Safe Fleet Prime Design HRI3-E-FT33B Bedienungsanleitung

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

2

4

6

7

10

5

39

12

11

18

" Lock Washer (6X)

23” Channels (2X)

78” Channels, Pre-assembled (2X)

Channel Bracket (6X) M8 x 20MM (6X) M8 X 25MM (8X)

" Flat Washer (16X)

Mounting Bracket (8X)

Foam Pad (8X)M8 Lock Nut (10X)Anti-Seize (1X)

14

13 13

HRI3-E-FT33B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

CONTENTS OVERVIEW

1—FBM3-0102 ...................................................... (Qty 1)

Channels w/ Hardware

2—Rear Crossbar Assembly.................................. (Qty 1)

4—Front Crossbar Assembly................................. (Qty 1)

3—Center Crossbar Assembly............................... (Qty 1)

5—Rear Drive Shaft .............................................. (Qty 1)

Right Hand, A Version, 50.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

3

HRI3-E-FT33B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

9—Drive Arm .......................................................... (Qty 1)

Incline Version with Bushing and Hardware

8—Front Drive Shaft ............................................. (Qty 1)

B Version, 38.75”

6—HHR Handle Assembly .................................... (Qty 1)

35.00”

7—Connecting Bar ................................................ (Qty 1)

4.00’

10—Rear Drive Shaft ............................................ (Qty 1)

Left Hand, A Version, 50.00”

12—Front Drive Shaft............................................ (Qty 1)

LH, B Version, 11.75”

11—Connecting Bar .............................................. (Qty 1)

24.00”

15—HKT-8163 (Not called out in Overview)........ (Qty 2)

14—USQSG-Ergorack ............................................ (Qty 1)

Quick Start Guide, Rotation

13—L & Z Post Kit.................................................. (Qty 2)

Adj. Z Post, 7.25”, L Post, w/HKT-0160

¼ Flat Washer (1X)¼ Lock Washer (1X)M6 x 20MM (1X) L Post Bracket Clamp (1X) Z Post (1X) L Post (1X)

" Flat Washer (10X)

Anti-Seize (1X)

Lubricant (1X)

Clevis Pin (1X)

Cotter Pin (1X)

M8 x 50MM (4X) ⅜" x 2.25" (2X)

1.00" Sealing

Stickers (16X)

M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)

M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

4

3

1

2

5/13

4

6

7

11

9

12

8

10

Foam Pad

Mounting Bracket

M8 x 25MM Screw

Rear

Front

M8 Lock Nut

Flat Washer

T Bolt Stud

Rear

Front

Rear Channel

HRI3-E-FT33B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

RIGHT SIDE ASSEMBLY SEQUENCE

Prior to assembling the Channels

and hardware, the OEM roof holes

must be chased using an M8 x 1.25

tap and uid. Doing so will ensure

accurate torque is achieved.

MOUNTING BRACKETS

1

CHANNELS

2.1

Apply Anti-Seize to all M8 x 25MM Flat Head Screws and

install the Channel Mounting Brackets with Foam Pads

onto the vehicle’s roof mounting holes. Do not tighten

screws until Step 2.3

Apply Anti-Seize to all M8 T Bolt studs, then attach to

Mounts using the indicated hardware. Do not tighten

until Step 2.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

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Left

Right

Rear

Front

Channel Rear Channel Front

48.00” 51.00”

Flush

M8 X 20MM

Lock Washer

Flat Washer

Rear

Front

Fig. B

Contact

Fig. B

Fig. A

Flush

Fig. A

Apply silicone sealant

(not provided) to screws

Rear

Front

Left

Right

HRI3-E-FT33B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

2.6 Position Mounting Brackets to designated dimension shown

below, then torque the M8 X 20MM bolt to 90 in-lbs. Proceed

to Step 3.1.

2.5

Loosen nuts

Position the rear and center

Mounting Brackets as shown.

Position the front Mounting

Brackets as shown.

Attach Mounting Brackets to the Aluminum

Strip Nuts located in the Channels

2.4

2.2

2.3 Torque all M8 x 25MM Flat Head Screws to

150 in-lbs. Apply Silicone Sealant to screw

heads to seal against water intrusion.

Position the Rear

Channel to full stop

as shown in Figure A.

Torque nut to 90 in-lb.

Position the Front

Channel until ush to

End Caps as shown in

Figure B.

Torque all remaining

nuts to 90 in-lb.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

6

Rear

Front

10.00” Center

10.00” Front

Rear

10.00”

HRI3-E-FT33B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

REAR DRIVE SHAFT

4.1

4.2

4.3

Torque to

90 in-lbs

NOTE: For instructional clarity, the FBM Mounting System will

not be shown for the remainder of this Assembly Manual.

4.4

CROSSBARS

3.2

CROSSBAR ADJUSTMENT

Torque all of these

Crossbar Clamp

nuts to 90 in-lbs

3.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

7

Fig. B

HRI3-E-FT33B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

CONNECTING BAR

6.1

6.2

FRONT DRIVE ARM

7.1

7.2

Align holes

FRONT DRIVE SHAFT

8.1

8.2

8.3

8.4

Torque to

90 in-lbs

CYLINDER HARDWARE

5.1

5.2

NOTE: Loosen the Cylinder Flow Control Screw (Fig. B)

as needed to allow movement for this step sequence.

When nished with Cylinder Hardware, tighten the

Flow Control Screw all the way closed then turn back

open 1½ turn.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

8

HRI3-E-FT33B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

Note: The orientation of

the bolt hole faces away

from the Crossbar

Slide L Post Bracket Clamp into

bottom groove, then slide into

L Post Connector as shown

10.4

10.3

L Post seats into the

Crossbar’s inside bottom

groove as seen from the

rear of the Front Crossbar

10.2 Place an L Post into the bottom

groove of the Front Crossbar

Beginning with the Front

Crossbar, loosen the bolt

at the bottom of the Auto

Clamp, then slide the Auto Clamp toward

the inside end of the Rotation Upper.

Reposition the Auto Clamp leaving a

minimum of 1/4” distance from the rubber

bumper to the edge of the Auto Clamp

Bracket as shown, then nger-tighten if

adjusting later, or torque to 80 in-lbs.

Ensure the Auto Clamp Spring

is seated into the spring catch

L POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

NOTE: The front Auto Clamp come preset from the factory

for packaging purposes only. To assemble the L Post to the

Crossbar, the Auto Clamps must be repositioned.

10.1

CONNECTING BAR FASTENERS

9

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

9

HRI3-E-FT33B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

10.6

Assemble the L Post

hardware. Do not

tighten until Step 10.8

Bracket Clamp sits

in L Post Connector

Clamp as shown

10.5

Torque to

80 in-lbs 10.8

Slide the L Post until parallel

to the Auto Clamp and the

gap between the two is

even from top to bottom

10.7

The Z Post fully seats

into the top slot of the

Mounting Clamps

11.2 Slide the Z Post into the

Mounting Clamp Assembly

11.1 Assemble the Z Post Mounting Clamp Assembly onto the

Rotation Upper. Do not tighten until Step 11.4

Z POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

The Mounting Clamps

seat fully into the top

groove of the Upper

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: 651-552-8554 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: 651-552-1799 ▪Email: info@primedesign.net ▪Website: www.primedesign.net

TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING

10

HRI3-E-FT33B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

DRIVE SHAFT SEALING

12.1

Apply Silicone Sealant

to Connecting Bar ends

12.2

CYLINDER ADJUSTMENT

Adjust the Cylinder Flow

Control Screw to allow

approximately 3 seconds

time for the ladder to glide

down when operating the

loaded Ladder Rack.

13

Refer to the Quick

Start Guide for Z

Post positioning.

11.3

11.4

Torque to

90 in-lbs

Safe Fleet Prime Design HRI3-E-FT33B Bedienungsanleitung

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