Roland udk20 Bedienungsanleitung
Double Sheet Detector
R1000 series UDK20
Electro magnetic and eddy current principles
integrated in one sensor -
microcontroller based
Only one linearized sensor for ferrous and non-ferrous materials
FE materials for sheet thickness up to max. 4 mm (.16 in.)
NF materials for sheet thickness up to max. 4 mm (.16 in.) depending on electrical conductivity
► Direct connection of up to 2 sensors to a unit possible (version 2 PW)
► Programmable for 255 different sheet thicknesses and materials
► Calibration with a teach-in procedure
► Digital display of sheet thickness and operational parameters
► Monitoring of over-gauge and under-gauge limits
► Monitoring of operating voltage and sensor
► Galvanically insulated 9-bit PLC input interface
► Galvanically insulated 4-bit PLC output interface
► Selectable equipment interfaces:
- Data communication and data backup via (optional) potential-free RS232 interface
- Relay outputs or opto-coupler outputs for under-gauge, nominal gauge, over-gauge and enabling
ROLAND
DOUBLE SHEET CONTROL UDK20
>Panel mount enclosure
>All common fieldbus standards
NOW AVAILABLE:
Copyright
© 2011 ROLAND ELECTRONIC GmbH
Otto-Maurer-Str. 17
DE 75210 Keltern
All rights on this document are at Roland Electronic GmbH.
Reproduction (also partly), electronical coverage, translation, transmission to third parties,
only with our prior permission.
Subject to change without further notice.
Manual
Double Sheet Detector R1000 series UDK20
B0048991 / Rev. 1.3 Table of contents
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33 3
Declaration of conformity according to EC directives .....................................................................................7
1Safety advices ........................................................................................................................................9
1.1 Declaration of icons...........................................................................................................................9
1.2 Safety instructions and warnings for user .........................................................................................9
1.3 Intended use ...................................................................................................................................10
2Technical data ......................................................................................................................................11
2.1 Technical data control unit UDK20 .................................................................................................11
2.2 Versions of the control unit UDK20.................................................................................................13
2.3 Sensors ...........................................................................................................................................14
2.4 Sensor performance data (Measuring time) for ferrous (FE) material............................................15
2.5 Sensor data for non-ferrous (FE) material ......................................................................................18
2.6 Sensor cables .................................................................................................................................18
3System description ..............................................................................................................................21
3.1 Measurement principle....................................................................................................................21
3.2 General hints for process security ..................................................................................................22
3.3 Control unit......................................................................................................................................23
3.4 Parameters of the control unit.........................................................................................................23
3.5 Application samples ........................................................................................................................28
4Mounting ...............................................................................................................................................33
4.1 General mounting instructions ........................................................................................................33
4.2 Dimensions of the system ...............................................................................................................34
4.3 Mounting of sensors........................................................................................................................38
4.4 Automatic tool changer ...................................................................................................................51
5Electrical installation ...........................................................................................................................52
5.1 General instructions ........................................................................................................................52
5.2 Configuration of connectors ............................................................................................................52
5.3 Connecting diagram - examples .....................................................................................................64
5.4 Internal wiring of the Sensor-Switch-Box SSBUDK10 ....................................................................67
6Communication with the PLC .............................................................................................................68
6.1 PLC inputs.......................................................................................................................................68
6.2 PLC output signals ..........................................................................................................................68
6.3 Timing diagrams..............................................................................................................................69
6.4 Internal control (Demo mode) .........................................................................................................79
7Start-up..................................................................................................................................................80
7.1 Initially applying power to the system .............................................................................................80
Manual
Double Sheet Detector R1000 series UDK20
Table of contents B0048991 / Rev. 1.3
4 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
7.2 Operation........................................................................................................................................ 80
7.3 Configuration menu ........................................................................................................................ 81
7.4 General information regarding the configuration............................................................................ 83
7.5 Changing, setting-up or checking the configuration....................................................................... 83
7.6 Program parameters ...................................................................................................................... 84
7.7 System parameters ........................................................................................................................ 90
7.8 Data backup via serial RS232-interface (only for C-versions) ....................................................... 97
8Operation.............................................................................................................................................. 98
8.1 Abbreviated operating instructions................................................................................................. 98
8.2 Entering a measurement program................................................................................................ 100
9Fault messages, causes and remedies ........................................................................................... 101
9.1 Fault messages of the Sensor-Switch-Box .................................................................................. 102
9.2 Fault concerning memory............................................................................................................. 103
9.3 Faults concerning Zero adjust ...................................................................................................... 103
9.4 Faults concerning Teach-In.......................................................................................................... 104
9.5 Faults concerning RS232 Transmission ...................................................................................... 104
9.6 Faults concerning measuring operation ....................................................................................... 104
9.7 Faults concerning keyboard ......................................................................................................... 104
9.8 Faults concerning supply voltage................................................................................................. 105
9.9 Faults Sensor Switch Box ............................................................................................................ 105
9.10 Faults concerning PLC parallel inputs.......................................................................................... 105
9.11 Other faults................................................................................................................................... 105
10 Maintenance....................................................................................................................................... 106
10.1 Replacement of sensors............................................................................................................... 106
10.2 Exchange of control unit............................................................................................................... 108
10.3 Replacement of fuses................................................................................................................... 108
10.4 Data back up via the serial interface ............................................................................................ 109
10.5 Short description RPP-XP software ............................................................................................. 109
10.6 Spare parts................................................................................................................................... 109
11 Technical records.............................................................................................................................. 110
11.1 Exchange of equipment................................................................................................................ 110
12 Order data .......................................................................................................................................... 111
12.1 Versions of control unit UDK20 .................................................................................................... 111
12.2 System accessories ..................................................................................................................... 111
12.3 Sensors and accessories ............................................................................................................. 112
12.4 Cables .......................................................................................................................................... 112
Manual
Double Sheet Detector R1000 series UDK20
B0048991 / Rev. 1.3 Table of contents
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33 5
12.5 Cable plugs and cable sockets .....................................................................................................112
12.6 Other accessories .........................................................................................................................112
13 Appendix .............................................................................................................................................113
13.1 System configuration form ............................................................................................................113
Manual
Double Sheet Detector R1000 series UDK20
B0048991 / Rev. 1.3
6 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
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Manual
Double Sheet Detector R1000 series UDK20
B0048991 / Rev. 1.3
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33 7
Declaration of conformity according to EC directives
Manufacturer: Roland Electronic GmbH
Otto-Maurer-Str. 17
DE 75210 Keltern
Product name: UDK20
Product type: Double Sheet Detector
R1000 series
Roland Electronic GmbH declare that the product listed above complies with the requirements of
the EMC directives listed below.
Applied Directives:
2006/95/EG Directive regarding electrical equipment to be used within specified
voltage levels.
EN61010-1: 2001
2004/108/EU: Generic emission standard;
EN61000-6-2: 2005 EN61000-6-4: 2001
Date of mark’s apposition: 01.08.2009
Keltern, 01.08.2009 Managing Director
Place, Date Signature Function of the signer
The declaration confirms the compliance with the cited directives. However, it is not any implied warranty of fitness for a
particular purpose especially as it may relate to product liability.
The safety instructions and warnings must be observed.
ISO 9001 : 2008
Reg.-no. 5152 QM08
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Manual
Double Sheet Detector R1000 series UDK20
B0048991 / Rev. 1.3
8 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
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Manual
Double Sheet Detector R1000 series UDK20
B0048991 / Rev. 1.3 Safety advices
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33 9
1 Safety advices
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1.1 Declaration of icons
Warning - general dangers!
Reference to imminent hazards, which can result in severe bodily harm or death.
Warning - dangers by high voltage!
Reference to imminent hazards due to electricity, which can result in severe bodily
harm or death.
Attention - Damage of construction units!
Reference to a potential imminent situation, which can result in damage to the
product or environs.
Note
Useful reference to an application or deepening information.
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1.2 Safety instructions and warnings for user
This handbook contains all information required for the correct operation of the Roland equipment.
It has been written for technically qualified personnel.
Unauthorized tampering with the unit, especially ignoring the warnings in this handbook, can cause
malfunction and damage to the unit. Only authorized personnel should be allowed to make
changes to the unit and perform cable connections especially the power supply.
Should it be necessary, e.g. in case of service or repair, to make measurements within the unit,
then all customary accidents prevention procedures should be observed. Only professional
electrical tools should be used.
Note The factory pre-settings – especially the upper / lower limit values – have
been chosen such that an optimal machine protection is ensured.
Diverging settings can impair the machine protection.
Safety advice for persons with cardiac pacemakers!
Persons with cardiac pacemakers are to stay away from the sensors!
The strong magnetic / electromagnetic fields of the sensors can cause malfunction
of cardiac pacemakers and other such apparatus!
Warning When connecting or disconnecting the sensor plug you must stop
measurement!
Non-observance can result in a damage of the sensor!
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Manual
Double Sheet Detector R1000 series UDK20
Safety advices B0048991 / Rev. 1.3
10 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
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1.3 Intended use
Flexible Manufacturing Systems in the sheet processing industry require reliable Double Sheet
Control systems in order to protect presses and other sheet processing machines against damage
caused by feeding multiple sheets.
The Double Sheet Detector UDK20 was specifically developed for this technical environment.
Depending on the application (type of material, thickness, sensor gap) the UDK 20 can be used
with up to four sensors. The reliable function of the Double Sheet Detector depends therefore
markedly on the selection of the correct sensors and the mounting of the sensors.
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