Rotary E Series Bedienungsanleitung

INSTALLER: Please return this booklet to literature package and give to lift owner/operator.

OM20155

TLO7E

E, M, And iSeries

(500 Series)

Two Post Surface Mounted Lifts

Capacity: 3,100kg (775 kg per arm)

Rheinland

TUV

LP20198

Table of Contents

Safety Instructions ............................................................................. 2

Lift Controls ........................................................................................ 3

Operating Instructions ....................................................................... 5

Maintenance Instructions .................................................................. 8

Trouble Shooting ................................................................................ 9

Latch Cable Adjustment .................................................................... 18

Manual Lowering Instructions .......................................................... 19

Display this manual in a conspicuous location

in the lift area convenient to the operator.

Only those technicians who have been properly trained in the usage

and care of the lift should be allowed to operate the lift.

Local regulations MAY require that the trained operator be at least

18 years of age or be supervised by a trained operator while:

A. positioning the vehicle in the service bay,

B. positioning the lifting devices, and,

C. actuating the lift controls.

ALWAYS lift the vehicle using all lifting devices together.

NEVER raise just one end, one corner, or one side of

the vehicle.

ONLY lift vehicles which have an individual axle weight that

does not exceed one-half the lift capacity. See load capacity

table below.

The lift is to be used for raising unoccupied

motor vehicles ONLY!

MODEL LOAD CAPACITY

TLO7E

1100kg FOR 3-WHEEL VEHICLES

2300kg FOR 4-WHEEL VEHICLES

DOWN

OFF SAFETY

DISTANCE

ALARM

View "A-A"

Warning Control Box

Lowering Switch

E-Stop Disconnect

Raise Switch

Fill-Breather Cap

Safety Latch

Release Handle

Lift Controls M Series Lifts

Fig. 1

Lift Controls

1 Turning Key to the right provides electricity to the motor.

2 Pushing button starts the motor and raises the arms.

3 Pulling handle down disengages safety latches.

4 Remove cap to fill or add fluid to power unit tank.

5 Turning Knob Lowers Lift.

00/00/00 00:00

1ON

Slave Control Panel Only Runs The

Lift - You Can Not Select Any Menus

From The Slave Side.

5 Menu Selection / Lower To Locks

1ON

2 Raise Lift 4 Mode Button

5 Lower To Locks

3 Lower Lift Touch Pad

Touch Pad

1 Disconnect

Switch

Tab Can Be

Pulled Out

Of Switch To

Lock Disconnect

In OFF Position

Lift Controls For:

E Series Lifts

1 Turning disconnect switches provides electircity to motor.

Note: Both disconnect switches must be "ON" to provide

electricity to motor.

2 Raises lift.

3 Lowers lift.

4 Resets the lift.

5 Lowers lift to locking latches.

Note: Press to raise lift off of locking latches then press

to lower lift.

Lift Controls For:

iSeries Lifts

1 Turning disconnect switch provides electircity to motor.

Note: Both disconnect switches must be "ON" to provide

electricity to motor.

2 Raises lift and scrolls up through menu selections.

3 Lowers lift and scrolls down through menu selections.

4 Toggles operator between menu selection and lift operation.

5 Lowers lift to locking latches.

Note: Press to raise lift off of locking latches then press

to lower lift.

1 Disconnect

Switch

Tab Can Be

Pulled Out

Of Switch To

Lock Disconnect

In OFF Position

2 Raise Lift / Scroll Up

3 Lower Lift / Scroll Down

4 Mode Button

Fig.1a

OPERATING INSTRUCTIONS

Surface Mounted Frame Engaging Lifts

To avoid personal injury and/or property damage, permit only trained personnel to

operate lift. After reviewing these instructions, get familiar with lift controls by running

the lift through a few cycles before loading vehicle on lift.

IMPORTANT Always lift the vehicle using all lifting devices. NEVER

raise just one end, one corner, or one side of vehicle.

Assure overhead bar will contact highest point on the vehicle.

1. Before Loading:

• Inspect Lift - See "Operator Maintenance" on page

8. Never operate if lift malfunctions or has broken

or damaged parts.

• Lift must be fully lowered and service bay clear of

all personnel before the vehicle is positioned onto

lift.

• Position rear ramp and front forks so that they match

vehicle wheel base and are centered on columns.

• Assure area around lift is free of tools, debris,

grease, and oil.

• Assure Forks and Ramp are free from grease and oil.

• Do Not allow unauthorized persons in shop area

while lift is in use.

• Do Not use any part of the lift as a crane or as a

support for another lifting mechanism. (i.e.: block

& tackle, etc.)

• Retract forks to give widest drive through.

• For M Series Lifts, turn key switch to "ON"

Position.

2. Loading:

• Do Not allow unauthorized or untrained persons to

position vehicle or operate lift.

• Do Not overload lift. See capacity label on lift.

• Position vehicle with the rear wheels centered on the

rear ramp. (Driving over forks is permitted with

wide vehicles).

• Move forks so the front wheels are fully cradled.

• Use small wheel adapter on forks when necessary,

see Fig. 2.

• For 3-wheel vehicles, center single wheel on rear

ramp.

3. To Raise Lift:

• Do Not permit anyone on lift or inside vehicle when it

is being raised (or lowered).

• Maintain visual contact with pickup points and

vehicle throughout the motion of the lift while

remaining clear of lift.

• For M Series Lifts, push RAISE switch on power

unit, Fig. 1. For E & iSeries lifts, push

button on touchpad of master or slave control panel,

Fig. 1a.

Note: Allow 2 seconds between motor starts. Failure to

comply may cause motor burnout.

• Raise vehicle until tires clear the floor.

• Stop and check for stable contact with vehicle.

• Continue to raise to desired height only if vehicle is

stable on lift.

• Lower lift onto safety latches after desired height is

reached. (Lift is to be raised high enough for locking

latches to engage.) For M Series lifts, turn lowering

switch to DOWN position, Fig. 1. For E and i Series

lifts, push

SELECT

LOWER TO LOCKS

on touchpad of either master

or slave control panel.

• Repeat complete spotting, loading, and raising

procedures if vehicle is unstable.

WARNING

RESIDUAL RISKS

• Check tire inflation and attachment to axles to assure proper fit on

lifting attachments of lift.

• Vehicles with heavy accessories attached, will have a changed center

of gravity. Use stands when working on such vehicles.

• Assure lawn mower attachments do not cause either individual axle

weight to exceed one half lift capacity.

CAUTION

Use small wheel adapter kit when raising

vehicles with less than 13” wheels. Be sure to engage

dowel screw.

Fig. 2

4. While Using Lift:

• Avoid excessive rocking of vehicle while on lift.

• Avoid accidental touching of exposed exhaust system on

raised vehicles. Watch for air hoses and electrical cords

which may be tripped over.

• Wear safety glasses while working under vehicle.

5. Before Lowering Lift:

• Remove all tools or other objects from lift area.

• Assure personnel are not in lift area.

6. To Lower Lift:

• Remain clear of lift when lowering vehicle. Keep Feet

Clear!

• Raise lift off locking latches. For M Series lifts, push

raise button, Fig. 1. For E and iSeries lifts, push

on master or slave side control panel.

• For M Series, Actuate LATCH release handle fully and

hold. Push LOWERING switch to DOWN position, Fig.

1a. When lift stops, turn lowering switch to SAFETY

DISTANCE position while keeping feet clear.

Note: Both LATCH release and LOWERING switch are

deadman-type design. Each must be held down to lower lift.

Do not override these self-closing lift controls.

• For E and iSeries lifts push on master or

slave control panel.

7 Unloading:

• Assure lift is fully lowered.

• Retract forks as far as possible.

• Assure Exit area is clear of objects and personnel before

removing vehicle from lift.

8. Power Off:

• For M Series, turn key switch to "OFF" position while lift is

not in use.

• Remove key when leaving the lift unattended.

9. Trouble Shooting:

• See page 7.

10. Maintenance:

• See page 7.

•Always keep bolts tight. Check periodically.

•Always keep lift components clean.

•Always, if oil leakage is observed, call local service repre-

sentative.

•Daily: Check cables and sheaves for wear. If parts are

worn, call local service representative.

•Daily: Inspect lifting devices for damage or excessive wear.

If parts are worn, call local service representative.

• Daily: Check for permanent deformation to the latches. If

present, call local service representative to replace parts.

•Monthly: Check equalizer cable tension. If parts are worn,

call local service representative.

•Monthly: Check overhead switch for function.

•Every 3 Months: Check anchor bolts for tightness. Anchors

should be torqued to 122Nm (12.4kg-m).

•Every 6 months: Check fluid level of lift power unit and

refill to proper level in level indicator with lift fully lowered.

•Replace all decals on the lift if unable to read or missing.

Reorder labels from Rotary Lift.

•Monthly: Clean and check base of lift. Remove any rust and

touch-up with paint.

•Monthly: Coat the cable contact surface with a light grease

such as "TUFOIL".

OPERATOR INSPECTION & MAINTENANCE

(MAINTENANCE AUTHORIZED BY OPERATOR)

Cause

1. Blown fuse or circuit breaker.

1. Low oil level.

1. Overloading lift.

See Remedy

Remedy

1. Replace blown fuse or reset circuit

breaker.

2. Contact service representative for

further assistance.

1. Fill tank to MIN___ mark with

ISOVG32 hydraulic oil or

DexronIII ATF.

2. Contact service representative for

further assistance.

1. Check vehicle weight and/or bal-

ance vehicle weight on lift.

2. Contact service representative for

further assistance.

1. Contact service representative for

further assistance.

1. Contact service representative for

further assistance.

1. Contact service representative for

further assistance.

1. Contact service representative for

further assistance.

1. Contact service representative for

further assistance.

1. Contact service representative for

further assistance.

Trouble

Motor does not run.

Motor runs but will not raise lift.

Motor runs—raises unloaded lift

but will not raise vehicle.

Lift slowly settles down.

Slow lifting speed or oil blowing

out filler breather cap.

Lift going up unlevel.

Anchors will not stay tight.

Locking latches do not engage.

Locking latches do not disengage.

TROUBLE SHOOTING FOR OPERATORS

FOR M SERIES LIFTS

Cause

1. Overhead Sensor Fault

1. Touch pad not functioning.

1. Incorrect voltage to power unit.

1. Overloading lift.

1. Broken latch spring.

Remedy

1. Check sensor for contact with

vehicle.

1. Check touchpad on opposite column

if neither touchpad is functioning

contact service representative for

further assistance.

1. Contact service representative for

further assistance.

1. Check vehicle weight and/or balance

vehicle weight on lift.

2. Contact service representative for

further assistance

1. Contact service representative for

further assistance.

Trouble

Error message on LCD.

No error message on LCD.

Motor won't run from either

column.

Motor runs but will not raise lift.

Locking latches do not engage.

TROUBLE SHOOTING FOR OPERATORS

FOR iSERIES LIFTS

Up button pressed but lift doesn't raise

Down button pressed but lift doesn't lower

Cause

1. LOWERING VALVE CIRCUIT

FAULT

2. Latch Release Fault 1

3. Latch Release Fault 2

1. Touchpad not functioning

Remedy

1. Check lowering valve plug on power

unit. If connection is good and you

are still getting this error

contact service representative for

further assistance.

2. Solenoid failure master control

panel side. Contact service repre-

sentative for further assistance.

3. Solenoid failure slave control panel

side. Contact service representative

for further assistance.

1. Contact service representative for

further assistance.

Trouble

Error message on LCD.

No error message on LCD.

Trouble

Error message on LCD

No error message on LCD

Cause

1. LOWERING VALVE CIRCUIT

FAULT

1.Touchpad not functioning

Remedy

1. Check lowering valve plug on

power unit. If connection is good

and you are still getting this error

contact service representative for

further assistance.

1. Check touchpad on opposite

column if neither touchpad is

functioning contact service

representative for further assis-

tance.

TROUBLE SHOOTING FOR OPERATORS

FOR iSERIES LIFTS

Lower To Locks

SELECT

LOWER TO LOCKS

button pressed but lift doesn't lower

Cause

1. Overhead Sensor Fault

1. Touch pad not functioning.

1. Incorrect voltage to power unit.

1. Overloading lift.

1. Broken latch spring.

Remedy

1. Check sensor for blockage

1. Check touchpad on opposite column

if neither touchpad is functioning

contact service representative for

further assistance.

1. Contact service representative for

further assistance.

1. Check vehicle weight and/or bal-

ance vehicle weight on lift.

2. Contact service representative for

further assistance

1. Contact service representative for

further assistance.

Trouble

9 signals.

Press button nothing

happens

Motor won't run from either

column.

Motor runs but will not raise lift.

Locking latches do not engage.

TROUBLE SHOOTING FOR OPERATORS

FOR E SERIES LIFTS

Up button pressed but lift doesn't raise

TROUBLE SHOOTING FOR OPERATORS

FOR E SERIES LIFTS

Down button pressed but lift doesn't lower

Cause

1. LOWERING VALVE CIRCUIT

FAULT

1. Latch Release Fault 1

1. Latch Release Fault 2

1. Touchpad not functioning

Remedy

1. Check lowering valve plug on

power unit. If connection is good

and you are still getting this error

contact service representative for

further assistance.

1. Solenoid failure master control

panel side. Contact service

representative for further

assistance.

1. Solenoid failure slave control

panel side. Contact service

representative for further

assistance.

1. Check touchpad on opposite

column if neither touchpad is

functioning. Contact service

representative for further

assistance.

Trouble

6 signals.

7 signals.

signals.

Press button nothing

happens.

Trouble

Press

SELECT

LOWER TO LOCKS

button nothing

happens.

6 Signals

Cause

1. Touchpad not functioning

1. Bad Circuit Board

Remedy

1. Check touchpad on opposite

column if neither touchpad is

functioning.

Contact service representative for

further assistance.

1. Contact service representative for

further assistance.

Lower To Locks

SELECT

LOWER TO LOCKS

button pressed but lift doesn't lower

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