Rotary SL135 Handbuch

Operation and maintenance manual ROTARY SL135-series • Rev. C • Release: 07/2005 1

SL135

Capacity: 3500 kg

Model Serial Number

SL135RA

SL135HP

SL135HMP

Initial operation:

This operation and maintenance manual has to be handed over to the owner/user after putting the

lift into operation.

Rev.C 01/07/05

Operation and maintenance manual • ROTARY inground lifts SmartLift • Rev. B • Release: 08/2004 2

Content

1 Important remarks......................................................................................2

2 Control box.................................................................................................3

3 Certificate for initial operation by an expert................................................4

4 Certificate for power connection by an electro-technician..........................5

5 Indications for regular maintenance...........................................................6

6 Results of the regular maintenance ...........................................................7

7 Technical data sheet..................................................................................8

8 Complete user instructions.........................................................................9

9 EC-conformity declaration........................................................................15

1. Important remarks

This Lift is only for lifting vehicles without persons.

Note the short user instructions at the control box!

Only persons with an age of 18 and more, which are instructed in

operating the lift, are allowed to operate them independently.

They have to be engaged by the person responsible expressly

to operate the lifting platform.

Display this manual in a conspicuous location in the area

convenient to the operator.

Operation and maintenance manual ROTARY SL135-series • Rev. C • Release: 07/2005 3

2. Control box

Description of the control elements

1. Turning the key from position ´0´ to position ´I´ supplies the motor with power.

2. The use of the lift is mechanically with a one-hand lever (dead man´s control), which

works using a micro switch directly to the valve. To lift press the lever UP (from the

body). To lower press the lever DOWN (towards the body).

3. Immediately after release of the lever the lift stops lifting or lowering movement..

4. Turning the key from position ´I´ to position ´0´ immediately interrupts the power supply

of the motor and stops every movement (emergency stop function).

5. There is no pneumatic lowering system in case of power failure.

6. Lifting or lowering is limited mechanically by an upper and lower stop. You have to

release the level immediately at the upper or lower mechanical stop.

Operation and maintenance manual ROTARY SL135-series • Rev. C • Release: 07/2005 4

3. Certificate for initial operation by an expert

The lift of model __________________ with the serial number ________________

was subjected to the examination of an operational status on ______________ .

No faults have been discovered and the lift can be put into operation.

The operator was taught and introduced by the expert about the proper handling.

Place, Date

Signature of the expert

Name of the expert

Adress of the expert

ATTENTION: Please send the clompeted certificate for initial operation by an expert

back to the manufacturer for the validity of the rights to claim under warranty.

Without this certificate no warranty!

Please cut here and send or fax to BlitzRotary GmbH, Hüfinger Str. 55, D-78199 Bräunlingen, Fax-Nr. ++49-(0)-771/9233-99

"------------------------------------------------------------------------------------------------------------------------------------------

CERTIFICATE FOR INITIAL OPERATION BY AN EXPERT FOR

LIFT WITH SERIAL NUMBER _________________.

Place, Date

Signature of the expert

Name and adress of the expert

Adress of the owner (stamp):

By fax to ++49-(0)-771/9233-99

BlitzRotary GmbH

Hüfinger Str. 55

78199 Bräunlingen

GERMANY

Operation and maintenance manual ROTARY SL135-series • Rev. C • Release: 07/2005 5

4. Certificate for power connection by an electro-technician

For the lift with the serial number _________

_____________ the power connection

was performed by an electro-technician on _______________ .

The grounding contact was tested with an current of 10 Ampere [max. 0,1 Ohm] and

the high voltage test with 1000 Volts.

The tests have been performed without any complaints.

The electro-technician confirms to the owner that the power connection was performed

regularly and the test have been without complaints.

Place, Date

Signature of the electro-technician

Name of the electro-technician

Adress / Stamp of the electro-technician´s company

Please note: Only the owner is responsible for the regular power connection!

Operation and maintenance manual ROTARY SL135-series • Rev. C • Release: 07/2005 6

5. Indications for the regular maintenance

Technical data of the lift

Check the manufacturer plate, inscription and abridged operating instructions if its readable and still

fastened.

Operating status and security devices

Check the lift with and without load in all functions, especially check the end stops at hydraulic

cylinders and supports of effectiveness and secure fastening.

Test the load construction and the supports for distortion.

Test the welding seams for cracks.

Check the wear and tear on all movable parts.

Control parts

Check the lever (dead man´s control) for functioning and fastening.

Check the master switch.

Check the security against unauthorized use.

Check all electrical wires for damage and fastening.

Lifting cylinders and hydraulic unit

Check the lifting cylinders and the hydraulic unit especially at the connections for tightness.

Check the loss of oil in the tank.

Check the hydraulic hoses for the proper position and state.

Indications for maintenance

1. Clean the cylinder exit!

2. Tighten all screws!

3. Check all fixation screws according to torque (see installation instructions)

4. Grease all bearings and lubricating nipples!

5. Check level of hydraulic oil! If necessary fill in hydraulic oil HLP22.

6. Clean the hydraulic oil using filter machine!

7. Change all hydraulic hoses every 6 years!

8. Tighten up the hydraulic hoses and the electric wires at the connections!

9. Check all electrical connections for corrosion!

10. Clean and protect the hydraulic unit and all electric parts!

11. Remove water and humidity from the cassette!

12. Check the valve plugs for humidity! If necessary protect with a hydrophobic grease.

13. Renew damaged rubber profile! Use silicone at the contacts of two profiles!

14. Inform the responsible person about special observations!

15. Complete the maintenance manual!

Operation and maintenance manual ROTARY SL135-series • Rev. C • Release: 07/2005 7

6. Results of the regular maintenance

A regular yearly check by an expert is laid down for the lift. We recommend the carrying out of this

check together with a maintenance of an ROTARY-authorised service-technician.

You will find some tips for the carrying out of this yearly check and maintenance at chapter 5.

Necessary repairs can be carried out against separate charge.

Date Results of check Name and adress of the expert

Operation and maintenance manual ROTARY SL135-series • Rev. C • Release: 07/2005 8

7. Technical data sheet SL135 series

Manufacturer:

BlitzRotary GmbH

Hüfinger Str. 55

78199 Bräunlingen, Germany

Description: Vehicle lift model ______________________

Serial number: _________________ Year of manufact.:

_________________

Date of delivery: _________________ Initial operation: _________________

Lift model SL135RA SL135HP SL135HMP

Capacity in kg 3500 3500 3500

Allowed load distribution 2:1 2:1 2:1

Max. lifting velocity cm/sec 4,5 4,5 4,5

Max. lowering velocity cm/sec 5,0 5,0 5,0

Operating pressure in bar 180 180 180

Pressure limitation in bar 200 200 200

Operating voltage in Volt 400 400 400

Control voltage of valves in Volt by hand by hand by hand

Control voltage of control (DC) 24 24 24

Noise level dB (A) 70 70 70

Lifting limitation no no no

Audible protection system no no no

Pneumatic emergency lowering no no no

Suitable for use in:

in wet and damp rooms yes yes yes

in rooms with danger of explosion no no no

Not for staying below the load-carrier. Not for staying on the load-carrier.

Not for use as a lift bridge.

Operation and maintenance manual ROTARY SL135-series • Rev. C • Release: 07/2005 9

8. Complete user instructions

8.1 Range of use

The lift is only to be used for the lifting of motor vehicles. The maximum load capacity has

not to be exceeded.

8.2 Initial operation

The "Initial Operation" has to be carried out by an expert after the installation of the lifting

platform. Then the introduction of the operator into the proper handling and operation has to

take place.

Rights to claim under guarantee can only be given after the receipt of the initial sheeth (see

form "Initial operation by an expert") by the manufacturer.

8.3 Rights of handling

Only persons with an age of 18 and more, which are instructed in operating the lift, are

allowed to operate them independently. They have to be engaged by the person responsible

(business employer, workshop master or security representative) expressly to operate the

lifting platform. The tips of the abridged operating instructions at the control box are to

observe.

Operation and maintenance manual ROTARY SL135-series • Rev. C • Release: 07/2005 10

8.4 Lifting vehicle (principles)

a) Before you can drive on, off or over the lifting platform, it has to be lowered up to the

ground level. The driving on is allowed only in the planned direction.

b) Speeding up and braking of the vehicle rapidly is not allowed over the lift supports.

c) Vehicles with a low distance between underside and ground or with special fittings have to

be checked first if damages can happen.

d) The lifting of the vehicles is allowed only at the support points given by the car

manufacturers. If necessary use suitable additional support carriers.

e) Take care that the vehicles are lifted secure! The support points at the vehicles and the lift

have to be clean and free of oil and grease.

f) Pay attention to the allowed load distribution of 2:1.

g) After lifting the wheels from the ground the secure position of the vehicle is to check! This

means: Inspect and check if all four suppoet points are lifted up proper and secure and a

slipping of the vehicle is not possible. Further the locking systems must be in function. If

this is not: Lower down the lift and try again.

h) Possible shifts of center of gravity by a disassembly of heavy parts have to be taken into

account.

i) The vehicle is to be taken up by the lift as centric as possible.

j) It is not allowed to set the lift and the vehicle swinging intentionally.

k) During lifting and lowering of the lift no persons are allowed to stay in the danger spot of

the lift.

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