Rockwell Automation Allen-Bradley Guardmaster Minotaur MSR117T Bedienungsanleitung

Installation Instructions

Original Instructions

Minotaur MSR117T Safety Relay

Catalog Numbers 440R, 440R-B23211

Summary of Changes

This publication contains the following new or updated information. This list

includes substantive updates only and is not intended to reflect all changes.

Introduction

This device is intended to be part of the safety-related control system of a

machine.

Rockwell Automation does not accept responsibility for failure of this device if you

do not implement the procedures that are given in this publication, or if you use

the unit outside the recommended specifications that are listed in this publication.

Description

The unit can connect to safety gate switches or E-stop buttons and requires a

supply voltage that is applied via the safety device to operate this safety relay.

There are three N.O. safety outputs, plus one N.C. auxiliary for control indication.

If the input switch is closed and the supply is on A1-A2, the MSR117T safety relay is

ready for operation and the PWR status indicator is on. The MSR117T safety relay

can now be activated via the reset (feedback loop) circuit X1-X2. The safety

contacts 13-14 and 23-24 and 33-34 close and enable operation, signalized by the

second status indicator.

One N.C. contact respectively of the connected contactors or expanders has to be

wired in series into the feedback circuit X1-X2 and is used for monitoring contactor

function so that MSR117T safety relay start is feasible only if the contactors are at

rest and their N.C. contacts are closed. If X1-X2 is closed at the time when voltage

is supplied at A1-A2, the unit performs an automatic reset.

Specification

Topic Page

Updated Declaration of Conformity 3

IMPORTANT Before installation, perform a risk assessment to determine

whether the specifications of this device are suitable for all

foreseeable operational and environmental characteristics

of the machine to which it is to be fitted. At regular

intervals during the life of the machine, check whether the

characteristics foreseen remain valid.

WARNING: Danger of serious injuries. Misuse can result in

malfunction.

• Only authorized and trained personnel can start up, assemble,

or retrofit the device.

• Installation must be in accordance with the following steps.

WARNING: Danger of serious injuries.

Incorrect installation or manipulation can result in serious

injuries. Do not defeat, tamper, remove, or bypass this unit.

ATTENTION: If any malfunction or damage is present, do not

attempt to repair. Replaced the unit before machine operation

is allowed. Do not dismantle the unit.

IMPORTANT The safety inputs of these products are described as

normally closed (N.C.), that is, with the guard closed, the

actuator in place (where relevant), and the machine able to

start. You must prevent exposure to shock and/or vibration

in excess of those specifications in IEC 60068 part: 2-6/7.

Adherence to the recommended inspection and

maintenance instructions forms part of the warranty.

IMPORTANT All information complies with the state of this publication

and is subject to change without notice.

Attribute Value

Functional safety data

According to ISO 13849-1:

•PLe,Cat.4

•MTTF

d[a]: 432

• DC average: 97%

According to IEC 62061 and IEC 61508:

• SIL CL 3

• PFH [1/h]: 2451E-10

•HFT:1

•DC:97%

•TM(PTI)[a]:20

• dop [d]/hop [h] (1): 365/24

• tcycle [h]/[s] (2): 8/28,800

Power supply 24V AC/DC

0.85...1.1 x rated voltage 50/60 Hz

Power consumption 2 W

Safety inputs 1 N.C.

Input simultaneity Infinite

Allowable input resistance,

max 25 Ω

Reset Manual monitored or automatic/manual

Outputs 3 N.O. safety, 1 N.C. auxiliary

Output rating

• UL: 3 x C300 or 2 x B 300, R300

3 x 4 A or 2 x 5 A

•AC-15:5A/250VAC

•DC-13:3A/24VDC

Fuses output (external) 6 A slow blow or 10 A quick blow

Switched current/voltage,

min 10 mA/10V

Contact material AgSnO2+ 0.5µAu

Electrical life (operations)

• 100,000 (220V AC/4 A/880VA cosφ= 0.35)

• 500,000 (220V AC/1.7 A/375VA cosφ= 0.6)

• 1,000,000 (30V DC/2 A/60 W)

• 2,000,000 (10V DC/0.01 A/0.1 W)

Mechanical life 10,000,000 cycles

Power on delay 110 s

Response time 30 ms

Impulse withstand voltage 2500V

Pollution degree 2

Installation group Overvoltage category III, VDE 0110-1

Operating temperature -5…+55 °C (23…131 °F)

Relative humidity 90%

Enclosure protection rating IP40 (NEMA 1)

Terminal protection rating IP20

2Rockwell Automation Publication 440R-IN084A-EN-P - July 2022

Minotaur MSR117T Safety Relay Installation Instructions

Application Examples

Only input connections shown.

Installation

Do not install this product until the installer obtains a copy of the instructions of

the manufacturer, in a language that they can understand. This instruction

publication is available in multiple languages at rok.auto/literature.

Figure 1 - Mounting

Mount the enclosure to a minimum of IP54.

Wiring

Wiring Examples

Figure 2 - Example 1

Figure 2 shows two-hand control, dual-channel, auto reset, and output monitoring.

Figure 3 - Example 2

Figure 3 shows two-hand control, dual-channel, auto reset, and no output

monitoring.

Wiring Use copper that withstands 60/75 °C (140/167°F)

Conductor size 0.2...2.5 mm2 (24…12 AWG)

Torque settings Terminal screws: 0.8 N•m (7 lb•in)

Case material Polyamide PA 6.6

Mounting 35 mm (1.38 in.) DIN rail in enclosure to a minimum of IP54

Weight 180 g (0.40 lb)

Vibration 10…55 Hz, 0.35 mm (0.01 in.)

(1) Operation time (day, hour)

(2) Cycle time (hour, sec)

Emergency stop with automatic resetting.

Guard door interlock with automatic

resetting.

The MSR117T safety relay as an emergency

stop control relay and restart interlock.

Emergency stop connected directly to the

supply. With resetting facility.

Controlled monitoring of external contactor,

relay, or valve.

Monitoring to verify that the On buttoncannot

stick in the pressed condition.

Attribute Value

E-stop

24V AC/DC

Link

Trojan

24V AC/DC

Link

E-stop

24V AC/DC

Start

Stop

Test

E-stop

24V AC/DC

Test

Contactor

Start Test

Load

Rockwell Automation Publication 440R-IN084A-EN-P - July 2022 3

Minotaur MSR117T Safety Relay Installation Instructions

Figure 4 - Example 3

Single channel gate interlock, automatic reset, monitored output expansion with

MSR132.

Figure 5 - Example 4

Single channel E-stop, manual reset, dual channel monitored output.

Circuit Diagram

Figure 6 - Diagram

Approximate Dimensions

Figure 7 - Dimensions [mm (in.)]

Safety Specifications

The MSR117T safety relay can be used in safety circuits according to

DIN EN 60204-1/VDE 0113 part 1. Safety requirements that are specified in

Specification on page 1 are maximum, based on the operation mode and wiring.

Specifications are applicable only if the safety function is demanded at least once

within 6 months. Conduct all diagnostic tests at least before the next demand, as

mission time (TM) the proof test interval (PTI) is assumed. Components failure

rates are according to SN29500.

Figure 8 - Safety Circuit

Declaration of Conformity

CE Conformity

Rockwell Automation declares that the products that are shown in this document

conform with the Essential Health and Safety Requirements (EHSRs) of the

European Machinery Directive (2006/42/EC) and EMC Directive 2014/30/EU.

For a comprehensive CE certificate visit: rok.auto/certifications.

UKCA Conformity

Rockwell Automation declares that the products that are shown in this document

are in compliance with the Supply of Machinery (Safety) Regulations (2008 No. 1597)

and Electromagnetic Compatibility Regulations (2016 No. 1091).

For a comprehensive UKCA certificate visit: rok.auto/certifications.

Table 1 - Circuit Diagram Explanation

Abbreviation Description

A1, A2 Power

13, 23, 33, 14, 24, 34 Safety output (N.O.)

X1, X2 Monitoring feedback loop incorporating reset button

41, 42 Auxiliary output (N.C.)

PWR Status indicator illuminates green when the unit is powered, flashing

green if cross-loop faults occur

Status indicator illuminates when K1 and K2 is closed

Open

Ground

Closed

Open

Ground

Reset

Overvoltageprotection

24V DC Supply

Reset

(a)

(a) Example

Channel 1

Channel 2

Sensor

Contact

Sensor

Contact

E-stop 800F (a)

Actuator 1

Actuator 2

Safety Relay 440R

Contactor 100S (a)

Publication 440R-IN084A-EN-P - July 2022 | Supersedes Publication 440R-IN053A-MU-P - April 2011

Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur

95302193

10000176969 Ver 01

Allen-Bradley, expanding human possibility, Guardmaster, Minotaur, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Waste Electrical and Electronic Equipment (WEEE)

Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.

At the end of life, this equipment should be collected separately from any unsorted municipal waste.

Rockwell Automation Support

Use these resources to access support information.

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Literature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literature

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