Roland ZBX-540E Bedienungsanleitung

ZBX-540E Safety Cover

Assembly Instructions

This document provides instructions for service personnel. These procedures should not be

performed by the end user.

————————— Important Notes on Assembly Operations —————————

WARNING Before attempting these operations, unplug the power cord for the modeling ma-

chine. Failure to do so may result in danger of electrical shock, electrocution, or en-

tanglement.

WARNING After completing the operations,be sure to verify the operation of the interlock switch,

and never use the machine if the switch does not operate correctly.

➢Before attempting these operations, read through this manual and familiarize yourself with the installation loca-

tion and orientation of each part.

➢Assembly operations are to be performed by two or more persons.

➢To prevent injury, wear gloves when performing these operations.

➢Be sure to use some means to secure the emplacement base and safety cover.

Supported model

MODELA Pro II MDX-540

External dimensions

W x D x H: 1,042 x 1,030 x 978 mm (41 x 40.6 x 38.5 in.)

Weight

68 kg (150 lb.)

Part List

Top panel A x 1 Top panel B x 1 Left side frame x 1

Right side frame x 1 Left side panel A x 1 Left side panel B x 1

Right side panel A x 1 Back panel A x 1

Back panel B x 1 Hatch panel x 1 Top frame A x 1

Top frame B x 1 Back frame A x 1 Back frame B x 1

Right side panel B x 1

Bottom stay A x 1 Bottom stay B x 1 Front cover x 1

Wiring covers A x 2 Wiring cover B x 1 Wiring cover C x 1

Handy-panel bracket x 1 Handy-panel hanger x 1 Handles x 2

Rubber caps x 3 Screws (M5 x 8 mm) x 4 Screws (silver, M4 x 8 mm) x 52

Screws (black, M4 x 8 mm) x 4 Screws, with washer

(M4 x 8 mm) x 2

Screws, with washer

(M4 x 6 mm) x 2

Screws, with flange

(M4 x 14 mm) x 4

Tapping screws (M3 x 8 mm) x 2 Nuts, with flange (M4 mm) x 2

Cable retainer x 1

➀Line up bottom stays A and B with the modeling

machine's rubber feet and perform positioning of the

safety cover.

Note:After the safety cover has been installed,the mod-

eling machine cannot be relocated. Be sure to perform

emplacement of the modeling machine before attach-

ing the safety cover.

Assembly

➀Place the modeling machine at the installation loca-

tion.

➁Remove the switch box from the modeling machine (4

screws). Pull out the wiring from the switch box.

Note: Place the removed switch box on the modeling

machine's table or base cover.

➀Attach the left side frame.

➁Attach the right side frame.

➂Attach the top frame A.

➃Attach the back frames A and B.

➊

➋

Switch box

Bottom stay A

Bottom stay B

➌

Screws: silver, M4 x 8 mm

Top flame A

Back flame B

Back flame A

Right side frame

Left side frame

Top flame A

Back flame

Side frame

➍

➎

➀Attach the handles to the hatch panel.

➀Attach the hatch panel. Spread the side frames open

slightly and fit the rollers onto the rails.

➁Attach the top frame B.

➂Attach the top panels A and B.

Hatch panel

Handle

Screws

M5 x 8 mm

Screws

M5 x 8 mm

Top flame B

Top flame A

Top panel A

Hatch panel

Top panel B

Rail

Roller

Top panel

Screws:

silver, M4x8mm

➏

➐

➀Attach the wiring covers B and C.

➀Attach the wiring covers A to the front cover.

➁Attach the cable retainer.

➂Attach the rubber cap.

Wiring cover C

Wiring cover B

Screws

silver, M4x8mm

Screws, with washer

M4x6mm

The interlock wiring is along

in the frame.

Interlock switch

Wiring covers A

Screws

silver, M4x8mm

Rubber cap

Cable retainer

Front cover

Note: When installing the wiring covers B and C and

the switch box, be especially careful to keep the inter-

lock wiring from being pinched.

Note: Using a cutter, make a cross-shaped cut in the

center of the rubber cap for the front cover as required.

This cut is used when you want to pass the sensor cable

or the like through.

➑

➒

➀Pass the interlock wiring through the cable retainer and

the hole in the front cover.

➁Attach the front cover.

➀Remove the dummy connector from the switch box.

➁Connect the interlock wiring to the switch box and at-

tach the switch box to the front cover. When doing

this, press in any excess wiring into the switch box.

Front cover

Cable retainer

Screws

black, M4x8mm

Screws

black, M4x8mm

Interlock wiring

Front cover

Press in any excess wiring

into the switch box.

Interlock wiring

Switch box

Dummy connector

➓

Adjusting the Interlock Switch

Make sure the push plate is positioned at the center of the

hole for the interlock switch when the hatch panel is

closed. If it is misaligned, then it must be adjusted by loos-

ening the screws for the front cover and tilting the side

frames slightly to the left or right, with the hatch panel

kept closed.

Make sure the interlock switch is pressed down fully when

➀Attach the left side panels A and B.

➁Attach the right side panels A and B.

The screws are loosened.

Hatch panel

Front coverMagnet

Hole

Push plate

Push plate Hatch panel

Screws

Switch

Side frame

Side panel

Left side panel A

Left side panel B

Right side panel A

Right side panel B

Screws:

silver, M4x8mm

the hatch panel is closed. If the switch is not pressed,

loosen the screws for the push plate and adjust the posi-

tioning.

How to Close the Hatch Panel

Lower the hatch panel, lift the handles slightly, and posi-

tion so that the bottom edge of the hatch panel straddles

the protrusion at the top of the front panel.

➀Attach the handy-panel bracket.

➁Mount the handy-panel hanger on the handy panel.

➀Remove the ventilation-duct filter.

Note: Perform attachment and detachment of the ven-

tilation-duct filter while turning it clockwise.When do-

ing this, grasp the hose at a location a short distance

away from its end.

Handy panel

Tapping screws

M3x8mm

Nuts,

with flange

Screws, with washer

M4x8mm

Handy-panel

hanger

Handy-panel bracket

Hose

Ventilation-duct filter

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