Rockwell Automation 1606-XLS80E Bedienungsanleitung

Rockwell Automation

1606-XLS80E 24V, 3.4A; Single Phase Input

1606-XLS80E

24V,3.4A Single Phase Input

POWER SUPPLY

¾Ultra-small size

¾Extra-low inrush current

¾Active power factor correction

¾Wide range AC/DC input

¾Superior reserve power (can support 150% rated power for five

seconds)

¾Superior efficiency and temperature rating

¾DC-OK and overload LED

1. GENERAL DESCRIPTION

The most outstanding features of this 1606-XLS DIN-rail power supply are the high efficiency and the small size, which are achieved by a

synchronous rectification and further novel design details.

With short-term peak power capability of 150% and built-in large sized output capacitors, these features help start motors, charge capacitors

and absorb reverse energy and often allow a unit of a lower wattage class to be used.

High immunity to transients and power surges as well as low electromagnetic emission makes usage in nearly every environment possible.

The integrated output power manager, a wide range input voltage design and virtually no input inrush current make installation and usage

simple. Diagnostics are easy due to the dry DC-ok contact, a green DC-ok LED and red overload LED.

Unique quick-connect spring-clamp terminals allow a safe and fast installation and a large international approval package for a variety of

applications makes this unit suitable for nearly every situation.

2. SPECIFICATION QUICK REFERENCE

Output voltage DC 24V

Adjustment range 24-28V

Output current 3.4A continuous, 24V

5A for typ. 4s, 24V

Output power 80W continuous, 24V

120W for typ. 4s, 24V

Output ripple < 50mVpp 20Hz to 20MHz

Input voltage AC 100-240V ±15%

Line frequency 50-60Hz ±6%

AC Input current 1.42 / 0.82A at 120 / 230Vac

Power factor 0.53 / 0.47 at 120 / 230Vac

AC Inrush current typ. 5 / 10A peak at 120 / 230Vac

DC Input voltage DC 110-300V --20%/+25%

DC Input current 0.8 / 0.29A at 110 / 300Vdc

Efficiency 88.7 / 90.0% at 120 / 230Vac

Losses 10.4 / 9.1W at 120 / 230Vac

Temperature range -25°C to +70°C operational

Derating 2W/°C +60 to +70°C

Hold-up time typ. 41 / 174ms at 120 / 230Vac

Dimensions 32x124x102mm WxHxD

3. AGENCY APPROVALS

IND. CONT. E

UL 508

UL 60950-1

Class I Div 2

EMC, LVD

4. RELATED PRODUCTS

1606-XLB Wall mount

bracket

1606-XLSRED

Redundancy

Module

1606-XLBUFFER Buffer unit

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Rockwell Automation

1606-XLS80E 24V, 3.4A; Single Phase Input

10000051148 (Version 00)

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INDEX PAGE INDEX PAGE

1. General Description..............................................1 21. Fulfilled Standards ............................................. 13

2. Specification Quick reference ...............................1 22. Used Substances............................................... 13

3. Agency Approvals.................................................1 23. Physical Dimensions and Weight....................... 14

4. Related Products ..................................................1 24. Installation and Operation Instructions............... 14

5. AC-Input ...............................................................3 25. Accessories ....................................................... 15

6. Input Inrush Current..............................................4 26. Application Notes............................................... 16

7. DC-Input ...............................................................4 26.1. Repetitive Pulse Loading ......................... 16

8. Output...................................................................5 26.2. Peak Current Capability........................... 17

9. Hold-up Time ........................................................7 26.3. Back-feeding Loads ................................. 17

10. Efficiency and Power Losses................................7 26.4. Charging of Batteries............................... 17

11. Functional Diagram ..............................................8 26.5. Output Circuit Breakers ........................... 18

12. Product Face label................................................8 26.6. External Input Protection ......................... 18

13. Terminals and Wiring............................................9 26.7. Parallel Use to Increase Output Power.... 19

14. Reliability ..............................................................9 26.8. Parallel Use for Redundancy ................... 19

15. EMC ...................................................................10 26.9. Daisy Chaining of Outputs ....................... 19

16. Environment .......................................................11 26.10.Series Operation...................................... 20

17. Protection Features ............................................12 26.11.Inductive and Capacitive Loads............... 20

18. Safety .................................................................12 26.12.Operation on Two Phases ....................... 20

19. Dielectric Strength ..............................................12 26.13.Use in a Tightly Sealed Enclosure........... 20

20. Approvals............................................................13 26.14.Mounting Orientations ............................. 21

INTENDED USE

Those responsible for the application and use of the products must satisfy themselves that all necessary steps have been

taken to assure that each application and use meets all performance and safety requirements, including and applicable

laws, regulation , codes, and standards.

TERMINOLOGY AND ABBREVIATIONS

PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol .

Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.

T.b.d. To be defined, value or description will follow later.

AC 230V A figure displayed with the AC or DC before the value represents a nominal voltage with standard

tolerances (usually ±20%) included.

E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)

As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50Hz and AC

120V parameters are valid at 60Hz mains frequency.

230Vac A figure with the unit (Vac) at the end is a value without any additional tolerances included.

PELV Protective Extra Low Voltage

SELV Safety Extra Low Voltage

DISCLAIMER

The information presented in this document is believed to be accurate and reliable and may change without notice.

Rockwell Automation

1606-XLS80E 24V, 3.4A; Single Phase Input

5. AC-INPUT

AC input nom. AC 100-240V see Fig. 5-1

AC input range min. 85-276Vac continuous operation

min. 60-85Vac full power for 200ms, no damage between 0 and 85Vac

min. 276-300Vac < 500ms

Input frequency nom. 50 – 60Hz ±6%

Turn-on voltage typ. 61Vac steady-state value, see Fig. 5-1

Shut-down voltage typ. 58Vac steady-state value, see Fig. 5-1

AC 100V AC 120V AC 230V

Input current typ. 1.67A 1.42A 0.82A at 24V, 3.4A, see Fig. 5-3

Power factor * typ. 0.55 0.53 0.47 at 24V, 3.4A, see Fig. 5-4

Crest factor ** typ. 3.33 3.9 3.88 at 24V, 3.4A

Start-up delay typ. 355ms 350ms 330ms see Fig. 5-2

Rise time typ. 6ms 5ms 7ms 0mF, 24V, 3.4A, see Fig. 5-2

typ. 20ms 20ms 22ms 3.4mF, 24V, 3.4A, see Fig. 5-2

Turn-on overshoot max. 50mV 50mV 50mV See Fig. 5-2

* The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.

** The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.

Fig. 5-1 Input voltage range Fig. 5-2 Turn-on behavior, definitions

Tu r n -o n

85V

Rat ed

input range max.

500ms

OUT

60V 300Vac

full

power

for

200ms

276V

Shut-down

St a r t - u p

delay Ri se

Ti me

Overshoot

- 5%

Output

Volt age

Intput

Volt age

Fig. 5-3 Input current vs. output load at 24V Fig. 5-4 Power factor vs. output load at 24V

0.5 1.51.0 2.0 2.5 3.0 3.5A

0.3

0.6

0.9

1.2

1.5

1.8A

Output Current

Input

Current, typ.

230Vac

120Vac

100Vac

Pow er

Factor, typ.

0.5 1.0 1.5 2.0 3.5

0.35

0.4

0.45

0.5

0.55

0.6

Output Current

120Vac

230Vac

2.5 3.0

100Vac

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Rockwell Automation

1606-XLS80E 24V, 3.4A; Single Phase Input

6. INPUT INRUSH CURRENT

An active inrush limitation circuitry limits the input inrush current after turn-on of the input voltage and after short input

voltage interruptions.

The charging current into EMI suppression capacitors is disregarded in the first milliseconds after switch-on.

AC 100V AC 120V AC 230V

Inrush current max. 6Apeak 7Apeak 13Apeak -25°C to +70°C

typ. 4.5Apeak 5Apeak 10Apeak -25°C to +70°C

Inrush energy max. 2A2s 2A2s 2A2s -25°C to +70°C

Fig. 6-1 Input inrush current, typical behavior

Input Current

Input Voltage

Output Voltage

Input: 230Vac

Output: 24V, 3.4A

Ambient: 25°C

Upper curve: Input current 5A / DIV

Medium curve: Input voltage 500V / DIV

Lower curve: Output voltage 20V / DIV

Time basis: 100ms / DIV

7. DC-INPUT

DC input nom. DC 110-300V

DC input range min. 88-375Vdc continuous operation

DC input current typ. 0.8A / 0.29A 110Vdc / 300Vdc, 24V, 3.4A

Turn-on voltage typ. 61Vdc steady state value

Shut-down voltage typ. 47Vdc steady state value

Fig. 7-1 Wiring for DC Input

Fu se

Load

Power Supply

Battery

internal

fused

Instructions for DC use:

a) Use a battery or similar DC source.

b) Connect +pole to L and –pole to N.

c) Connect the PE terminal to a earth wire or to

the machine ground.

When the –pole of the battery is not connected to

earth, use an appropriate fuse to protect the N

terminal.

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Rockwell Automation

1606-XLS80E 24V, 3.4A; Single Phase Input

8. OUTPUT

Output voltage nom. 24V

Adjustment range min. 24-28V guaranteed, multi turn potentiometer

max. 30V at clockwise end position of potentiometer

Factory setting 24.1V ±0.2%, at full load, cold unit

Line regulation max. 10mV 60 to 300Vac

Load regulation max. 100mV static value, 0A Æ3.4A Æ0A

Ripple and noise voltage max. 50mVpp 20Hz to 20MHz, 50Ohm

Output capacitance typ. 1 500µF

Continuous power capability

Output current nom. 3.4A at 24V, see Fig. 8-1

nom. 3.0A at 28V, see Fig. 8-1

Output power nom. 80W 24V, continuous

nom. 84W 28V, continuous

Short-circuit current min. 3.5A load impedance 250mOhm, see Fig. 8-1

max. 4.2A load impedance 250mOhm, see Fig. 8-1

Power-Boost , short term power capability (up to typ. 4s)

The power supply is designed to support loads with a higher short-term power requirement without damage or shutdown.

The short-term duration is hardware controlled by an output power manager. The Power-Boost is repeatedly available.

Detailed information can be found in chapter 26.1 .

Once Power-Boost has been stopped by the output power limiter, a timer disables the next Power-Boost capability. The

recovery timer will start as soon as the output voltage reaches the adjusted value again, which usually happens after the

load has been reduced.

Output current nom. 5A at 24V, see Fig. 8-1

nom. 4.5A at 28V, see Fig. 8-1

Output power nom. 120W 24V, short term

nom. 126W 28V, short term

Short-circuit current min. 5.2A load impedance 250mOhm, see Fig. 8-1

max. 6.0A load impedance 250mOhm, see Fig. 8-1

Power-Boost time typ. 4s at 24V, 5A, duration until the output voltage dips,

min 3s see Fig. 8-2

max. 5s

Power-Boost recovery time typ. 7s overload free time to reset power manager, see Fig. 8-3

Peak current capability (up to several ms)

The power supply can deliver a peak current which is higher than the specified short term current. This helps to start current

demanding loads or to safely operate subsequent circuit breakers.

The extra current is supplied by the output capacitors inside the power supply. During this event, the capacitors will be

discharged and causes a voltage dip on the output. Detailed curves can be found in chapter 26.1.

Peak current voltage dips typ. from 24V to 20V at 6.8A for 10ms

typ. from 24V to 12.5V at 13.5A for 2ms

typ. from 24V to 7.5V at 13.5A for 5ms

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Rockwell Automation

1606-XLS80E 24V, 3.4A; Single Phase Input

Fig. 8-1 Output voltage vs. output current, typ. Fig. 8-2 Power-Boost time vs. output power

Output Voltage

01 34 6A

28V

Output Current

upto4s

Adjustment

Range

continuous

max

BonusTime

110 120 130 140 150 160%

Output Power

10s

min

Boost Time

Fig. 8-3 Power-Boost recovery time

Po w er

Demand

Output

Volt age

Limitation by

Power Manager

BonusPower disabled

Re co v e r y Ti m e

100%

<150%

Bonus

Ti me

Boost

Power-Boost is available as soon as power comes on and immediately after the end of an output short circuit.

Fig. 8-4 Power-Boost after input turn-on Fig. 8-5 Power-Boost after output short

100%

Output

Volt age

Intput

Volt age

Bonus

Po w e r

Output

Po w er

150%

Short of

Output

100%

Output

Volt age

Bonus

Po w e r

Output

Po w er

150%

Boost

Pow Boost

Power

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Rockwell Automation

1606-XLS80E 24V, 3.4A; Single Phase Input

9. HOLD-UP TIME

AC 100V AC 120V AC 230V

Hold-up Time typ. 28ms 41ms 174ms 3.4A, 24V, see Fig. 9-1

typ. 58ms 88ms 347ms 1.7A, 24V, see Fig. 9-1

Fig. 9-1 Hold-up time vs. input voltage Fig. 9-2 Shut-down behavior, definitions

190ms

85 120 155 190 230Vac

Input Voltage

110

130

150

Hold-up

Time

170

24V, 3.4A, t yp.

24V, 3.4A, min.

24V, 1.7A, t yp.

24V, 1.7A, min.

- 5%

Hold-up Time

Zer o Tr an si t i o n

Output

Volt age

Intput

Volt age

Note: At no load, the hold-up time can be up to one minute. The green DC-ok lamp is on during this time.

10. EFFICIENCY AND POWER LOSSES

AC 100V AC 120V AC 230V

Efficiency typ. 91.2% 92.3% 93.0% 10A, 24V

Power losses typ. 23.1W 20.0W 18.1W 10A, 24V

typ. 5.6W 5.7W 5.9W 0A

Fig. 10-1 Efficiency vs. output current at 24V Fig. 10-2 Losses vs. output current at 24V

Efficiency

2345678910A

Output Current

94%

120Vac

100Vac

230Vac

Power Losses

01234567 10A

Output Current

24W

120Vac

100Vac

230Vac

Fig. 10-3 Efficiency vs. input voltage, 24V, 10A Fig. 10-4 Losses vs. input voltage, 24V, 10A

Efficiency

85 120 155 190 225 260

Vac

Input Voltage

94%

Power Losses

Input Voltage

27W

85 120 155 190 225 260

Vac

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Rockwell Automation

1606-XLS80E 24V, 3.4A; Single Phase Input

11. FUNCTIONAL DIAGRAM

Fig. 11-1 Functional diagram

OUT

Input Fuse

Input Filter

Input Rectifier

Inrush Limiter

Transient Filter

Output

Voltage

Regulator

Power

Converter

Output

Filter

Output

Voltage

Monitor

Output

Power

Manager

Temper-

ature

Shut-

down

Over-

load

Output

Over-

Voltage

Protection

12. PRODUCT FACE LABEL

Fig. 12-1 Front side

Output voltage potentiometer

(multi turn potentiometer)

Open the flap to tune the output voltage.

Factory setting: 24.1V

Output Terminals

Quick-connect spring-clamp

terminals, no tools required

+Positive output

- Negative (return) output

Dual pins per pole

DC-ok lamp (green)

Overload lamp (red)

Overload

LED DC-ok

LED

Normal mode OFF ON

80W Continuous power /

120W Peak power Power-Boost mode OFF ON

Overload

(VOUT < 90%, > 80%) ON ON

Overload

(VOUT < 80%) ON OFF

Short-circuit

(VOUT = ca. 0V) ON OFF

Over- temperature Intermitted Intermitted

Input Terminals

Quick-connect spring-clamp

terminals, no tools required

N… Neutral input

L… Line (hot) input

... PE (Protective Earth) input No input power OFF OFF

Voltage fed back to

the output

terminals

OFF ON

See chapter 13 “Terminals and

Wiring” to choose appropriate

wire gauges

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Rockwell Automation

1606-XLS80E 24V, 3.4A; Single Phase Input

13. TERMINALS AND WIRING

Type Bi-stable, quick-connect spring clamp terminals. IP20 Finger safe construction.

Suitable for field- and factory installation. Shipped in open position.

Ferrules allowed, but not required

Pull-out force 10AWG:80N, 12AWG:60N, 14AWG:50N, 16AWG:40N (according to UL486E)

Input terminals Output terminals

Solid wire 0.5-6mm20.3-4mm2

Stranded wire 0.5-4mm20.3-2.5mm2

American wire gauge 20-10 AWG 26-12 AWG

Wire stripping length 10mm / 0.4inch 6mm / 0.25inch

Fig. 13-1 Connecting a wire

Insert the wire

Snap t he lever

To disconnect wire: same procedure

vice versa

Instructions:

a) Use appropriate copper cables that are designed

for an operating temperature of:

60°C for ambient up to 45°C and

75°C for ambient up to 60°C minimum.

b) Follow national installation codes and installation

regulations!

c) Ensure that all strands of a stranded wire enter the

terminal connection!

d) Up to two stranded wires with the same cross

section are permitted in one connection point

(except PE wire).

e) Do not use the unit without PE connection.

14. RELIABILITY

AC 100V AC 120V AC 230V

Lifetime expectancy min. 48 000h 62 000h 79 000h 40°C, 24V, 3.4A

min. 117 000h 126 000h 114 000h 40°C, 24V, 1.7A

min. 136 000h 15 years 15 years 25°C, 24V, 3.4A

MTBF SN 29500, IEC 61709 1 191 000h 1 265 000h 1 451 000h 40°C, 24V, 3.4A

2 061 000h 2 155 000h 2 436 000h 25°C, 24V, 3.4A

MTBF MIL HDBK 217F 581 000h 631 000h 643 000h 40°C, 24V, 3.4A, Ground Benign GB40

812 000h 889 000h 912 000h 25°C, 24V, 3.4A, Ground Benign GB25

The Lifetime expectancy shown in the table indicates the operating hours (service life) and is determined by the lifetime

expectancy of the built-in electrolytic capacitors.

Lifetime expectancy is specified in operational hours. Lifetime expectancy is calculated according to the capacitor’s

manufacturer specification. The prediction model allows a calculation of up to 15 years from date of shipment.

MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates

reliability of a device. It is the statistical representation of the likelihood of the unit to fail and does not necessarily represent

the life of a product.

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Rockwell Automation

1606-XLS80E 24V, 3.4A; Single Phase Input

15. EMC

The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry

environment without any restrictions. CE mark is in conformance with EMC guideline 89/336/EEC and 93/68/EEC and the

low-voltage directive (LVD) 73/23/EWG.

EMC Immunity EN 61000-6-1 EN 61000-6-2 Generic standards

Electrostatic discharge EN 61000-4-2 Contact discharge

Air discharge

8kV

15kV

Criterion A

Electromagnetic RF field EN 61000-4-3 80MHz-1GHz 10V/m Criterion A

Fast transients (Burst) EN 61000-4-4 Input lines

Output lines

4kV

2kV

Criterion A

Surge voltage on input EN 61000-4-5 L ÆN

N / L ÆPE

2kV

4kV

Criterion A

Surge voltage on output EN 61000-4-5 + Æ-

+ / - ÆPE

500V

Criterion A

Conducted disturbance EN 61000-4-6 0.15-80MHz 10V Criterion A

Mains voltage dips EN 61000-4-11 70% of 100Vac

40% of 100Vac

70Vac, 10ms

40Vac, 100ms

40Vac, 1000ms

Criterion A

Criterion C

Voltage interruptions EN 61000-4-11 0Vac, 5000ms Criterion C

Voltage sags SEMI F47 0200

96Vac, 1000ms

84Vac, 500ms

60Vac, 200ms

Criterion A

Input voltage swells RA internal standard 300Vac, 500ms Criterion A

Powerful transients VDE 0160 over entire load range 750V, 1.3ms Criterion A

Criterions:

A: Power supply shows normal operation behavior within the defined limits.

C: Temporary loss of function is possible. Power supply might shut-down and restarts by itself. No damages or hazards for the power supply occur.

EMC Emission EN 61000-6-3 and EN 61000-6-4 Generic standards

Conducted emission EN 55011, EN 55022, FCC Part 15, CISPR 11, CISPR

22 Class B, input lines

EN 55022 Class A, output lines

Radiated emission EN 55011, EN 55022 Class B

Harmonic input current EN 61000-3-2 Fulfilled, active PFC

Voltage fluctuations, flicker EN 61000-3-3 Fulfilled

This device complies with FCC Part 15 rules.

Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this device must

accept any interference received, including interference that may cause undesired operation.

Switching Frequency 65 to 270kHz load and input voltage dependent

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