Rosemount Oxymitter 4000 Schulungshandbuch

OXYMITTER 4000

OXYGEN TRANSMITTER

Instruction Bulletin IB-106-340 Revision 2.2

Oxymitter 4000

Part no. ____________

Serial no. ____________

Order no. ____________

26170020

STAY OFF THE STACK!

HART/AMS

Cal Recommended

Autocal

IB-106-340

HIGHLIGHTS OF CHANGES

Effective May, 1998 Rev. 2.0

PAGE SUMMARY

— Modified existing manual to accommodate integrally mounted SPS 4000 Single

Probe Autocalibration Sequencer information.

— Added locks for the electronic housing covers throughout the manual.

— Changed test gas to calibration gas throughout the manual.

— Changed reference gas to reference air throughout the manual.

ii Added symbols.

Page 1-1 Added product matrix information.

Page 1-2 Indicated that heater thermocouple and diffusion element are field replaceable

(paragraph 1-2.d.4).

Page 1-3 Added paragraph 1-2.d.9(c) to indicate a third method to calibrate and troubleshoot

an Oxymitter 4000.

Page 1-8 Added 0 to 40% O2range via HART. Added manual to calibration types. Updated

signal specifications.

Pages 1-10 and 1-11 Added product matrix (Table 1-1).

Page 1-12 Added Tables 1-2, 1-3, 1-4.

Page 2-1 Deleted adapter plate disassembly recommendation from paragraph 2-1.b.2.

Page 2-7 Changed horizontal to vertical in paragraph 2-1.b.5.

Page 2-9 Added CE compliance NOTE.

Page 3-2 Added 0 to 40% O2range to paragraphs 3-1.c.2 and 3-1.e.2.

Page 3-4 Expanded paragraphs 3-2, 3-2.a, and 3-2.b to further describe logic I/O. Changed

1 Kohm to 330 ohm in paragraph 3-2.a.

Pages 5-1 through 5-20 Moved TROUBLESHOOTING from Section VI to Section V.

Page 5-1 Added general troubleshooting information to paragraph 5-1. Added 4-20 mA line

output information to paragraph 5-3 and Table 5-1. Added fault 14 to Table 5-1.

Page 5-7 Modified the case temperature in paragraph 5-3.f.1.

Page 5-15 Added new paragraph 5-3.n and Figure 5-14 to explain a last calibration failed

indication and troubleshooting instructions.

Pages 6-1 through 6-20 Moved MAINTENANCE AND SERVICE from Section V to Section VI.

Page 6-1 Added overview paragraph 6-1. Expanded calibration paragraph (new paragraph 6-

2) to include test gas checks and calibration types.

Page 6-2 Expanded calibration paragraph (new paragraph 6-2) to include calibration types.

IB-106-340

HIGHLIGHTS OF CHANGES (Continued)

Effective May, 1998 Rev. 2.0 (Continued)

PAGE SUMMARY

Page 6-3 Updated Figure 6-3 to include last calibration failed alarm.

Page 6-4 Added fault 14 to Table 6-1.

Page 6-13 Added NOTE to determine when to replace the diffusion element.

Page 7-3 Added NOTE concerning HART Communicator warmup period. Identified logic

I/O defaults in Table 7-1.

Pages 7-4, 7-5, and 7-6 Modified HART menu tree (Figure 7-3).

Page 7-7 Added WARNING about removing the Oxymitter 4000 from any automatic

control loops prior to performing a calibration.

Page 7-8 Added paragraph 7-8 to explain the procedure to enter a timed calibration via

HART.

Page 9-1 Updated European address.

Pages 10-1 through 10-3 Added Section 10, Optional Accessories.

Effective Oct., 1998 Rev. 2.1

PAGE SUMMARY

xvi through xx Added Material Safety Data Sheets.

Page 1-4 Changed source of instrument air from required to optional.

Page 2-8 Added CAUTION concerning uninsulated stacks and ambient temperatures.

Page 2-9 Added paragraph 2-2.c.3 concerning alarm contacts without autocalibration.

Page 2-10 Modified paragraph 2.3. Added paragraphs 2-3.a and b concerning autocalibration

and alarms contacts.

Page 3-5 Added paragraph 3-3 concerning recommended configurations. Subsequent

paragraphs renumbered.

Page 5-1 Modified paragraph 5-2 to explain alarm indications will be available via HART.

Added paragraph 5-3 concerning alarm contacts and autocalibration. Subsequent

paragraphs renumbered.

Page 5-2 Modified Table 5-1 Diagnostic/Unit Alarm Fault Definitions.

Page 6-8 through 6-10 Deleted references in paragraphs 6-5.b, c, and d to remove and install oxymitter

from stack. Procedures 6-5.b, c, and d renumbered.

Page 6-14 Added paragraph 6-9 Ceramic Diffusion Element Replacement. Subsequent

paragraphs renumbered.

Page 8-1 Changed Figure and Index No., Part Numbers, and Descriptions.

Page 8-2 Changed Figure and Index No.

Page 8-4 Changed Figure and Index No. and Description. Added Abrasive Shield

Assemblies to parts list.

Page 8-5 through 8-7 Changed Figure and Index No. and Part Numbers.

IB-106-340

HIGHLIGHTS OF CHANGES (Continued)

Effective Feb., 1999 Rev. 2.2

PAGE SUMMARY

Pages 1-10 and 1-11 Modified the product matrix in Table 1-1. Removed the disposable gas bottles and

flow regulators from the matrix and created Table 1-2 to distinguish these

components as separate order items because the calibration gas bottles cannot be

shipped via airfreight.

Page 1-12 Updated the numbering of subsequent tables in Section I.

Page 2-9 Added references to step 2 to direct users to the information explaining the contacts

and additional alarm contacts associated with the IMPS 4000.

Page 2-10 Removed the IMPS 4000 information from paragraph 2-3.

Page 5-11 Removed step 2 explaining that a 204 mV to 1 volt DC value indicated high

combustibles.

Pages 8-1 through 8-6 Updated part numbers.

Page 8-7 Updated part numbers and added Table 8-4 to list calibration gas bottles and flow

regulators as replacement parts.

IB-106-340

ROSEMOUNT WARRANTY

Rosemount warrants that the equipment manufactured and sold by it will, upon ship-

ment, be free of defects in workmanship or material. Should any failure to conform to this

warranty become apparent during a period of one year after the date of shipment, Rosemount

shall, upon prompt written notice from the purchaser, correct such nonconformity by repair

or replacement, F.O.B. factory of the defective part or parts. Correction in the manner

provided above shall constitute a fulfillment of all liabilities of Rosemount with respect to

the quality of the equipment.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF

ALL OTHER WARRANTIES OF QUALITY WHETHER WRITTEN, ORAL,

OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OF

FITNESS FOR PURPOSE).

The remedy(ies) provided above shall be purchaser's sole remedy(ies) for any failure of

Rosemount to comply with the warranty provisions, whether claims by the purchaser are

based in contract or in tort (including negligence).

Rosemount does not warrant equipment against normal deterioration due to environ-

ment. Factors such as corrosive gases and solid particulates can be detrimental and can

create the need for repair or replacement as part of normal wear and tear during the warranty

period.

Equipment supplied by Rosemount Analytical Inc. but not manufactured by it will be

subject to the same warranty as is extended to Rosemount by the original manufacturer.

At the time of installation it is important that the required services are supplied to the

system and that the electronic controller is set up at least to the point where it is controlling

the sensor heater. This will ensure, that should there be a delay between installation and full

commissioning that the sensor being supplied with ac power and reference air will not be

subjected to component deterioration.

IB-106-340

Highlights an operation or maintenance

procedure, practice, condition, statement,

etc. If not strictly observed, could result

in damage to or destruction of equipment,

or loss of effectiveness.

Highlights an operation or maintenance

procedure, practice, condition, statement,

etc. If not strictly observed, could result

in injury, death, or long-term health

hazards of personnel.

NOTE

Highlights an essential operating procedure,

condition, or statement.

PURPOSE

The purpose of this manual is to provide a comprehensive understanding of the Oxymitter 4000

components, functions, installation, and maintenance.

This manual is designed to provide information about the Oxymitter 4000. We recommend that you

thoroughly familiarize yourself with the Description and Installation sections before installing your transmitter.

The description presents the basic principles of the transmitter along with its performance characteristics

and components. The remaining sections contain detailed procedures and information necessary to install and

service the transmitter.

Before contacting Rosemount concerning any questions, first consult this manual. It describes most

situations encountered in your equipment’s operation and details necessary action.

DEFINITIONS

The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout this

publication.

: EARTH (GROUND) TERMINAL

: PROTECTIVE CONDUCTOR TERMINAL

: RISK OF ELECTRICAL SHOCK

: WARNING: REFER TO INSTRUCTION BULLETIN

NOTE TO USERS

The number in the lower right corner of each illustration in this publication is a manual illustration number.

It is not a part number, and is not related to the illustration in any technical manner.

IB-106-340

iii

IMPORTANT

SAFETY INSTRUCTIONS FOR THE WIRING AND

INSTALLATION OF THIS APPARATUS

The following safety instructions apply specifically

to all EU member states. They should be strictly

adhered to in order to assure compliance with the

Low Voltage Directive. Non-EU states should also

comply with the following unless superseded by

local or National Standards.

1. Adequate earth connections should be made to all earthing points, internal and

external, where provided.

2. After installation or troubleshooting, all safety covers and safety grounds must be

replaced. The integrity of all earth terminals must be maintained at all times.

3. Mains supply cords should comply with the requirements of IEC227 or IEC245.

4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C.

5. All cable glands used should be of such internal dimensions as to provide adequate

cable anchorage.

6. To ensure safe operation of this equipment, connection to the mains supply should only

be made through a circuit breaker which will disconnect all circuits carrying

conductors during a fault situation. The circuit breaker may also include a

mechanically operated isolating switch. If not, then another means of disconnecting the

equipment from the supply must be provided and clearly marked as such. Circuit

breakers or switches must comply with a recognized standard such as IEC947. All

wiring must conform with any local standards.

7. Where equipment or covers are marked with the symbol to the right,

hazardous voltages are likely to be present beneath. These covers

should only be removed when power is removed from the

equipment — and then only by trained service personnel.

8. Where equipment or covers are marked with the symbol to the right,

there is a danger from hot surfaces beneath. These covers should

only be removed by trained service personnel when power is

removed from the equipment. Certain surfaces may remain hot to

the touch.

9. Where equipment or covers are marked with the symbol to the right,

refer to the Operator Manual for instructions.

10. All graphical symbols used in this product are from one or more of the following

standards: EN61010-1, IEC417, and ISO3864.

IB-106-340

BELANGRIJK

Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel.

De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier

moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low

Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen

tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.

1. Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten,

intern en extern.

2. Na installatie of controle moeten alle veiligheidsdeksels en -aardingen terug geplaatst

worden. Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven.

3. Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften.

4. Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen, hoger dan

75°C.

5. Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd

is.

6. Om de veilige werking van dit toestel te verzekeren, moet de voeding door een

stroomonderbreker gevoerd worden (min 10A) welke alle draden van de voeding moet

onderbreken. De stroomonderbreker mag een mechanische schakelaar bevatten. Zoniet moet

een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook

duidelijk zo zijn aangegeven. Stroomonderbrekers of schakelaars moeten onderworpen zijn

aan een erkende standaard zoals IEC947.

7. Waar toestellen of deksels aangegeven staan met het symbool is er

meestal hoogspanning aanwezig. Deze deksels mogen enkel verwijderd

worden nadat de voedingsspanning werd afgelegd en enkel door getraind

onderhoudspersoneel.

8. Waar toestellen of deksels aangegeven staan met het symbool is er gevaar

voor hete oppervlakken. Deze deksels mogen enkel verwijderd worden

door getraind onderhoudspersoneel nadat de voedingsspanning

verwijderd werd. Sommige oppper-vlakken kunnen 45 minuten later nog

steeds heet aanvoelen.

9. Waar toestellen of deksels aangegeven staan met het symbool gelieve het

handboek te raadplegen.

10. Alle grafische symbolen gebruikt in dit produkt, zijn afkomstig uit een of meer van

devolgende standaards: EN61010-1, IEC417 en ISO3864.

IB-106-340

VIGTIGT

Sikkerhedsinstruktion for tilslutning og installering af dette udstyr.

Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande.

Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også

følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.

1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse

forefindes.

2. Efter installation eller fejlfinding skal alle sikkerhedsdæksler og jordforbindelser

reetableres.

3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.

4. Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere end 75° C.

5. Alle benyttede kabelforskruninger skal have en intern dimension, så passende

kabelaflastning kan etableres.

6. For opnåelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte berøring

gennem afbryder (min. 10A), som vil afbryde alle kredsløb med elektriske ledere i fejlsitua-

tion. Afbryderen skal indholde en mekanisk betjent kontakt. Hvis ikke skal anden form for

afbryder mellem forsyning og udstyr benyttes og mærkes som sådan. Afbrydere eller

kontakter skal overholde en kendt standard som IEC947.

7. Hvor udstyr eller dæksler er mærket med dette symbol, er farlige spændinger

normalt forekom-mende bagved. Disse dæksler bør kun afmonteres, når

forsyningsspændingen er frakoblet - og da kun af instrueret servicepersonale.

8. Hvor udstyr eller dæksler er mærket med dette symbol, forefindes meget

varme overflader bagved. Disse dæksler bør kun afmonteres af instrueret

servicepersonale, når forsyningsspænding er frakoblet. Visse overflader vil

stadig være for varme at berøre i op til 45 minutter efter frakobling.

9. Hvor udstyr eller dæksler er mærket med dette symbol, se da i

betjeningsmanual for instruktion.

10. Alle benyttede grafiske symboler i dette udstyr findes i én eller flere af følgende standarder:-

EN61010-1, IEC417 & ISO3864.

IB-106-340

BELANGRIJK

Veiligheidsinstructies voor de bedrading en installatie van dit apparaat.

Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de

geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden.

Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving

anders voorschrijft.

1. Alle voorziene interne- en externe aardaansluitingen dienen op adequate wijze aangesloten

te worden.

2. Na installatie,onderhouds- of reparatie werkzaamheden dienen alle beschermdeksels

/kappen en aardingen om reden van veiligheid weer aangebracht te worden.

3. Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of IEC 245.

4. Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven

75°C.

5. Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een

adequate verankering van de kabel wordt verkregen.

6. Om een veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaats

te vinden via een meerpolige automatische zekering (min.10A) die alle spanningvoerende

geleiders verbreekt indien een foutconditie optreedt. Deze automatische zekering mag ook

voorzien zijn van een mechanisch bediende schakelaar. Bij het ontbreken van deze

voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te

zijn om de spanning van de apparatuur af te schakelen. Zekeringen en schakelaars dienen te

voldoen aan een erkende standaard zoals IEC 947.

7. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het

volgende symbool, kunnen zich hieronder spanning voerende delen bevinden

die gevaar op kunnen leveren. Deze beschermdeksels/kappen mogen

uitsluitend verwijderd worden door getraind personeel als de spanning is

afgeschakeld.

8. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het

volgende symbool, kunnen zich hieronder hete oppervlakken of onderdelen

bevinden. Bepaalde delen kunnen mogelijk na 45 min. nog te heet zijn om aan

te raken.

9. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het

volgende symbool, dient men de bedieningshandleiding te raadplegen.

10. Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende

standaarden: EN 61010-1, IEC 417 & ISO 3864.

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