SCHUNK VERO-S NSE plus 138 Bedienungsanleitung

Translation of original operating manual

VERO-S Quick-Change Pallet System

NSE-M plus 138

Assembly and Operating Manual

Superior Clamping and Gripping

Imprint

2 02|NSE-M plus 138 |en

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 02890254

Version: 02 |31/08/2021|en

Dear Customer,

thank you for trusting our products and our family-owned company, the leading

technology supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

Ask us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

schunk.com

Customer Management

Tel. +49–7572-7614-1300

Fax +49-7572-7614-1039

[email protected]

Please read the operating manual in full and keep it close to the product.

Table of contents

02|NSE-

M plus 138 |en

Table of contents

About this manual .................................................................................................... 4

1.1

Presentation of Warning Labels ............................................................................... 4

Basic safety notes..................................................................................................... 5

2.1

Intended use............................................................................................................. 5

2.2

Not intended use...................................................................................................... 5

2.3

Notes on particular risks........................................................................................... 6

2.4

Instructions for safe operation................................................................................. 7

2.4.1

Holding force and screw strength................................................................. 8

2.4.2

Constructional changes, attachments, or modifications.............................. 8

2.5

Personnel qualification............................................................................................. 8

2.6

Organizational measures.......................................................................................... 9

Warranty................................................................................................................. 10

Scope of delivery ..................................................................................................... 10

Technical data ......................................................................................................... 10

Assembly................................................................................................................. 11

6.1

General assembly notes ......................................................................................... 11

6.2

Mounting and actuation......................................................................................... 12

6.3

Clamping station (optional).................................................................................... 14

6.4

Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 ...................................................... 15

6.4.1

Information to clamping pin SPG 40 ........................................................... 17

Function .................................................................................................................. 18

7.1

Unlocking the clamping system.............................................................................. 18

7.2

Locking the clamping system ................................................................................. 18

Maintenance and care ............................................................................................. 20

Trouble shooting ..................................................................................................... 21

Part list.................................................................................................................... 21

Assembly drawing ................................................................................................... 22

About this manual

4 02|NSE-M plus 138 |en

About this manual

This instruction is an integral part of the product and contains

important information for a safe and proper assembly,

commissioning, operation, care and maintenance.

• Before using the product, read and note the instruction,

especially the chapter "Basic safety notes".

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

CAUTION

Material damage!

Information about avoiding material damage.

1.1

Basic safety notes

02|NSE-

M plus 138 |en

Basic safety notes

Risks to persons and property may arise from incorrect handling,

assembly and adjustment of this product if these instructions are

disregarded.

• Read the assembly and operating manual before assembling

and commissioning.

• Report any failures and damage immediately and repair

without delay to keep the extent of the damage to a minimum

and prevent compromising the safety of the product.

Only use original SCHUNK spare parts.

• Keep this manual available for the personnel at all times.

• If the product is passed on to a third party, these instructions

must also be passed on.

Intended use

This product is intended for positioning and clamping of clamping

pallets or workpieces. This product may only ever be employed

within the restrictions of its technical specifications. The

requirements of the applicable directives must be observed and

complied with.

The product is intended for industrial use.

Intended use also means that the user has read and understood

this operating manual in its entirety, especially the chapter “Basic

safety notes”.

Not intended use

A not intended use of the product is for example when used as:

Hoisting device, toolholder, compression mold or gripper.

The technical data are being exceeded during use.

2.1

2.2

Basic safety notes

6 02|NSE-M plus 138 |en

Notes on particular risks

• Perform maintenance work, modifications, and attachments

outside the danger zone.

• For all work, secure the system against accidental operation.

• Do not reach into the open mechanism of the clamping pin

holder.

• Only specialist personnel may perform assembly, modification

and disassembly work.

WARNING

Risk of injury to persons during transport and in case of

horizontally placed clamping pin axis due to falling down of the

fixture or pallet, or not allowed overhead application.

Overhead application is not allowed since the clamping area is

not secured by a spring.

Use a crane or a transport trolley during transport.

In case of horizontal application, secure the fixture or pallet

against falling down during loosening the clamping modules.

WARNING

Risk of injury to persons due to falling down of the fixture, pallet

or workpiece by erroneous or negligent loosening of the

clamping pins.

Erroneous or careless loosing of the clamping pin during

operation must be ruled out by removing the spanner wrench.

The danger zone must be surrounded by a protective enclosure

during operation.

2.3

Basic safety notes

02|NSE-

M plus 138 |en

WARNING

Risk of injury due to falling down of the fixture, pallet or

workpiece due to a insecure force connection at the clamping

area.

It is absolutely necessary to lock the clamping system with the

recommended torque to establish the force connection in the

clamping area.

The spanner wrench grip must not be extended in order to

actuate the drive.

CAUTION

During manual loading and unloading, risk of crushing of limbs

due to too large gaps between moving parts and during the

chucking operation.

Do not touch in the mounting area of the clamping pin.

Work with the smallest possible clamping and opening strokes.

Use loading aids.

Wear protective gloves.

Instructions for safe operation

The product may pose a danger to persons (risk of injury) and

property if, for example:

• it is used other than as intended;

• it is not installed or maintained properly;

• the safety and installation instructions, the safety and accident

prevention regulations valid at the usage site or the EC

Machinery Directive are not observed.

Maintenance instructions

The maintenance and servicing intervals must always be complied

with. The intervals indicated refer to a standard working

environment. Operating the gripper in an environment in which it

is subjected to abrasive dusts or corrosive and/or aggressive

vapours and/or liquids requires the prior consent of SCHUNK.

Safety during assembly and maintenance

During assembly, connection, setting, commissioning and testing,

it is important to eliminate the possibility of the fitter or any other

persons accidentally activating the system.

Refrain from all work that could threaten safety.

2.4

Basic safety notes

8 02|NSE-M plus 138 |en

Holding force and screw strength

The holding force of the System is essentially limited by the

strength of the screwed connections with which the clamping pin

is connected to the pallet or device. On this basis fastening

screws of the property class 12.9 are to be used only.

Only original SCHUNK Clamping-Pins are to be used.

When the clamping pin is used in the customer’s own assembly

device, the customer is to provide for a sufficiently dimensioned

tap and satisfactory strength of the fastening material.

Constructional changes, attachments, or modifications

Additional threads, bore holes or attachments which are not

supplied as accessories by SCHUNK may affect safety. They may

only be applied after obtaining the prior consent of SCHUNK.

Personnel qualification

The Quick Change Pallet System must only be installed, removed,

started up, operated and serviced by qualified specialist personnel

with the relevant safety training.

All persons charged with operating, maintaining and servicing this

Quick Change Pallet System must have access to the operating

manual, especially the chapter "Basic safety notes". We

recommend that the operator creates in-house safety operating

instructions.

Trainees may work on machines and technical equipment in which

a Quick Change Pallet System is installed provided that they are

supervised at all times by qualified specialist personnel.

.4.1

2.4.2

2.5

Basic safety notes

02|NSE-

M plus 138 |en

Organizational measures

Compliance with the Regulations

The business operator must guarantee that suitable measures in

organisation and instruction are taken to ensure that the

appropriate safety rules and regulations are complied with by the

persons entrusted with operation, maintenance and repair of the

Quick Change Pallet System.

Supervision of Conduct

The business operator is required, at least from time to time, to

check personnel’s conduct regarding awareness of safety and

hazards.

Hazard Notices

The business operator must ensure that the notes of safety and

hazards for the machine to which the Quick Change Pallet System

is mounted are observed and that the notice signs are clearly

legible.

Troubles

If troubles occur at the system which could affect safety or

production characteristics indicate that faults are in existence, the

machine (to which the system is mounted) must be stopped

immediately and stand still as long as required to locate and

eliminate the fault. Only allow specialists to remedy faults.

Spare parts

Only use original SCHUNK spare parts.

Environmental Protection Requirements

The current environmental protection requirements must be

observed during all maintenance and repair work.

2.6

Technical data

10 02|NSE-M plus 138 |en

Warranty

If the product is used as intended, the warranty is valid for 24

months from the ex-works delivery date under the following

conditions:

• Observe the applicable documents

• Observe the ambient conditions and operating conditions

• Observe the maximum number of clamping cycles

• Observance of the specified care and maintenance instructions

Parts touching the workpiece and wear parts are not included in

the warranty.

Scope of delivery

• Quick Change Pallet System NSE-M plus 138

• Assembly and Operating Manual

• Enclosed pack

6 Covering caps

6 Fastening screws M8

• Accessories:

Clamping pallets Type PAL

Clamping pins Types SPA, SPB, SPC, SPG

Dome-shaped centering bushing Type ZKA

Protection cover Type SDE

Fitting bolt PBN

Spanner wrench

Technical data

NSE-M plus 138

Id.-No. 0471140

Retenion force*(M10 / M12 / M16)

35 kN / 50 kN / 75 kN

Pull down force

2.5 kN

Operating torque

15 Nm

Repeatability

< 0.005 mm

Operating temperature

5° – 60°C

Installation position

Horizontal or vertical

no overhead application!

Retention force for mounting the clamping pin with cylindrical

head screw – DIN EN ISO 4762/12.9

Inhaltsverzeichnis

Andere SCHUNK Industrieanlagen Handbücher

SCHUNK

SCHUNK ZENTRICO THLS plus Gebrauchsanweisung

SCHUNK

SCHUNK EGI Series Gebrauchsanweisung

SCHUNK

SCHUNK PWG 65 Gebrauchsanweisung

SCHUNK

SCHUNK TANDEM KSP3-IM Gebrauchsanweisung

SCHUNK

SCHUNK PZB-plus Series Gebrauchsanweisung

SCHUNK

SCHUNK MPG-plus 12 Gebrauchsanweisung

SCHUNK

SCHUNK UFG 26 Gebrauchsanweisung

SCHUNK

SCHUNK ROTA THW3 Bedienungsanleitung

SCHUNK

SCHUNK PFH Gebrauchsanweisung

SCHUNK

SCHUNK iTENDO 2 Bedienungsanleitung

SCHUNK

SCHUNK PWG 65 Einrichtungshandbuch

SCHUNK

SCHUNK PGN-plus Series Gebrauchsanweisung

SCHUNK

SCHUNK ROTA NCK plus Gebrauchsanweisung

SCHUNK

SCHUNK RH 918 Gebrauchsanweisung

SCHUNK

SCHUNK GM Series Gebrauchsanweisung

SCHUNK

SCHUNK PWG-plus Series Gebrauchsanweisung

SCHUNK

SCHUNK PSK 16 Gebrauchsanweisung

SCHUNK

SCHUNK LGP 08 - 40 Gebrauchsanweisung

SCHUNK

SCHUNK VERO-S NSA plus 120 Gebrauchsanweisung

SCHUNK

SCHUNK WSG Series Montageanleitung

SCHUNK

SCHUNK TENDO HSK-F 63 Gebrauchsanweisung

SCHUNK

SCHUNK KGG 80 Gebrauchsanweisung

SCHUNK

SCHUNK ROTA-S flex 550 Gebrauchsanweisung

SCHUNK

SCHUNK SRU Gebrauchsanweisung

Beliebte Industrieanlagen Handbücher anderer Marken

ABB

ABB Unifix AD Handbuch

Mark 7

Mark 7 Evolution Bedienungsanleitung

Husky

Husky HyPET Bedienungsanleitung

bora

bora PM-1800 Bedienungsanleitung

Grizzly

Grizzly T32428 Bedienungsanleitung

Siemens

Siemens 8MF1 Series Bedienungsanleitung

ABB

ABB HT610965 Bedienungsanleitung

ABB

ABB SafeLink Bedienungsanleitung

Phoenix

Phoenix PHX-150 Bedienungsanleitung

ABB

ABB A165-L32 Bedienungsanleitung

ABB

ABB HT842936 Bedienungsanleitung

Hermetica

Hermetica 10 Series Bedienungsanleitung

HORNER

HORNER OEE Solution Bedienungsanleitung

Hammerhead

Hammerhead HG375 Bedienungsanleitung

ABB

ABB HT566657 Bedienungsanleitung

Webasto

Webasto GSE CAN Bedienungsanleitung

ABB

ABB HT614003 Bedienungsanleitung

BAC

BAC BCP2D Bedienungsanleitung