Rockwell Automation Allen-Bradley Kinetix 5700 Series Bedienungsanleitung

Installation Instructions

Original Instructions

Kinetix 5700 DC-bus Power Supply

Catalog Numbers 2198-P031, 2198-P070, 2198-P141, 2198-P208

Summary of Changes

Topic Page

Summary of Changes 1

About the DC-bus Power Supply 2

Catalog Number Explanation 2

Before You Begin 2

Remove the Ground Screw in Select Power Configurations 3

Install the DC-bus Power Supply 4

Drill Hole Patterns 5

Connector Data 8

Wiring Requirements 11

Circuit Breaker/Fuse Specifications 12

Specifications 14

Additional Resources 14

Topic Page

Revised mounting guidelines for the DC-bus power supply and inverter modules. 5

• Removed inch conversions from hole spacing dimensions to avoid errors due to rounding.

• Added 2198-DCBUSCOND-RP312 DC-bus conditioner module to diagram. 6

Added 24V shared-bus input wiring connector to top view. 8

Corrected wire size specifications for 2198-P031 and 2198-P070 DC-bus power supplies. 11

Updated the UL/CSA and IEC circuit protection specifications. 13

2Rockwell Automation Publication 2198-IN009C-EN-P - March 2019

Kinetix 5700 DC-bus Power Supply

About the DC-bus Power Supply

The Kinetix® 5700 DC-bus (converter) power supply with 400V-class three-phase AC input

provides continuous output power and current to servo drives for applications with requirements

in the range of 7…46 kW and 10.5…69.2 A, respectively. For additional output power (kW) you

can install two or three 2198-P208 DC-bus power supplies. You can also extend the DC-bus to

additional inverter clusters via accessory modules.

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for detailed

information on wiring, applying power, troubleshooting, and integration with ControlLogix®

EtherNet/IP communication modules or CompactLogix™ 5370 controllers.

Catalog Number Explanation

This publication applies to the following Kinetix 5700 DC-bus power supplies.

DC-bus Power Supply Catalog Numbers

Before You Begin

Remove all packing material, wedges, and braces from within and around the components. After

unpacking, check the item nameplate catalog number against the purchase order.

Parts List

The DC-bus power supplies ship with the following:

•DC-busendcaps

• Wiring plug connector set for mains input power (IPD), 24V control input power (CP),

digital inputs (IOD), shunt power (RC), and contactor enable (CED)

• Wiring plug connector for shunt power (RC) connections installed on the drive

• These installation instructions, publication 2198-IN009

DC-bus Power Supply

Cat. No.

Module

Width

Input Voltage

Continuous

Output Power

Continuous

Output Current

ADC rms

2198-P031

324…528V rms,

three-phase

710.5

2198-P070 17 25.5

2198-P141

31 46.9

2198-P208 46 69.2

TIP Replacement connector sets are also available. See the Kinetix Servo Drives Specifications

Technical Data, publication KNX-TD003, for more information.

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 3

Kinetix 5700 DC-bus Power Supply

Remove the Ground Screw in Select Power Configurations

Remove the ground screw when using ungrounded, corner-grounded, and impedance-grounded

power configurations.

We recommend that you remove the ground screw before mounting the power supply to the

panel. Place the power supply on its side, on a solid surface equipped as a grounded static-safe

workstation.

To access the ground screw, open the small plastic door on the right side of the module.

Remove the Ground Screw

IMPORTANT If you have grounded-wye power distribution, you do not need to remove the screw. Go to

Install the DC-bus Power Supply on page 4.

EMC performance can be affected if you remove the ground screw.

ATTENTION: To avoid personal injury, the ground-screw access door must be kept closed when

power is applied. If power was present, and then removed, wait at least 5 minutes for the DC-bus

voltage to dissipate, and verify that no DC-bus voltage exists before accessing the ground screw.

ATTENTION: Risk of equipment damage exists. The drive-module ground configuration must be

accurately determined. Leave the ground screw installed for grounded power configurations

(default). Remove the screw for ungrounded, corner-grounded, and impedance-grounded power.

Ground screw installed

for grounded power configuration

(ground screw installed is default setting).

Remove screw for ungrounded, corner-grounded, and

impedance-grounded power configurations.

Ground Screw

Access Door

DC-bus Power Supply

(side view) Ground Screw

4Rockwell Automation Publication 2198-IN009C-EN-P - March 2019

Kinetix 5700 DC-bus Power Supply

Ground Screw Settings

Install the DC-bus Power Supply

These procedures assume that you have prepared your panel and understand how to bond your

system. For installation instructions regarding equipment and accessories not included here, refer

to the instructions that came with those products.

Mount the DC-bus Power Supply

Observe these clearance requirements when mounting the DC-bus power supply:

• Additional clearance is required for cables and wires or the shared-bus connection

system connected to the top of the drive module.

• Additional clearance is required if other devices are installed above and/or below the

drive and have clearance requirements of their own.

• Additional clearance left and right of the drive module is required when mounted

adjacent to noise sensitive equipment or clean wire ways.

• The recommended minimum cabinet depth is 300 mm (11.81 in.).

Ground Configuration (1)

(1) Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for example configurations.

2198-Pxxx DC-bus Power Supply

Grounded (wye) Ground screw installed (default setting) (2)

(2) Ground screw is factory installed.

• AC-fed ungrounded

• Corner grounded

• Impedance grounded

Remove ground screw

SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the

Kinetix 5700 drive prior to applying power. Once power is applied, connector terminals can have

voltage present even when not in use.

ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling,

tapping, and welding with the system removed from the enclosure. Because the system is of the

open type construction, be careful to keep any metal debris from falling into it. Metal debris or

other foreign matter can become lodged in the circuitry and result in damage to components.

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 5

Kinetix 5700 DC-bus Power Supply

Minimum Clearance Requirements

The Kinetix 5700 drive system must be spaced by aligning the zero-stack tab and cutout. For

mounting, sizing, and configuring shared-bus configurations, refer to the Kinetix 5700 Servo

Drives User Manual, publication 2198-UM002.

Mount the Kinetix 5700 drive module to the cabinet subpanel with M5 (#10-32) steel bolts

torqued to 4.0 N•m (35.4 lb•in), max.

Drill Hole Patterns

This section provides hole patterns for Kinetix 5700 drive modules that are mounted in zero-

stack (shared-bus) configurations:

• Mount the DC-bus power supply anywhere within the cluster, whatever makes the best

use of panel space. If multiple 2198-P208 power supplies are mounted within the same

cluster, mount them adjacent to each other anywhere within the cluster.

IMPORTANT Mount the drive module in an upright position as shown. Do not mount the drive module on

its side.

MOD

NET

I/O

Clearance right of the

drive is not required.

Clearance left of the

drive is not required.

Kinetix 5700 DC-bus

Power Supply

100 mm (3.94 in.) clearance below

drive for airflow and installation.

40 mm (1.57 in.) clearance above

drive for airflow and installation.

Refer to Product Dimensions on page 7

for DC-bus power supply dimensions.

MOD

NET

MOD

NET

MOD

NET

Zero-stack Tab and

Cutout Aligned

Shared-bus connection system is

not shown for clarity.

6Rockwell Automation Publication 2198-IN009C-EN-P - March 2019

Kinetix 5700 DC-bus Power Supply

• Mount the inverter modules according to power rating (highest to lowest) from left to

right or right to left, depending on where the power supply is mounted, with the highest

rated inverter adjacent to the power supply.

Calculate the left-to-right hole pattern for any Kinetix 5700 drive module configuration by

following these steps.

1. The first hole location is zero.

2. The second hole location is module width minus 55 mm.

3. The next hole location is 55 mm.

4. Repeat step 2 and step 3 for the remaining holes.

Kinetix 5700 Mounting Hole Patterns

27.5 mm

Module Top

176 mm

Lower Mounting Hole

345 mm

Lower Mounting Hole

420 mm

Lower Mounting Hole

465 mm

Lower Mounting Hole

Ø 6.0 mm Typical

00.0 mm

Upper Mounting Holes

32.0 mm

Module Top, reference

45.0 mm See Mounting Hole Pattern Calculations

30.0 mm See Mounting Hole Pattern Calculations

100 mm Wide

Module

85 mm Wide

Module

55 mm Wide

Module

55 mm Wide

Module

Applies to only 2198-S160-ERSx

Single-axis Inverters

Applies to 2198-P141 and 2198-P208 Power Supplies

2198-S086-ERSxand 2198-S130-ERSxInverters,

and 2198-D057-ERSxInverters

Applies to 2198-P031 and 2198-P070 Power Supplies,

2198-D006-ERSx2198-D012-ERSx

2198-D020-ERSxand 2198-D032-ERSx Inverters,

2198-CAPMOD-2240 Capacitor Module,

2198-DCBUSCOND-RP312 DC-bus Conditioner Module

First Mounting Hole

(typical) Upper and Lower

Mounting Hole

(all drive modules)

Applies to only

2198-CAPMOD-DCBUS-IN

Extension Module

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 7

Kinetix 5700 DC-bus Power Supply

When your Kinetix 5700 system configuration includes 2198-S263-ERSxor 2198-S312-ERSx

single-axis inverters, see the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002,

for those mounting hole patterns.

Also available to assist you with mounting holes is the Kinetix 5700 System Mounting Toolkit,

catalog number 2198-K5700-MOUNTKIT.

Product Dimensions

Refer to the Kinetix Servo Drives Technical Data, publication KNX-TD003, for product

dimensions of all Kinetix 5700 drive modules.

DC-bus Power Supply

Cat. No.

mm (in.)

2198-P031

55 (2.17) 300 (11.8) 358 (14.1)

252 (9.9)

2198-P070

2198-P141

85 (3.35) 375 (14.8) 433 (17.0)

2198-P208

MOD

NET

I/O

12.0

(0.47)

Dimensions are in mm (in.)

2198-P031

DC-bus Power Supply is Shown

8Rockwell Automation Publication 2198-IN009C-EN-P - March 2019

Kinetix 5700 DC-bus Power Supply

Connector Data

Use this illustration to identify the DC-bus power supply features and indicators.

DC-bus Power Supply Features and Indicators (2198-P031 power supply is shown)

Item Description Item Description Item Description

1 Digital inputs (IOD) connector 7 LCD display 13 Shunt resistor (RC) connector

2 Ethernet (PORT1) RJ45 connector 8 Navigation push buttons 14 DC bus (DC) connector

3 Ethernet (PORT2) RJ45 connector 9 Link speed status indicators 15 24V control input power (CP) connector

4 Zero-stack mounting tab/cutout 10 Link/Activity status indicators 16 AC Input power (IPD) connector

5 Module status indicator 11 Contactor enable (CED) connector 17 Cooling fan

6 Network status indicator 12 Ground terminal

210

I/O

DC+

DC–

24V–

24V+

L3 L2 L1

MOD–

NET–

5700

DC-bus Power Supply

(top view)

DC-bus Power Supply

(bottom view)

DC-bus Power Supply

(front view)

Shared-bus 24V Input

Wiring Connector

Rockwell Automation Publication 2198-IN009C-EN-P - March 2019 9

Kinetix 5700 DC-bus Power Supply

DC-bus Power Supply Connectors

Mains Input Power (IPD) Connector Pinout

Shunt Power (RC) Connector Pinout

Contactor Enable (CED) Connector Pinout

The contactor-enable circuitry includes a relay-driven contact within the 2198-Pxxx DC-bus

power supply. The relay protects the Kinetix 5700 drive system in the event of overloads or other

fault conditions.

An AC three-phase mains contactor must be wired in series between the branch circuit

protection and the DC-bus power supply. In addition, the AC three-phase contactor control

string must be wired in series with the contactor-enable relay at the contactor enable (CED)

connector. Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for

wiring examples.

Designator Description Connector

IPD AC mains input power 4-position plug, terminal screws

DC DC common bus power DC-bus links and end caps

CP 24V control input power 2-position plug, terminal screws

RC Shunt power 2-position plug, terminal screws

IOD Digital inputs 4-position plug, spring terminals

CED Contactor enable 2-position plug, terminal screws

PORT1, PORT2 Ethernet communication ports RJ45 Ethernet

IPD Pin Description Signal

Chassis ground

Three-phase input power

L2 L2

L1 L1

RC Pin Description Signal

Shunt connections

2DC+

CED Pin Description Signal

EN–

Contactor-enable connections

CONT EN–

EN+ CONT EN+

L3 L2 L1

EN–

EN+

10 Rockwell Automation Publication 2198-IN009C-EN-P - March 2019

Kinetix 5700 DC-bus Power Supply

Control Input Power (CP) Connector Pinout

Digital Inputs (IOD) Connector Pinout

Ethernet Communication PORT1 and PORT2 Pinout

ATTENTION: Wiring the contactor-enable relay is required. To avoid personal injury or damage to

the Kinetix 5700 drive system, wire the contactor-enable relay into your control string so that:

• three-phase power is removed and the DC-bus power supply is protected under various fault

conditions.

• three-phase power is never applied to the Kinetix 5700 drive system before control power is

applied.

CP Pin Description Signal

1 24V power supply, customer-supplied 24V+

2 24V common 24V-

IOD Pin Description Signal

1 Digital input #1 IN1

2 I/O common for customer-supplied 24V supply. COM

3 Digital input #2 IN2

4 I/O cable shield termination point. SHLD

Port Pin Description Signal

1 Transmit port (+) data terminal + TX

2 Transmit port (-) data terminal - TX

3 Receive port (+) data terminal + RX

4– –

5– –

6 Receive port (-) data terminal - RX

7– –

8– –

Pin 1

Standard RJ45

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