SCHUNK VERO-S NSP 140 Gebrauchsanweisung

Translation of the assembly and operating manual

VERO-S Quick-Change Pallet System

NSP 140, NSP-S 140

Assembly and operating manual

Superior Clamping and Gripping

Imprint

03.00|1400904 NSP 140, NSP-S 140 |en

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved. Any reproduction, processing, distribution (making available to third parties),

translation or other usage - even excerpts - of the manual is especially prohibited and

requires our written approval.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 1400904

Version: 03.00 |24.07.2020|en

Dear Customer,

thank you for trusting our products and our family-owned company, the leading

technology supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

Ask us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

schunk.com

Table of contents

03.00|1400904 NSP 140, NSP-S 140 |en

Table of contents

About this manual.................................................................................................... 5

1.1

Presentation of Warning Labels ............................................................................... 5

1.2

Applicable documents .............................................................................................. 6

Basic safety notes..................................................................................................... 7

2.1

Intended use............................................................................................................. 7

2.2

Not intended use ...................................................................................................... 7

2.3

Notes on particular risks........................................................................................... 8

2.4

Product safety......................................................................................................... 10

2.4.1

Holding force and screw strength............................................................... 10

2.4.2

Constructional changes, attachments, or modifications............................ 10

2.5

Personnel qualification........................................................................................... 11

2.6

Organizational measures........................................................................................ 11

2.7

Personal protective equipment.............................................................................. 12

Warranty................................................................................................................. 13

Scope of delivery ..................................................................................................... 13

4.1

Accessories ............................................................................................................. 13

Technical data ......................................................................................................... 14

Assembly................................................................................................................. 16

6.1

General assembly notes ......................................................................................... 17

6.2

Fastening and connection ...................................................................................... 19

6.3

Clamping rings SRA, SRB, SRC................................................................................. 23

Operation................................................................................................................ 26

Function .................................................................................................................. 27

8.1

Clamping function .................................................................................................. 27

8.2

Lifting and centering function ................................................................................ 28

8.3

Dynamic pressure monitoring and blow-out function for cleaning the flat surface

................................................................................................................................ 29

8.4

Dynamic pressure monitoring at the clamping slides............................................ 30

8.5

Electrical cylinder piston stroke monitoring .......................................................... 30

8.6

Pneumatic and hydraulic circuit diagram............................................................... 33

Maintenance and care ............................................................................................. 35

Trouble shooting ..................................................................................................... 37

Parts lists................................................................................................................. 38

11.1

Parts lists................................................................................................................. 38

Table of contents

03.00|1400904 NSP 140, NSP-S 140 |en

Assembly drawing ................................................................................................... 43

12.1

NSP 140................................................................................................................... 43

12.2

NSP-S 140................................................................................................................ 44

Translation of the original declaration of incorporation........................................... 45

Annex to Declaration of Incorporation..................................................................... 46

About this manual

03.00|1400904 NSP 140, NSP-S 140 |en

About this manual

This manual contains important information for a safe and

appropriate use of the product.

This manual is an integral part of the product and must be kept

accessible for the personnel at all times.

Before starting work, the personnel must have read and

understood this operating manual. Prerequisite for safe working is

the observance of all safety instructions in this manual.

Illustrations in this manual are provided for basic understanding

and may differ from the actual product design.

In addition to these instructions, the documents listed under

(1.2, Page 6) are applicable.

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

CAUTION

Material damage!

Information about avoiding material damage.

1.1

About this manual

03.00|1400904 NSP 140, NSP-S 140 |en

Applicable documents

•General terms of business *

•Catalog data sheet of the purchased product *

The documents marked with an asterisk (*) can be downloaded on

our homepage schunk.com

1.2

Basic safety notes

03.00|1400904 NSP 140, NSP-S 140 |en

Basic safety notes

Improper handling, assembly and maintenance of this product may

result in risk to persons and equipment if this manual is not

observed.

Report any damage and defects immediately and repair without

delay to keep the extent of the damage to a minimum and avoid

compromising the safety of the product.

Only original SCHUNK spare parts may be used.

Intended use

This product is intended solely for positioning and clamping

workpieces or clamping pallets on machine tools or other suitable

technical devices.

•The product may only be used within the scope of its technical

data, (5, Page 15).

•The product is intended for industrial and industry-oriented

use.

•Appropriate use of the product includes compliance with all

instructions in this manual.

Not intended use

The product is not being used as intended if, for example:

•It is used as a pressing tool, a toolholder, a load-handling device

or as lifting equipment.

•It is used for turning applications over 100 rpm without

consulting SCHUNK.

•It is used in working environments that are not permissible.

•People work on machines or technical equipment that do not

comply with the EC Machinery Directive 2006/42/EC,

disregarding the applicable safety regulations.

•The technical data specified by the manufacturer are exceeded

during usage.

2.1

2.2

Basic safety notes

03.00|1400904 NSP 140, NSP-S 140 |en

Notes on particular risks

This product may pose a danger to persons and property if, for

example:

•it is not used as intended;

•it is not installed or maintained properly;

•the safety and installation instructions, local applicable safety

and accident prevention regulations or the EC Machinery

Directive are not observed.

WARNING

Risk of injury due to falling parts when setting up, dismantling,

and transporting the quick-change pallet system.

Parts that have not been properly secured can come loose and

fall down.

•Use suitable lifting equipment and means of transport.

•When transporting, stay clear of the danger zone.

•Wear personal protective equipment.

WARNING

Risk of injury to the operating personnel when transporting the

quick-change pallet system with the clamping ring axis in a

horizontal position, or during overhead application as a result of

the device or pallet falling down.

•Use a crane or a transport truck when transporting.

•During horizontal or overhead applications, the device or

pallet must be secured before loosening to prevent it from

falling.

WARNING

The system clamps using spring force. Risk of injury due to parts

automatically moving to their end positions following actuation

of an "emergency stop" or after switching off the power supply.

•Wait for the system to shut down completely.

•Do not reach into the clamping module.

2.3

Basic safety notes

03.00|1400904 NSP 140, NSP-S 140 |en

WARNING

Risk of injury due to falling device, pallet or workpiece if the

clamping rings are loosened erroneously or as a result of

negligence.

•During operation, erroneous or negligent loosening of the

clamping rings must be prevented using suitable

countermeasures (disconnecting the power supply after

locking, use of check valves or safety switches).

•The machines and equipment must fulfill the minimum

requirements of the EC Machinery Directive 2006/42/EC;

specifically, they must have effective technical measures to

protect against potential mechanical hazards.

•Wear personal protective equipment.

CAUTION

Risk of injury due to impurities (e.g. metal chips) in the exhaust

and air purge connections of the clamping station.

•The danger zone must be surrounded by a protective

enclosure during operation.

•Wear personal protective equipment (safety goggles).

CAUTION

There is a risk of limbs being crushed by moving parts during

manual loading and unloading and the clamping procedure.

•Do not reach into the clamping ring receptacle.

•Work with the smallest possible clamping and opening

strokes.

•Use loading devices.

•Wear protective gloves.

CAUTION

Danger due to pneumatic exhaust noises.

Noise pollution from the exhaust system and whistling pneumatic

equipment during the working process.

•Wear hearing protection.

Basic safety notes

03.00|1400904 NSP 140, NSP-S 140 |en

Product safety

•Disconnect the energy supply lines and ensure that there is no

residual energy in the system when performing assembly,

modification, maintenance, or adjustment work.

•Perform maintenance work, modifications, and attachments

outside the danger zone.

•During all work, secure the system against accidental start-up.

•Do not reach into the open mechanical parts of the clamping

ring holder.

•All assembly, modifications and disassembly must be

performed by trained personnel.

Maintenance instructions

The maintenance and servicing intervals must always be complied

with. The intervals indicated refer to a standard working

environment. Operating the gripper in an environment in which it

is subjected to abrasive dusts or corrosive and/or aggressive

vapours and/or liquids requires the prior consent of SCHUNK.

Safety during assembly and maintenance

During assembly, connection, setting, commissioning and testing,

it is important to eliminate the possibility of the fitter or any other

persons accidentally activating the system.

Refrain from all work that could threaten safety.

Holding force and screw strength

Only screws of strength class 12.9 may be used.

Only original SCHUNK clamping rings may be used.

If the clamping rings are to be used in customer-owned devices,

the customer must provide sufficiently dimensioned threaded

holes or a sufficiently thick mounting material.

Constructional changes, attachments, or modifications

Additional threads, bore holes or attachments which are not

supplied as accessories by SCHUNK may affect safety. They may

only be applied after obtaining the prior consent of SCHUNK.

2.4

2.4.1

2.4.2

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