SCHUNK NSL3 turn 450-3 Gebrauchsanweisung

Translation of the assembly and operating manual

VERO-S Clamping Station

NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z

Assembly and Operating Manual

Superior Clamping and Gripping

Imprint

02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 1343369

Version: 02.00 |17/06/2021|en

Dear Customer,

thank you for trusting our products and our family-owned company, the leading

technology supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

Ask us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

schunk.com

Customer Management

Tel. +49–7572-7614-1300

Fax +49-7572-7614-1039

customercentermenge[email protected]k.com

Please read the operating manual in full and keep it close to the product.

Table of contents

02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en

Table of contents

General .................................................................................................................... 5

1.1

About this manual .................................................................................................... 5

1.1.1

Presentation of Warning Labels.................................................................... 5

1.1.2

Applicable documents................................................................................... 6

1.1.3

Sizes............................................................................................................... 6

1.2

Warranty................................................................................................................... 6

1.3

Components of a clamping station .......................................................................... 7

1.4

Scope of delivery ...................................................................................................... 8

1.5

Accessories ............................................................................................................... 9

Basic safety notes ................................................................................................... 10

2.1

Intended use........................................................................................................... 10

2.2

Not intended use .................................................................................................... 10

2.3

Constructional changes .......................................................................................... 11

2.4

Spare parts.............................................................................................................. 11

2.5

Environmental and operating conditions............................................................... 11

2.6

Personnel qualification........................................................................................... 11

2.7

Personal protective equipment.............................................................................. 12

2.8

Notes on safe operation......................................................................................... 13

2.9

Transport ................................................................................................................ 13

2.10

Malfunctions........................................................................................................... 13

2.11

Disposal................................................................................................................... 14

2.12

Fundamental dangers............................................................................................. 14

2.12.1

Holding force and screw strength............................................................... 15

2.12.2

Protection during handling and assembly .................................................. 15

2.12.3

Protection during commissioning and operation ....................................... 15

2.12.4

Protection against dangerous movements................................................. 16

2.12.5

Notes on particular risks ............................................................................. 17

Technical data ......................................................................................................... 21

Assembly................................................................................................................. 22

4.1

General assembly notes ......................................................................................... 22

4.2

Mounting and alignment of the clamping station ................................................. 23

4.3

Connections of the clamping station ..................................................................... 24

4.3.1

Unlocking connection.................................................................................. 25

4.3.2

Turbo connection ........................................................................................ 25

4.3.3

Visual pressure indicator for turbo monitoring.......................................... 26

4.4

Description and functions of the clamping points ................................................. 26

Table of contents

02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en

4.4.1

NSL3 turn..................................................................................................... 27

4.4.2

NSL3 turn-Z.................................................................................................. 30

4.5

Clamping pins SPA 40, SPB 40, SPC 40 ................................................................... 33

4.5.1

Information to clamping pin SPG 40 ........................................................... 34

4.5.2

Use and arrangement of the different clamping pin types ........................ 34

4.6

Centering ring for clamping pallets ........................................................................ 37

4.7

Clamping pallet setup............................................................................................. 38

Function .................................................................................................................. 40

5.1

Functioning principle of the flexible centering cone ............................................. 40

Maintenance and care ............................................................................................. 42

6.1

Disassembly and assembly ..................................................................................... 42

6.2

Removal and installation of the centering cone .................................................... 43

6.3

Function Test .......................................................................................................... 44

6.4

Leak test.................................................................................................................. 44

Trouble shooting ..................................................................................................... 46

Seal kit and part lists ............................................................................................... 47

8.1

Seal kit lists ............................................................................................................. 47

8.2

Part lists .................................................................................................................. 48

8.3

Accessories for clamping pallets ............................................................................ 50

8.4

Upgrade to NSL3 turn-Z.......................................................................................... 50

Assembly drawing ................................................................................................... 51

Translation of the original declaration of incorporation........................................... 52

Annex to Declaration of Incorporation..................................................................... 53

General

02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en

General

About this manual

This manual contains important information for a safe and

appropriate use of the product.

This manual is an integral part of the product and must be kept

accessible for the personnel at all times.

Before starting work, the personnel must have read and

understood this operating manual. Prerequisite for safe working is

the observance of all safety instructions in this manual.

Illustrations in this manual are provided for basic understanding

and may differ from the actual product design.

In addition to these instructions, the documents listed under

(1.1.2, Page 6) are applicable.

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

CAUTION

Material damage!

Information about avoiding material damage.

1.1

1.1.1

General

02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en

Applicable documents

•General terms of business*

•Catalog data sheets of standard products used *

•Assembly and Operating Manual for VERO-S quick-change

pallet system NSE3, NSE-T3

•Assembly and Operating Manual for manual lathe chuck used *

The documents marked with an asterisk (*) can be downloaded on

our homepage schunk.com

Sizes

This operating manual applies to the following sizes:

•NSL3 turn 450-3, NSL3 turn 450-3-Z

•NSL3 turn 570-5, NSL3 turn 570-5-Z

Warranty

The warranty period is 12 months after delivery date from factory

or 500 000 cycles*, if it is used as intended, under the following

conditions:

•Observe the applicable documents,

(1.1.2, Page 6)

•Observe the ambient conditions and operating conditions,

(2.5, Page 11)

•Observance of the specified care and maintenance instructions

(6, Page 42)

Parts touching the workpiece and wear parts are not included in

the warranty.

* A cycle consists of a complete clamping process ("Open" and

"Close").

1.1.2

1.1.3

1.2

General

02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en

Components of a clamping station

Locking screw

Base plate

Nut for T-slot

Flexible centering taper

centering element (for Z

version)

Guide pin for table groove

Mounting screws for star

groove tables in pitch

circle (8 x 45°)

Fitting bore for centering

Name plate

Quick-change pallet

modules

Pressure indicator for

turbo monitoring

Fastening holes for

transport lugs

Air connections

1.3

General

02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en

Scope of delivery

The clamping system is supplied as ordered

•Clamping station

–NSL3 turn 450-3

–1 cover to protect the central bore (fitted).

–Accessory pack

1 centering pin Ø 50 mm (tolerance class g6),

2 guide pins for groove 14,

8 screws DIN ISO 4762 M12 x 45 mm,

8 nuts for T-slot DIN 508 M12 x 14,

1 locking coupling G1/8"

–NSL3 turn 570-5

–1 cover to protect the central bore (fitted).

–Accessory pack

1 centering pin Ø 50 mm (tolerance class g6),

2 guide pins for groove 14,

12 screws DIN ISO 4762 M12 x 50 mm,

12 nuts for T-slot DIN 508 M12 x 14,

1 locking coupling G1/8",

4 eye bolts M12 DIN 580,

1 eye bolt M16 DIN 580

–NSL3 turn 450-3-Z

–1 flexible centering taper fitted in the turning center.

The flex cone corresponds to the clamping pallet with

centering sleeve.

–Accessory pack

1 centering pin Ø 50 mm (tolerance class g6),

2 guide pins for groove 14,

8 screws DIN ISO 4762 M12 x 45 mm,

8 nuts for T-slot DIN 508 M12 x 14,

1 locking coupling G1/8",

3 eye bolts M12 DIN 580

1.4

General

02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en

–NSL3 turn 570-5-Z

–1 flexible centering taper fitted in the turning center.

The flex cone corresponds to the clamping pallet with

centering sleeve.

–Accessory pack

1 centering pin Ø 50 mm (tolerance class g6),

2 guide pins for groove 14,

12 screws DIN ISO 4762 M12 x 50 mm,

12 nuts for T-slot DIN 508 M12 x 14,

1 locking coupling G1/8",

4 eye bolts M12 DIN 580,

1 eye bolt M16 DIN 580

•Assembly and Operating Manual

Accessories

(see catalog or data sheets when ordering separately)

•Clamping pallets with a centering sleeve configured for this

clamping station, type PAL turn 450-3-Z, PAL turn 570-5-Z

•Clamping pin types SPA, SPB, SPC

•Protection cover type SDE

•Flexible centering taper

•Centering sleeve suitable for flexible centering taper

•Suitable screw-joint components

•Suitable guide pins for alignment

•Manual lathe chuck

•Chuck jaws for manual lathe chuck

1.5

Basic safety notes

02.00|NSL3 turn 450-3, 450-3-Z, 570-5, 570-5-Z |en

Basic safety notes

Intended use

This product is suitable for the clamping of clamping pallets,

manual chucks on clamping pallets, clamping devices or

workpieces.

The product is designed for operation in dynamic working

conditions for turning and milling machining on combined

milling/turning centers. It has been balanced and designed for the

speeds specified.

•The use and commissioning of a manual chuck on the clamping

station requires the approval of SCHUNK.

•When using lathe chucks on the clamping station, the

maximum permissible sizes for the chucks must be observed.

–Clamping stations with at least three clamping points are

designed for use with manual chucks up to size Ø 315.

–Clamping stations with at least five clamping points are

designed for use with manual chucks up to size Ø 630.

•The product may only be used within the scope of its technical

data, (3, Page 21).

•The product is intended for industrial and industry-oriented

use.

•Appropriate use of the product includes compliance with all

instructions in this manual.

Not intended use

The product is not being used as intended if, for example:

•It is used as a pressing tool, a toolholder, a load-handling device

or as lifting equipment.

•It is used in working environments that are not permissible.

•People work on machines or technical equipment that do not

comply with the EC Machinery Directive 2006/42/EC,

disregarding the applicable safety regulations.

•The technical data specified by the manufacturer are exceeded

during usage.

2.1

2.2

Dieses Handbuch passt für folgende Modelle

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