table at the beginning to show which conversions are possible

and which are not possible.

•In the “Converting Master Unit to Slave Unit” subsection, added new steps 3 and 4.

•Deleted subsection “Converting Slave Unit to Master Unit” subsection.

1-16

In Appendix A in the “Accessories” section:

•Changed Table A.A cat. numbers for rows 256…509, and added new row for 939…1K0.

•Changed Table A.B cat. numbers for rows 256…509, and added new row for 939…1K0.

•Changed Table A.C cat. numbers for rows 256…509, and added new row for 939…1K0.

•Changed Table A.D cat. numbers for rows 256…509, and added new row for 939…1K0.

A-7

A-8

A-9

A-10

In Appendix A in the “HF Filter” section:

•Added new HF Filter Wiring Diagram Figure A.5.

•Added new subsection “Solid Ground Systems.”

•Added new subsection “Non-Solid Ground Systems.”

A-11

A-12

In Appendix A in the “Spare Parts” section:

•Added Important statement above Figure A.8.

•Added new “Availability” column to Table A.E

•Added Important statement above Figure A.9.

•Added new “Availability” column to Table A.F

•Added Important statement above Figure A.10.

•Added new “Availability” column and new footnote 1 to Table A.G

•Added new Figure A.11 to show locations of precharge and gate drive boards for 1000A

unit.

A-14

A-15

A-16

A-17

A-18

A-19

In Appendix A, revised Input Ratings “Operational AC Input Voltage Range” for catalog

number 20SF1K0… from “269…759V” to “528…759V.”

A-1

Added new Appendix B. B-1

soc-ii Summary of Changes

PowerFlex SCR Bus Supply User Manual

Publication 20S-UM001G-EN-P

PowerFlex SCR Bus Supply User Manual

Publication 20S-UM001G-EN-P

Table of Contents

Preface Overview

Who Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Reference Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-3

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-4

Descriptions and Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-5

Chapter 1 Installation/Wiring

Opening the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

AC Supply Source Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

General Grounding Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Minimum Capacitance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Maximum Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Jumper Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Disconnecting MOVs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

Parallel Connection of Slave Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

1000A SCR Bus Supply Flexibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

1000A SCR Bus Supply Redundancy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

SCR Bus Supply 12-Pulse Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

Chapter 2 Start Up/Troubleshooting

Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Precharge Board LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Appendix A Specifications

PowerFlex SCR Bus Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Bus Supply Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14

Appendix B History of Changes

20S-UM001F-EN-P, March 2011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Index

ii Table of Contents

PowerFlex SCR Bus Supply User Manual

Publication 20S-UM001G-EN-P

PowerFlex SCR Bus Supply User Manual

Publication 20S-UM001G-EN-P

Preface

Overview

The purpose of this manual is to provide you with the basic information

needed to install, start up, and troubleshoot the PowerFlex SCR Bus Supply.

Who Should Use this

Manual?

This manual is intended for personnel that are qualified to install, program,

and operate adjustable frequency drives and their use in common DC bus

systems.

Reference Documentation General Drive Information

Specific Drive Information

For detailed drive information, including specifications, refer to the

following PowerFlex 70, PowerFlex 700, PowerFlex 700H, PowerFlex

700S, and PowerFlex 750-Series drive publications.

Topic Page

Who Should Use this Manual? P-1

Reference Documentation P-1

Rockwell Automation Support P-2

Conventions Used in This Manual P-2

General Precautions P-3

Catalog Number Explanation P-4

Descriptions and Schematic Diagrams P-5

Title Publication

Wiring and Grounding Guidelines for PWM AC Drives DRIVES-IN001

AC Drives in Common Bus Configurations DRIVES-AT002

Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES-TD001

Safety Guidelines for the Application, Installation and Maintenance of Solid State Control SGI-1.1

A Global Reference Guide for Reading Schematic Diagrams 0100-2.10

Guarding Against Electrostatic Damage 8000-4.5.2

1321 Power Conditioning Products Technical Data 1321-TD001

For: Refer to: Publication

PowerFlex® 70/70EC Drive PowerFlex 70 User Manual

PowerFlex 70/700 Reference Manual

PowerFlex 70EC/700VC Reference Manual

20A-UM001

PFLEX-RM001

PFLEX-RM004

PowerFlex® 700/700VC Series A Drive

PowerFlex® 700VC Series B Drive

PowerFlex 700 Series A User Manual

PowerFlex 700 Series B User Manual

PowerFlex 70/700 Reference Manual

PowerFlex 70EC/700VC Reference Manual

20B-UM001

20B-UM002

PFLEX-RM001

PFLEX-RM004

P-2 Overview

PowerFlex SCR Bus Supply User Manual

Publication 20S-UM001G-EN-P

Documentation can be obtained online at http://

literature.rockwellautomation.com. To order paper copies of technical

documentation, contact your local Rockwell Automation distributor or sales

representative.

To find your local Rockwell Automation distributor or sales representative,

visit www.rockwellautomation.com/locations.

For information such as firmware updates or answers to drive-related

questions, go to the Drives Service & Support web site at www.ab.com/

support/abdrives and click on the “Downloads” or “Knowledgebase” link.

Rockwell Automation

Support

Use the contacts below for PowerFlex SRC Bus Supply technical support.

Conventions Used in This

Manual

•In this manual we may refer to the PowerFlex SCR Bus Supply as SCR

Bus Supply or Bus Supply.

•The firmware release is displayed as FRN X.xxx. The “FRN” signifies

Firmware Release Number. The “X” is the major release number. The

“xxx” is the minor update number.

•The following words may be used throughout the manual to describe an

action:

PowerFlex® 700H Drive PowerFlex 700H Installation Instructions

PowerFlex 700H Programming Manual

PFLEX-IN006

20C-PM001

PowerFlex® 700S Drive PowerFlex 700S with Phase I Control Installation Manual (Frames 1…6)

PowerFlex 700S with Phase I Control Installation Manual (Frames 9 and 10)

PowerFlex 700S with Phase I Control User Manual (All Frame Sizes)

PowerFlex 700S with Phase I Control Reference Manual

PowerFlex 700S with Phase II Control Installation Manual (Frames 1…6)

PowerFlex 700S with Phase II Control Installation Manual (Frames 9…14)

PowerFlex 700S with Phase II Control Programming Manual (All Frame Sizes)

PowerFlex 700S with Phase II Control Reference Manual

20D-IN024

PFLEX-IN006

20D-UM001

PFLEX-RM002

20D-IN024

PFLEX-IN006

20D-PM006

PFLEX-RM003

PowerFlex® 750-Series AC Drive PowerFlex 750-Series Drive Installation Instructions

PowerFlex 750-Series Drive Programming Manual

PowerFlex 750-Series Reference Manual

750-IN001

750-PM001

750-RM002

For: Refer to: Publication

Online… By Email… By Telephone…

www.ab.com/support/abdrives support@drives.ra.rockwell.com 262-512-8176

Word Meaning

Can Possible, able to do something

Cannot Not possible, not able to do something

May Permitted, allowed

Must Unavoidable, you must do this

Shall Required and necessary

Should Recommended

Should Not Not Recommended

Overview P-3

PowerFlex SCR Bus Supply User Manual

Publication 20S-UM001G-EN-P

General Precautions

ATTENTION: This Bus Supply contains ESD (Electrostatic

Discharge) sensitive parts and assemblies. Static control

precautions are required when installing, testing, servicing or

repairing this assembly. Component damage may result if ESD

control procedures are not followed. If you are not familiar with

static control procedures, refer to Allen-Bradley publication

8000-4.5.2, “Guarding Against Electrostatic Damage” or any other

applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed Bus Supply

can result in component damage or a reduction in product life.

Wiring or application errors, such as incorrect or inadequate AC

supply, or excessive ambient temperatures may result in

malfunction of the system.

ATTENTION: Only qualified personnel familiar with adjustable

frequency AC drives and associated machinery should plan or

implement the installation, start-up and subsequent maintenance of

the system. Failure to comply may result in personal injury and/or

equipment damage.

ATTENTION: Connect products with or without precharge

circuitry to the SCR Bus Supply common bus output terminals

within the minimum and maximum capacitance and load rating

guidelines.

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the DC bus terminals (which are connected to the DC

bus capacitors of the Inverter) has discharged before performing

any work on the Bus Supply. Measure the DC bus voltage at the

+DC and -DC output terminals. The voltage must be zero.

ATTENTION: A second source of power for the cooling blower

is present. To avoid an electric shock hazard or moving blades,

verify that the AC power supply has been removed prior to

performing any maintenance or repairs.

ATTENTION: National Codes and standards (NEC, VDE, BSI,

etc.) and local codes outline provisions for safely installing

electrical equipment. Installation must comply with specifications

regarding wire types, conductor sizes, branch circuit protection,

and disconnect devices. Failure to do so may result in personal

injury and/or equipment damage.

P-4 Overview

PowerFlex SCR Bus Supply User Manual

Publication 20S-UM001G-EN-P

Catalog Number

Explanation

Important:PowerFlex SCR Bus Supply 1000A units with Master or Slave

configuration are available for 400/480 and 600/690 Volts.

Position Number

1-3 4 5-7 8 9 10

20S D 400 N E N

ab c d e f

Product

Code Type

20S PowerFlex SCR Bus Supply

Voltage Rating

Code Input Voltage Phase DC Output

D 400/480V AC 3 540 - 650V DC

F 600/690V AC 3 675 - 930V DC

Current Rating

Code Output

400 400A, 400/480V

600 600A, 400/480V

1k0 1000A, 400/480/600/690V

Enclosure

Code Rating Conformal Coating

N Open / IP00 No

Documentation & Shipping Carton

Code User Manual Carton

E English Yes

Configuration

Code Type

N Stand Alone

M Master (1000A only)

S Slave (1000A only)

Inhaltsverzeichnis

Andere Rockwell Automation Stromversorgung Handbücher

Rockwell Automation

Rockwell Automation 1606-XLE96B-2 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 1606-XLE120B Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1606-XLS180B Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1606-XLE240EP Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 1606-XLB480E Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1606-xlp Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1769-PA2 Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1606-XLS960EE Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1606-XLERED Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 1606-XLE120EC Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1606-XL Betriebsanleitung

Rockwell Automation

Rockwell Automation FactoryTalk Batch Bedienungsanleitung

Rockwell Automation

Rockwell Automation Trusted T823 Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Trusted T8220 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley Micro800 Bedienungsanleitung

Rockwell Automation

Rockwell Automation SA500 Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1794-PS13 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 1606-XLB90EH SER B Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 1606-XLE480EP Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 1606-XLE240EDRZ SER B Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 1606-XLSRED40 Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1606-XLS180 Bedienungsanleitung

Rockwell Automation

Rockwell Automation A-B Quality 1606-XLS480G-3 Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1606-XLS960F Bedienungsanleitung

Beliebte Stromversorgung Handbücher anderer Marken

Monacor

Monacor PS-12CCD Bedienungsanleitung

VOLTIMA

VOLTIMA MagicBox 15 Bedienungsanleitung

Miller

Miller Auto Deltaweld 452 Bedienungsanleitung

BCP

BCP PUOUBK Merkblatt

HC 2210 Bedienungsanleitung

Agilent Technologies

Agilent Technologies 6032A Bedienungsanleitung

Puls

Puls CT5.241 Bedienungsanleitung

OCZ

OCZ ZX1250W Bedienungsanleitung

iseg

iseg ECH 238 Bedienungsanleitung

Agilent Technologies

Agilent Technologies 6631B Bedienungsanleitung

Power

Power XXL A Series Bedienungsanleitung

Renogy

Renogy PHOENIX 300 Bedienungsanleitung

HP 6200B Service-Handbuch

Epson

Epson Stylus Scan 2500 Betriebsanleitung

Pulsar

Pulsar GREEN POWER CCTV PoE POE044816 Bedienungsanleitung

Puls

Puls MiniLine ML50.100 Bedienungsanleitung

Puls

Puls AS-Interface SLA4.100 Bedienungsanleitung

Kenwood

Kenwood PS-60 Bedienungsanleitung