SCHUNK VERO-S NSE mini 90-25 Gebrauchsanweisung

Original Betriebsanleitung

VERO-S quick-change pallet system

NSE mini 90-25, NSE mini 90-25-V10

Assembly and Operating Manual

Superior Clamping and Gripping

Imprint

04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved. Any reproduction, processing, distribution (making available to third parties),

translation or other usage - even excerpts - of the manual is especially prohibited and

requires our written approval.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 1411420

Version: 04.00 |08/10/2020| en

Dear Customer,

thank you for trusting our products and our family-owned company, the leading

technology supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

Ask us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

schunk.com

Customer Management

Tel. +49–7572-7614-1300

Fax +49-7572-7614-1039

customercentermenge[email protected]k.com

Please read the operating manual in full and keep it close to the product.

Table of contents

04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en

Table of contents

General .................................................................................................................... 5

1.1

About this manual .................................................................................................... 5

1.1.1

Presentation of Warning Labels.................................................................... 5

1.1.2

Applicable documents................................................................................... 6

1.1.3

Sizes............................................................................................................... 6

1.2

Warranty................................................................................................................... 6

1.3

Scope of delivery ...................................................................................................... 7

1.4

Accessories ............................................................................................................... 7

Basic safety notes .................................................................................................... 8

2.1

Intended use............................................................................................................. 8

2.2

Not intended use...................................................................................................... 8

2.3

Constructional changes ............................................................................................ 9

2.4

Spare parts................................................................................................................ 9

2.5

Environmental and operating conditions................................................................. 9

2.6

Personnel qualification........................................................................................... 10

2.7

Personal protective equipment.............................................................................. 11

2.8

Notes on safe operation......................................................................................... 11

2.9

Transport ................................................................................................................ 12

2.10

Malfunctions........................................................................................................... 12

2.11

Disposal................................................................................................................... 12

2.12

Fundamental dangers............................................................................................. 13

2.12.1

Protection during handling and assembly .................................................. 13

2.12.2

Protection during commissioning and operation ....................................... 14

2.12.3

Protection against dangerous movements................................................. 14

2.12.4

Notes on particular risks ............................................................................. 15

Technical data ......................................................................................................... 17

Assembly................................................................................................................. 18

4.1

Pre-assembly .......................................................................................................... 18

4.2

Installing and connecting ....................................................................................... 18

4.3

Fastening and connection ...................................................................................... 19

4.3.1

NSE-HT mini 88-20 ...................................................................................... 21

4.3.2

NSE-HT mini 88-20-V10............................................................................... 22

4.4

SPA 20 mini, SPB 20 mini, SPC 20 mini clamping bolts .......................................... 24

4.5

Screw tightening torques ....................................................................................... 27

4.6

Pneumatic circuit diagram NSE-HT mini 88-20, NSE-HT mini 88-20-V10 .............. 28

Operation................................................................................................................ 29

Table of contents

04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en

Maintenance and care ............................................................................................. 31

6.1

Leak test.................................................................................................................. 32

Disassembly ............................................................................................................ 34

Troubleshooting ...................................................................................................... 35

8.1

The clamping area does not unlock ....................................................................... 35

8.2

The clamping area does not unlock properly......................................................... 35

8.3

The quick-change pallet system no longer opens quietly...................................... 35

Parts lists................................................................................................................. 36

9.1

NSE-HT mini 88-20 (ID 1419192)............................................................................ 36

9.2

NSE-HT mini 88-20-V10 (ID 1419193) .................................................................... 36

Assembly Drawings ................................................................................................. 38

10.1

NSE-HT mini 88-20.................................................................................................. 38

10.2

NSE-HT mini 88-20-V10 .......................................................................................... 39

Translation of original declaration of incorporation ................................................. 40

Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B ..... 41

General

04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en

General

About this manual

This manual contains important information for a safe and

appropriate use of the product.

This manual is an integral part of the product and must be kept

accessible for the personnel at all times.

Before starting work, the personnel must have read and

understood this operating manual. Prerequisite for safe working is

the observance of all safety instructions in this manual.

Illustrations in this manual are provided for basic understanding

and may differ from the actual product design.

In addition to these instructions, the documents listed under

(1.1.2, Page 6) are applicable.

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

CAUTION

Material damage!

Information about avoiding material damage.

1.1

1.1.1

General

04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en

Applicable documents

•General terms of business *

•Technical data sheet for optional attachments *

The documents marked with an asterisk (*) can be downloaded on

our homepage schunk.com

Sizes

This manual applies to the following variants:

Quick-Change Pallet System

•NSE-HT mini 88-20

•NSE-HT mini 88-20-V10

Warranty

The warranty is valid for 24 months from the delivery date to the

production facility or:

•500,000 cycles* at operating temperatures ≤ +60°C without

contact with metal powders (AM powder)

•250,000 cycles* at operating temperatures > +60°C without

contact with metal powders (AM powder)

•150,000 cycles* at operating temperatures ≤ +60°C with

contact with metal powders (AM powder)

•10,000 cycles* at operating temperatures > +60°C with contact

with metal powders (AM powder)

For appropriate use under the following conditions:

•Observance of the applicable documents(1.1.2, Page 6)

•Observance of the ambient conditions and operating conditions

(2.5, Page 9)

•Observance of the specified care and maintenance instructions

(6, Page 31)

Parts touching the workpiece and wearing parts are not part of the

warranty.

* One cycle comprises one complete clamping procedure ("1x

opening" and "1x closing").

1.1.2

1.1.3

1.2

General

04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en

Scope of delivery

The scope of delivery includes

•Quick-change pallet system in the variant ordered

•Accessory kit NSE-HT mini 88-20:

2 O-rings Ø3 x 1.5

6 cover plugs

6 mounting screws M4 x 20

•Accessory kit NSE-HT mini 88-20-V10:

2 O-rings Ø3 x 1.5

6 cover plugs

4 mounting screws M4 x 20

1 mounting screw M4 x 16

1 fitting screw M4

Accessories

(see catalog or home page when ordering separately)

•Clamping pin

–SPA mini 20 (ID: 0435610)

–SPB mini 20 (ID: 0435620)

–SPC mini 20 (ID: 0435630)

•Protection cover

–SDE mini 20 (ID: 0435660)

•Indexing pin

–IXB V10 mini (ID: 40103773)

–IXB-HT V10 mini (ID: 1393001)

•Cover plugs for mounting screws

–ADK-HT M4-SW3 PTFE (ID: 1419146)

1.3

1.4

Basic safety notes

04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en

Basic safety notes

Intended use

This product is intended solely for the positioning and clamping of

clamping pallets, devices, substrate plates or workpieces on

machine tools, additive manufacturing machines that work

according to the SLM method, or other suitable technical devices.

•The product may only be used in combination with original

SCHUNK clamping pins.

•The product may only be used within the scope of its technical

data, (3, Page 17).

•The product is intended for industrial and industry-oriented

use.

•Appropriate use of the product includes compliance with all

instructions in this operating manual.

Not intended use

The product is not being used as intended if, for example, there is:

•Use as a punching tool

•Use as a toolholder

•Use as a load handling device or lifting equipment

•Use outside the permissible technical data

•Non-compliance with the operating manual

•Use of damaged screws

•Operation of the quick-change pallet system with modifications

not approved by the manufacturer

•Use for turning applications above 100 RPM without consulting

SCHUNK

•Use of clamping pins from a manufacturer other than SCHUNK

2.1

2.2

Basic safety notes

04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en

Constructional changes

Implementation of structural changes

By conversions, changes, and reworking, e.g. additional threads,

holes, or safety devices can impair the functioning or safety of the

product or damage it.

•Structural changes should only be made with the written

approval of SCHUNK.

Spare parts

Use of unauthorized spare parts

Using unauthorized spare parts can endanger personnel and

damage the product or cause it to malfunction.

•Use only original spare parts or spares authorized by SCHUNK.

Environmental and operating conditions

Required ambient conditions and operating conditions

Incorrect ambient and operating conditions can make the product

unsafe, leading to the risk of serious injuries, considerable material

damage and/or a significant reduction to the product's life span.

•Make sure that the product is used only in the context of its

defined application parameters, (3, Page 17).

•Make sure that the product is a sufficient size for the

application.

•Make sure that the contact surfaces of the interface are always

clean.

•Make absolutely sure that no chips or larger quantities of metal

powder of any kind can enter the interface and that the

interface does not fill with cooling emulsion, which is

particularly possible with vertical alignment of the clamping pin

axis. The best way to ensure that neither of these incidents

occur is to use the protection covers SDE mini 20 (ID: 0435660).

For use at temperatures above +60°C, the O-ring on the SDE

mini must be removed. If the interface should fill with cooling

emulsion, initiate the unlocking process and dry out the

interface in actuated state.

•Only use high-quality cooling emulsions with anti-corrosive

additives during processing.

2.3

2.4

2.5

Basic safety notes

04.00|1411420_NSE mini 90-25, NSE mini 90-25-V10 |en

CAUTION

Note

At high ambient temperatures a tempering effect may occur,

which leads to a golden yellow surface. This is completely normal

and does not limit the function in any way.

Personnel qualification

Inadequate qualifications of the personnel

If the personnel working with the product is not sufficiently

qualified, the result may be serious injuries and significant

property damage.

•All work may only be performed by qualified personnel.

•Before working with the product, the personnel must have read

and understood the complete assembly and operating manual.

•Observe the national safety regulations and rules and general

safety instructions.

The following personal qualifications are necessary for the various

activities related to the product:

Due to its technical training, knowledge and experience, qualified

personnel is able to perform the delegated tasks, recognize and

avoid possible dangers and knows the relevant standards and

regulations.

Instructed persons were instructed by the operator about the

delegated tasks and possible dangers due to improper behaviour.

Due to its technical training, knowledge and experience, service

personnel of the manufacturer is able to perform the delegated

tasks and to recognize and avoid possible dangers.

2.6

Qualified personnel

Instructed person

Service personnel of

the manufacturer

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