SAMWAY FP120D Bedienungsanleitung
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SAFETY
For correct use the safe operation
1
CONTENTS OF MANUAL
SPECIFICATIONS & INSTALLATION INSTRUCTION
For correct installation
2
OPERATION
Procedure for operation, and adjustments
3
MAINTENANCE and TROUBLESHOOTING
Inspection and maintenance, and troubleshooting
4
TECHNICAL MANUAL
Technical support, circuit diagram and assembly
5
CE Instruction Manual
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We declare under our sole responsibility that this product is in conformity with the follower standards
or standardzation documents: EN60204-1: 1997, DIN ISO EN12100-1/ -2:2004, EN1050: 1996 and
EN294: 1992 according to the provisions of the regulation 98/37/EC,2006/95/EC,and 89/336/EEC.
Name and Signature
WAENING: FAILURE TO FOLLOW THESE RULES MAY
CAUSE RESULT IN SERIOUS PERAONAL INJURY
Date and Place
EC Declaration of Conformity
CE Instruction Manual
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The .................................. Hydraulic Crimping Machine is in the range of professional machinery for
crimping the joint and air, hydraulic and water hode, made by ................ During design & construction
of this machine in addition to local standards and some relative standards for the safely design.
DIN EN ISO
12100-1
2004 Safety of
machinery
Safety of machinery. Basic concepts,general
principles for design. Basic terminology,
methodology.
DIN EN ISO
12100-2
EN 414
2004
1992
Safety of
machinery
Safety
machinery
Safety of machinery. Basic concepts,general
principles for design. Technical principles
Rules for the drafting and preaentation of
safety standards.
EN 1050 1996 Safety of
machinery
Risk assessment.
EN 294 1992 Safety of
machinery
Safety distances to prevent danger zones
being reached by the upper limbs.
EN 982 1997 Safety of
machinery
Safety requirements for air power systems
and components - Hydraulic.
EN 60204-1 1997 Safety of
machinery
Electical equipment of machines. Part 1.
EN 60204-6-2 2005 Electromagentic Generic emission standed.
compatibility
EN 60204-6-4 2005 Electromagentic Generic emission standed.
compatibility
1.Safety Introduction
1.1. Foreword
CE Instruction Manual
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The - series are suitable for crimping the joint and air, Hydaulic and water hose. Be careful for
rigidity of the working material(s), don’t try capacity that extend the specification.
1) Supply voltage: 0.9 - 1.1 nominal supply voltage
2) Source frequency: 0.99 - 1.01 nominal frequency
3) Ambient temperature: 5°C - 40°C
4) Altitude: shall be at altitudes up to 1000m above mean sea level
5) Relative humidity: not exceed 50% at 40°C
6) Atmosphere: Free from excessive dust, acid fume, corrosive gases and salt.
7) Avoid exposing to direct sunlight or heat rays which can change the environmental temp.
8) Avoid exposing to abnormal vibration.
9) Please add the Greasing oil timely.
If you have any question, please refer to our agency or company.
This machine was designed for certain applications only. We strongly recommend that this mache
NOT be modified and/or used for any application other than for which it was designed. If you have
any question relative to itsapplication DO NOT use the machine until you have had detail instruction
from your dealer.
Generally, this machine will be installed on the following conditions:
1.2. Using Restriction
CE Instruction Manual
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Person(s) who operate the machine must be trained, read and understood to use the safety
measures, and possess the ability to obey and execute the regulation stated in this manual.
Read instruction manual before operating the machine for your safety.
1.3. Safety Instruction
CE Instruction Manual
1.
A terminal for the connection of the external ground conductor is provided in the vicinity of
the associated phase conductor terminals with marked “PE”. It should make sure the “PE”
termainal being connection before power supply.
Ground all machines.
2.
Keep guards in place and in working order.
Keep guards in place and working area clean.
3.
All children and visitors should be kept at a safe distance from work area.
Keep children and visitors away.
5.
No loose clothing, neckties, rings bracelets, or other jewelry to get caught in moving parts.
Wear protective hair covering to contain long hair.
Wear proper apparel.
6.
Watch what you are doing. Do not operate mache when you are tired. Please stand in front
of machine for proper position operation.
Stay alert.
Please wear glove while operation, cleaning and repair.
7.
Access position:
8.
Don’t use machines in damp or wet locations, or expose them to rain.
Keep working area well lighted and ventilation.
Do not operate electrical machines near potentially explosive environment.
Don’t use in dangerous environment.
4.
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Please see the marked on the machine mean access position for maintenance. Do not
stand/acces otherno-marked area!
SHUT OFF the power, removed the products, and isolated energy before leaving the machine.
CE Instruction Manual
9.
Disposing wasted material and wasted lubricating oil shall obey the local regulation and be
deeply careful.
12.
Have your machine repaired by a qualified person.
10.
Repairs should only be carried out by qualified persons using original spare parts; otherwise this
may result in considerable danger to the user.
Check damaged parts.
11.
Before further use of the machine, a guard or other part that is damaged should be carefully
checked to determine what it will operate properly and perform its intended function. Being
check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and
any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
Fire extinguisher.
13.
Use recommended ancillary equipment.
14.
The workshop of user shall be with the fire extinguisher or other devices according to the local
safaty regulations and be deeply careful.
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If ancillary equipment is removed the original guards or safety devices shall be replaced. The
connection of ancillary equipment including any necessary modification of the guarding of t he
machine shall not afford unprotected access to danger areas of the machine. And our authorized
agency are responsible for a future connection of the machine with ancillary equipment only if we
ourselves have designed such connection.
CE Instruction Manual
Setting the machine
15.
Use special equipment e.g. gauges for setting the tool when machine standstill. The setting of
machine can be carried out by the qualified person only.
The setting of machine can be carried out only when the power is disconnected from
the power source.
Reduce the risk of unintentional starting.
16.
Make sure switches of control panel are OFF position before operating main disconnector. Never
leave machine running unattended. Turn power off from the main disconnector. Don’t leave
machine until it comes to a complete stop.
Make sure machine is disconnected from power supply:
17.
Shut down the machine before inspction, maintenance and adjustment. Make sure that all people
are away from the revolving or moving parts before testing the mache.
Make sure hand-held disconnecting device is OFF position and locked with key.
Reaction with emergency situation:
18.
The extruder is provided one emergency button. It is self-latching push-button on the control
panel. The emergency button is colored red and yellow background.
After emergency stop, follow the normal stop procedure and to obviate the hazard soon. Please
see the circuit diagram to connect emergency stop circuit with other ancillary equipment by
qualified engineer.
Electrical equipment
19.
Keep electrical equipment in a good and safe performance is necessary.
1) Have to connect to earth.
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2) Electical equipment shall withstand the effects of transportation and storage temperature within a
range of -25°C to 55°C and for short peridos not exceeding 24 hours at up to +70°C .
CE Instruction Manual
Particular safety rule for stroage condition of machine:
20.
1) If the machine is not be operated for a long period of time it shall be stored with the
appropriate protection for the ingress of dust or the other substance in a suitable environment
and place.
2) During storage, any kind of power should be disconnected, and clean the machine.
21. Never open the protective cover or door while the machine is running. Never attempt to change
the settings of all protective devices without consulting ............................................................
When the machine is out of order while running, shut it down and turn to serviceman for help as
soon as possible.
The noise level of this machine is testing on continuous running.
22.
1) Airborne noise emission by the -series are established on the basis of measurements made
on the machinery.
2) The workstation for the measurement of enission sound pressure level is defined according
to European Standard ISO3746.
3) A weighted sound pressure level measuring under load is less than 80.0 dB (A).
23. Ancillary equipment, the presence of which prevents access to a danger area of the machine
and which can be removed without the use of a tool, shall be interlocked with the machine
control circuit in the same way as the movable guard for the area concerned.
24. If machine intend to be used together with ancillary equipment it shall be so designed that the
machine can only be operated if the ancillary equipment is connected in accordance with the
above listed requirements.
25. Before cleaning and maintenance operations shall be carried out only when the machine is
stationary.
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CE Instruction Manual
26. The training of the user/operator should be carried out by our authorized agent or service
engineer in an oral/practical in site of the ordered blown film line, including protective device
explanation, mechanism, personal protective equipment, operation/use.
*Any other maintenance is welcome to be contacted manufacturer or our distributor.
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CE Instruction Manual
1.4 Danger zones and warning labels
(1) (2)
(3) (4)
1) Do not put your hands inside the dies while the motor is running !
2) When swaging a fitting , hold the hose far enough to avoid swaging your hand !
3) High voltage. The electric box is to be opened only by a professional electrician !
4) When changing dies with the quick change tool, hold the handle as shown in the figures above.
Make sure your hand will not get between the gaps of crimping finger.
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1
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