Roland udk20 Bedienungsanleitung
Double Sheet Detector
R1000 series UDK20
Electro magnetic and eddy current principles
integrated in one sensor -
microcontroller based
Only one linearized sensor for ferrous and non-ferrous materials
FE materials for sheet thickness up to max. 4 mm (.16 in.)
NF materials for sheet thickness up to max. 4 mm (.16 in.) depending on electrical conductivity
• Direct connection of up to 2 sensors to a unit possible (version 2 PW)
• Programmable for 255 different sheet thicknesses and materials
• Calibration with a teach-in procedure
• Digital display of sheet thickness and operational parameters
• Monitoring of over-gauge and under-gauge limits
• Monitoring of operating voltage and sensor
• Galvanically insulated 9-bit PLC input interface
• Galvanically insulated 4-bit PLC output interface
• Selectable equipment interfaces:
- Data communication and data backup via (optional) potential-free RS232 interface
- Relay outputs or opto-coupler outputs for under-gauge, nominal gauge, over-gauge and enabling
ROLAND
DOUBLE SHEET CONTROL UDK20
>Panel mount enclosure
>All common fieldbus standards
NOW AVAILABLE:
© 2006 Roland Electronic GmbH.
All rights on this document are at Roland Electronic GmbH.
Reproduction (also partly), electronical coverage,
translation, transmission to third parties,
only with our prior permission.
Subject to change without further notice.
ROLAND
OPERATING INSTRUCTIONS
DOUBLE SHEET DETECTOR R1000 UDK20
Rev. 1.0 Page 3
ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33
Declaration of conformity according to EC directives
Manufacturer: Roland Electronic GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern
Product Name: Double Sheet Detector
Product Type: R1000 UDK20
Roland Electronic GmbH declares that the product above complies with the requirements of the ECC
directives for harmonizing the legal code within the member states.
The conformity with the directives of the product listed above is confirmed by complying fully with the
harmonized European comply standards below.
89/336/ECC: Directive regarding emission standard;
modified by Directive RL 91/263/ECC, 92/31/ECC and 93/68/ECC.
EN61000-6-4: 2001 EN61000-6-2: 2001
Year of apposition of CE mark: 2006
Keltern, 01.09.2006 Managing Director
..................................................................................................................................................................
Place, Date Signature Function of the signer
The declaration confirms the compliance with the cited directives. However, it is not any implied warranty of fitness for a
particular purpose especially as it may relate to product liability.
The safety instructions and warnings must be observed.
DIN EN ISO 9001 / Reg.-Nr. 5152
ROLAND
OPERATING INSTRUCTIONS
DOUBLE SHEET DETECTOR R1000 UDK20
Page 4 B0048991
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ROLAND
OPERATING INSTRUCTIONS
DOUBLE SHEET DETECTOR R1000 UDK20
Page 5
ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33
Rev. 1.0 / 08.11.2006
Table of Contents
Declaration of conformity according to EC directives ................................................................ Page3
1. Safety instructions and warnings for user ............................................................................ Page9
1.1 Intented use ..................................................................................................................... Page9
2. Technical data ........................................................................................................................ Page11
2.1 Sensors .......................................................................................................................... Page11
2.2 Sensor performance data for ferrous (FE) materials ...................................................... Page12
2.3 Sensor data for non-ferrous (FE) material ...................................................................... Page14
2.4 Versions of the control unit UDK20 ................................................................................ Page15
2.5 Technical data control unit UDK20 ................................................................................. Page16
2.6 Technical data SSBUDK10 (Sensor switch box) ............................................................ Page17
2.7 Sensor Cables ............................................................................................................... Page17
3. System description ............................................................................................................... Page19
3.1 General hints for process security ................................................................................. Page19
3.2 Control unit ..................................................................................................................... Page20
3.3 Parameters of the control unit ........................................................................................ Page20
3.3.1 System parameters: .......................................................................................... Page21
3.3.2 Program parameters .......................................................................................... Page23
3.4 Typical Application examples ......................................................................................... Page25
4. Mounting ................................................................................................................................ Page31
4.1 General mounting instructions ....................................................................................... Page31
4.2 Dimensions of the enclosure .......................................................................................... Page32
4.3 Sensor mounting ............................................................................................................ Page35
4.3.1 Spring loaded sensor bracket SHS42G-FB (with bellow suction cup) ................ Page36
4.3.2 Spring loaded sensor bracket SHS42GS (with flat suction cup) ........................ Page37
4.3.3 Spring loaded sensor bracket SH42GS ............................................................. Page39
4.3.4 Clamping device SHK ........................................................................................ Page40
4.3.5 Incorrect installation of the PW sensors ............................................................ Page41
4.3.6 Electromagnetic interference ............................................................................. Page41
4.4 Mounting of the Sensor Switch Box SSBUDK10 ........................................................... Page42
5. Electrical installation ............................................................................................................ Page43
5.1 General instructions ....................................................................................................... Page43
5.2 Allocation of connections ............................................................................................... Page44
5.2.1 Sensor connection - 1st sensor ......................................................................... Page46
5.2.2 Sensor connection - 2nd sensor ........................................................................ Page47
5.2.3 Connection of Sensor Switch Box (SSB) .......................................................... Page48
5.2.4 Connection of RS232 ......................................................................................... Page48
5.2.5 Central connection (central plug) ....................................................................... Page49
5.2.5.1 Machine grounding ............................................................................................. Page49
5.2.5.2 Supply voltage ................................................................................................... Page49
5.2.5.3 Data inputs / outputs to PLC ............................................................................. Page50
5.2.6 Connection of the PW42GS sensor and the sensor cable ................................. Page54
5.2.7 Cable SVCPWS-SSBUDK10 ............................................................................. Page55
ROLAND
OPERATING INSTRUCTIONS
DOUBLE SHEET DETECTOR R1000 UDK20
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ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33
5.3 Connection diagrams ..................................................................................................... Page56
5.3.1 UDK20-XX-S-XX with one PW42AGS sensor ................................................... Page56
5.3.2 UDK20XX-S-XX with SSBUDK10 and four PW42AGS sensors ........................ Page57
5.3.3 UDK20-2PW-XX-S-XX with two PW42AGS sensors ......................................... Page58
5.4 Internal wiring of the Sensor Switch Box SSBUDK10 .................................................... Page59
6. Communication with the PLC .............................................................................................. Page61
6.1 External control .............................................................................................................. Page61
6.1.1 System test ....................................................................................................... Page62
6.1.2 Measurement menue selection .......................................................................... Page63
6.1.3 Measurement Start / Stop ................................................................................. Page65
6.1.3.1 Single measurement .......................................................................................... Page65
6.1.3.2 Continuous measurement .................................................................................. Page67
6.1.4 External zero adjust (via PLC inputs) ................................................................ Page69
6.1.5 External Teach-in (via PLC inputs) ..................................................................... Page70
6.1.6 Typical measuring cycle when using the unit for destacking ............................. Page71
7. Start-up ................................................................................................................................... Page73
7.1 Initial Start-up ................................................................................................................ Page73
7.2 Operation ....................................................................................................................... Page74
7.3 Configuration menu ........................................................................................................ Page75
7.4 General information regarding configuration ................................................................... Page76
7.5 Changing, adjusting or checking the configuration ......................................................... Page76
7.6 System parameters ........................................................................................................ Page77
7.7 Program parameters ...................................................................................................... Page84
7.7.1 Program parameter 7: Zero adjust .................................................................... Page86
7.7.2 Program parameter 8: Teach-in ......................................................................... Page87
7.8 Data backup via serial RS232-interface (only for C-versions) ........................................ Page90
8. Operation ............................................................................................................................... Page91
8.1 Abbreviated operating instructions ................................................................................. Page91
8.2 Entering a new measurement program ........................................................................... Page93
9. Fault messages, causes and remedies ................................................................................ Page95
9.1 Fault messages of the Sensor Switch Box .................................................................... Page96
9.2 Memory faults (faults no. 1 to 24) ................................................................................... Page97
9.3 Zero adjust faults (fault no. 25 to 29) .............................................................................. Page98
9.4 Teach-in fault (faults no. 30 to 39) .................................................................................. Page98
9.5 RS232 Transmission faults (faults no. 40 to 49) ............................................................. Page98
9.6 Faults due to measuring operation (faults no. 50 to 54) .................................................. Page99
9.7 Keyboard faults (fault no. 55 to 59) ................................................................................. Page99
9.8 Faults due to operating voltage (faults no. 60 to 64) ....................................................... Page99
9.9 Sensor Switch Box faults (faults no. 65 to 69) ............................................................... Page99
9.10 Faults parallel PLC inputs (faults no. 70 to 79) ............................................................. Page100
9.11 Other faults (80 to XX) ................................................................................................. Page100
ROLAND
OPERATING INSTRUCTIONS
DOUBLE SHEET DETECTOR R1000 UDK20
Page 7
ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33
Rev. 1.0 / 08.11.2006
10. Maintenance ......................................................................................................................... Page101
10.1 Sensor exchange ......................................................................................................... Page101
10.2 Exchange of a Control unit ........................................................................................... Page102
10.3 Exchange of the fuses ................................................................................................. Page103
10.4 Data back up via serial interface (only for C-version units) .......................................... Page103
10.5 RPP-XP software (WinXP version) .............................................................................. Page104
10.6 Spare parts .................................................................................................................. Page107
11. Technical information ......................................................................................................... Page109
11.1 Exchange of a R1000 UDK10 control unit against a R1000 UDK20 control unit .......... Page109
11.2 System configuration ................................................................................................... Page109
12. Order data ............................................................................................................................ Page110
12.1 Versions of UDK20 ....................................................................................................... Page110
12.2 System accessories .................................................................................................... Page110
12.3 Sensors and accessories ............................................................................................. Page111
12.4 Cables .......................................................................................................................... Page111
12.5 Cable plugs and cable sockets .................................................................................... Page112
12.6 Other accessories ........................................................................................................ Page112
ROLAND
OPERATING INSTRUCTIONS
DOUBLE SHEET DETECTOR R1000 UDK20
Page 8 B0048991
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ROLAND
OPERATING INSTRUCTIONS
DOUBLE SHEET DETECTOR R1000 UDK20
Rev. 1.0 Page 9
ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33
1. Safety instructions and warnings for user
This handbook contains all necessary information for the correct operation of the R1000 family of systems.
It is intended for usage by technically qualified personnel.
Unauthorized tampering with the unit, especially ignoring the warnings in these operating instructions, can
cause malfunction and damage to the unit.
Only authorized personnel may perform changes to the unit and make cable connections (especially the power
supply).
Should measurements within the unit be required (e.g. for service or repair), then all customary accident
prevention procedures must be observed. Only professional electrical tools should be used.
Note: Factory system adjustments, especially the upper and lower limits, are made
to provide optimal machine protection. Deviations from factory adjustments could
impair the protection.
1.1 Intented use
Flexible manufacturing systems in the sheet processing industry require reliable Double Sheet Control
systems, in order to protect presses and other sheet processing machines against damage caused by
feeding multiple sheets.
The Double Sheet Detector R1000 UDK20 was specifically developed for this technical environment.
Depending on the application (type of material, thickness, sensor gap) the UDK20 can be used with one or
more sensors. The reliable function of the Double Sheet Detector depends therefore markedly on the
selection of the correct sensors and the mounting of the sensors.
ROLAND
OPERATING INSTRUCTIONS
DOUBLE SHEET DETECTOR R1000 UDK20
Page 10 B0048991
ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33
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