Schaller Automation VISATRON Bedienungsanleitung

Version 2.4, 02/2008

VISATRON

Remote Indicator I

for

VN/87plus OMD

VN/93 OMD

Operation Manual

Part-No. 10 967

Part-No.

965

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280

Industrielle Automationstechnik GmbH & Co. KG Tel [+49(0)6842508] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de

Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 2 of 17

About this Manual

This operation manual (Part-No. 10 965) was designed to answer your questions concerning the

handling, operation and maintenance of the Remote Indicator I. It contains no details about

repairs.

Should you encounter any interruptions or breakdowns during operation, please contact

SCHALLER AUTOMATION Industrielle Automationstechnik GmbH & Co. KG. You can expect a

safe and reliable operation of the Remote Indicator II only when the device is operated in

accordance with this operation manual.

Please note the following rules:

•This operation manual is valid only for the connection of the Remote Indicator I to OMD

VISATRON devices series VN93, and VN87plus.

•Please acquaint yourself with the operation manual.

•Read the operation manual carefully and take into account the advice given.

•Use the Remote Indicator I only for the purpose described in the operation manual.

•Incorrect maintenance and handling errors may cause failures and accidents!

•The Remote Indicator II may be used by authorised specialised staff only.

•This operation manual must be available at the place of installation at all times.

The manufacturer does not accept any guarantees resulting from improper handling or

insufficient maintenance and service.

SCHALLER AUTOMATION Industrielle Automationstechnik GmbH & Co. KG precludes all

guarantees for the case that incorrect device combinations are operated with devices not

certified to be compatible or not admitted by the manufacturer.

Conditions of Sale

The standard conditions of sale of SCHALLER AUTOMATION (current version) shall apply to all

sales of VISATRON and connected products to any of our customers.

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280

Industrielle Automationstechnik GmbH & Co. KG Tel [+49(0)6842508] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de

Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 3 of 17

Safety instructions

The Remote Indicator II is manufactured according to the high quality standard of SCHALLER

AUTOMATION and passes the stringent factory tests. In order to keep the device in a smooth

and problem free operation, the user has to take note of the safety hints and warnings. In the

instruction manual and at the device they are marked with the following symbol.

Used symbols

CAUTION! Do not ignore the warnings. The safety of persons can be

imperilled or the device can be damaged.

WARNING! The marked text contains important information.

The marked text contains only a hint for faster processing.

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280

Industrielle Automationstechnik GmbH & Co. KG Tel [+49(0)6842508] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de

Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 4 of 17

Declaration of Conformity

EMC-Directive : 89 / 336 / EEC

We, the manufacturer

SCHALLER AUTOMATION

Industrielle Automationstechnik GmbH & Co. KG

Industriering 14

D-66440 Blieskastel

Tel.: 06842 / 508-0

Fax: 06842 / 508-260

declare on our own responsibility, that the product:

Kind of equipment: Monitoring Device

Type-designation: VISATRON Remote Indicator I

Part-No.: 10 965

is in compliance with following norms :

EN 61000-4-2

EN 61000-4-3

EN 61000-4-4

EN 61000-4-5

EN 61000-4-6

CISPR 16-1

CISPR 16-2

D-66440 Blieskastel, 2007, the 22th of Jan.................................................

Schaller jun.

President

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280

Industrielle Automationstechnik GmbH & Co. KG Tel [+49(0)6842508] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de

Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 5 of 17

Table of Contents

1Introduction and functional overview ....................................6

2Installation instructions...........................................................7

2.1 Mechanical installation........................................................................................7

2.2 Electrical installation...........................................................................................8

3Functional description...........................................................12

4Maintenance procedures.......................................................14

5Accessories............................................................................14

6Technical data........................................................................15

7Service Addresses.................................................................16

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280

Industrielle Automationstechnik GmbH & Co. KG Tel [+49(0)6842508] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de

Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 6 of 17

1 Introduction and functional overview

In combination with the Oil Mist Detection devices VISATRON the newly developed Remote

Indicator II from SCHALLER AUTOMATION enables a user-friendly monitoring of the Schaller

safety system at large Diesel engines.

The system allows the safe remote monitoring of the oil mist concentration from outside the

engine room e.g. from the engine control room. It's also possible to reset 'Oil-Mist-Alams'.

The device can be connected to VISATRON devices of series VN93 and VN87plus. It is possible

to monitor the relative opacity and the state of one OMD device similar to the OMD display. The

connection to the VN93 and VN87plus units is realized by a RS485 two-wire bus.

Figure 01:Remote Indicator II

SCHALLER AUTOMATION developed this device to meet the IACS UR M10.11 of which are be

valid since January 2006.

Thus, the Remote Indicator I is a further contribution to secure shipping traffic. Our goal is to

avert lasting damage to real assets, the environment and individuals.

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280

Industrielle Automationstechnik GmbH & Co. KG Tel [+49(0)6842508] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de

Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 7 of 17

2 Installation instructions

2.1 Mechanical installation

slot size IEC 6554, 92+0.8 mm x 45+0.6 mm

•Step 1: prepare the slot as specified

•Step 2: put the device into the slot

•Step 3: clip the fixing screws

•Step 4: fix the device by turning the screws

Figure 02: Mounting the fixing screws

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280

Industrielle Automationstechnik GmbH & Co. KG Tel [+49(0)6842508] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de

Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 8 of 17

2.2 Electrical installation

The electrical installation consists of following steps:

•Step 1: Installation of the Terminator and the grommet on the OMD device,

•Step 2: Adjust bus-address '01' at the OMD-device (see VN93-manual),

•Step 3: Connection of the VISATRON devices with the Remote Indicator II,

•Step 4: Switch-on the VISATRON OMD-device,

•Step 5: Connection of the power supply to the Remote Indicator II device.

Figure 03: Terminator and cable entry on the bottom side of the VISATRON devices

It is necessary to terminate the data link on both sides of the cable. In the Remote Indicator I a

terminating resistor is already integrated. The terminator for the VN93 or VN87plus unit is scope

of supply of the Remote Indicator II package as well as the grommet for the cable entry.

Figure 04: Terminator

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280

Industrielle Automationstechnik GmbH & Co. KG Tel [+49(0)6842508] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de

Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 9 of 17

All electrical connections of the Remote Indicator II are available at the rear connector of the

type Phoenix Contact MC 1,5/8-GF-3,81 and the plug FK-MCP 1,5/8-STF-3,81 (see figure 05).

Figure 05: Connector on the rear side of the Remote Indicator I

The following tables show the pin assignment of the Remote Indicator I connector (see also the

VISATRON VN93 and VN87plus manual).

Remote Indicator II

VN93 or VN87plus Oil Mist Detector

Name Pin-No. Connected to

RS485 A 1 pin 13 of VN93 and VN87plus

RS485 B 2 pin 11 of VN93 and VN87plus

RS485 GND 3

Earth 4

Earth 5

Earth 6 earth and data cable shield

Power supply GND 7 0 Volts

Power supply 24Volts 8 + 24Volts DC

Table 01: Pin assignment and connection to VN93 or VN87plus

The used data cable must be twisted pair and shielded. The total bus length is limited to 400 m.

The grommet (see figure 03) at the VISATRON device is designed for cable diameter between

7,5 and 10,0 mm.

We recommend LAPPKABEL UNITRONIC-FD CP (TP) plus UL-CSA, AWG20.

The shield must be connected directly at the grommet!

SCHALLER AUTOMATION D – 66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280

Industrielle Automationstechnik GmbH & Co. KG Tel [+49(0)6842508] [ ]– 0 / Fax [ ]-260 / eMail: [email protected] / www.schaller.de

Operation Manual Remote Indicator I, Ver.2.4, 20.02.2008 Page 10 of 17

Schematic Connection Diagram

VN93 or VN87plus

Remote Indicator I

RS485 2-wire-bus

ine control s

stem

engine control room

ready and alarm signals

engine room

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