SCHUNK VERO-S NSA plus 120 Gebrauchsanweisung

Translation of the assembly and operating manual

VERO-S Quick-Change Pallet System

NSA plus 120 - 160

Assembly and operating manual

Superior Clamping and Gripping

Imprint

02.00|NSA plus 120 - 160|en

Imprint

This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely

supplied to our customers and operators of our products and forms part of the product.

This documentation may not be duplicated or made accessible to third parties, in particu-

lar competitive companies,

without our prior permission.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 0489070

Edition: 02.00 |14/03/2018|en

Dear customer,

congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for

the highest precision, top quality and best service.

You are going to increase the process reliability of your production and achieve best

machining results –to the customer's complete satisfaction.

SCHUNK products are inspiring.

Our detailed assembly and operation manual will support you.

Do you have further questions? You may contact us at any time –even after purchase.

Kindest Regards

Your H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

www.schunk.com

Table of contents

02.00|NSA plus 120 - 160|en

Table of contents

About this manual.................................................................................................... 4

1.1

Presentation of Warning Labels ............................................................................... 4

1.2

Applicable documents .............................................................................................. 5

Basic safety notes..................................................................................................... 6

2.1

Intended use............................................................................................................. 6

2.2

Not intended use ...................................................................................................... 6

2.3

Notes on particular risks........................................................................................... 7

2.4

Product safety........................................................................................................... 9

2.4.1

Holding force and screw strength............................................................... 10

2.4.2

Constructional changes, attachments, or modifications............................ 10

2.5

Personnel qualification........................................................................................... 10

2.6

Organizational measures........................................................................................ 11

2.7

Using personal protective equipment.................................................................... 11

Warranty................................................................................................................. 12

Scope of delivery ..................................................................................................... 12

4.1

Accessories ............................................................................................................. 12

Technical data ......................................................................................................... 13

Assembly................................................................................................................. 14

6.1

General assembly notes ......................................................................................... 15

6.2

Fastening and connection ...................................................................................... 16

6.2.1

NSA plus 120 ............................................................................................... 16

6.2.2

NSA plus 160 ............................................................................................... 18

6.3

Clamping rings SRA, SRB, SRC................................................................................. 20

Operation................................................................................................................ 23

Function .................................................................................................................. 24

8.1

Clamping function .................................................................................................. 24

8.2

Lifting function........................................................................................................ 25

8.3

Air control and blow-out function for cleaning the plane surface ........................ 25

8.4

Dynamic pressure monitoring at the clamping slides............................................ 26

8.5

Pneumatic circuit diagram...................................................................................... 27

Maintenance and care ............................................................................................. 29

Trouble shooting ..................................................................................................... 30

Seal kit and part lists ............................................................................................... 31

11.1

Seal kit lists ............................................................................................................. 31

11.2

Part Lists ................................................................................................................. 32

Assembly drawing ................................................................................................... 34

Translation of the original declaration of incorporation........................................... 35

Annex to Declaration of Incorporation..................................................................... 36

About this manual

02.00|NSA plus 120 - 160|en

About this manual

This manual contains important information for a safe and appro-

priate use of the product.

This manual is an integral part of the product and must be kept

accessible for the personnel at all times.

Before starting work, the personnel must have read and under-

stood this operating manual. Prerequisite for safe working is the

observance of all safety instructions in this manual.

Illustrations in this manual are provided for basic understanding

and may differ from the actual product design.

In addition to these instructions, the documents listed under

(1.2, Page 5) are applicable.

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

NOTICE

Material damage!

Information about avoiding material damage.

1.1

About this manual

02.00|NSA plus 120 - 160|en

Applicable documents

•General terms of business *

•Catalog data sheet of the purchased product *

The documents marked with an asterisk (*) can be downloaded on

our homepage www.schunk.com.

1.2

Basic safety notes

02.00|NSA plus 120 - 160|en

Basic safety notes

Risks to persons and property may arise from incorrect handling,

assembly and adjustment of this product if these instructions are

disregarded.

Report breakdowns and damages as soon as you detect it and

repair immediately, so as to keep the extent of damage as small as

possible and to avoid risking the safety of the product.

Only original SCHUNK spare parts may be used.

Intended use

This product is intended solely for positioning and clamping

workpieces or clamping pallets on machine tools or other suitable

technical devices.

•The product may only be used within the scope of its technical

data, (5, Page 13).

•The product is intended for industrial and industry-oriented

use.

•Appropriate use of the product includes compliance with all

instructions in this manual.

Not intended use

The product is not being used as intended if, for example:

•It is used as a pressing tool, a chuck, a load-handling device or

as lifting equipment.

•It is used for turning applications without consulting SCHUNK.

•It is used in working environments that are not permissible.

•People work on machines or technical equipment that do

not comply with the EC Machinery Directive 2006/42/EC,

disregarding the applicable safety regulations.

•The technical data specified by the manufacturer are exceeded

during usage.

2.1

2.2

Basic safety notes

02.00|NSA plus 120 - 160|en

Notes on particular risks

This product may pose a danger to persons and property if, for

example:

•It is not used as intended;

•It is not installed or maintained properly;

•The safety and installation instructions, local applicable safety

and accident prevention regulations or the EC Machinery Di-

rective are not observed.

WARNING

Risk of injury due falling parts during transport, assembly and

disassembly the Quick-Change Pallet System.

Improperly secured parts can break off and fall.

•Use a suitable lifting equipment and transport.

•During transport do not step into the danger area.

•Wear personal protective equipment.

WARNING

Risk of injury to persons during transport of the system and in

case of horizontally placed clamping ring axis or overhead

applications due to falling down of the fixture or pallet.

•Use a crane or trolley for transport.

•In case of horizontal or overhead applications, secure the

fixture or pallet against falling down during loosening the

clamping modules.

WARNING

The system is spring-packaged. Risk of injury due to independ-

ent motions of components into its end positions after pressing

the “Emergency stop” or switching off or failure of the energy

supply.

•Wait until the system stops completely.

•Do not reach into the clamping modules.

•Use pressure maintenance valves.

2.3

Basic safety notes

02.00|NSA plus 120 - 160|en

WARNING

Risk of injury to persons due to falling down of the fixture,

pallet or workpiece by erroneous or negligent loosening of the

clamping rings.

•During operation, incorrect or incautious loosening of the

clamping ring must be prevented by suitable measures

(disconnection of power supply after locking, use of safety

valves or safety switches).

•The machines and facilities must fulfill the minimum require-

ments of the EC Machinery Directive 2006/42/EC; specifically,

they must have effective technical measures to protect

against possible mechanical hazards.

•Wear personal protective equipment.

CAUTION

Risk of injury due impurities (e.g. metal shavings) in the exhaust

and air purge ports of the clamping station.

•The danger zone must be surrounded by a protective

enclosure during operation.

•Wear personal protective equipment (security goggles).

CAUTION

Risk of injury due to compressed air hoses coming loose when

connected improperly

•Wear safety valves or safety switches.

•The danger zone must be surrounded by a protective

enclosure during operation.

CAUTION

There is a risk of limbs being crushed during manual loading and

unloading of moving parts and during the clamping process.

•Do not reach into the clamping ring holder.

•Work with the smallest possible clamping and opening

strokes.

•Use loading devices.

•Wear safety gloves.

Basic safety notes

02.00|NSA plus 120 - 160|en

CAUTION

Risk of slipping or falling if the chuck's operational environment

is not clean (e.g. contaminated with cooling lubricants or oil).

•Ensure that the working environment is clean before starting

assembly and installation work.

•Wear suitable safety boots.

•Follow the safety and accident-prevention regulations when

operating the chuck, especially when working with machine

tools and other technical equipment.

CAUTION

Risk of burns due to workpieces with high temperatures

Workpieces with high temperatures pose the risk of burns.

•Wear protective gloves when removing the workpieces.

•Automatic loading is preferred.

CAUTION

Risk of exposure to pneumatic´s exhaust noise

Noise from air system and pneumatic equipment during the

machining process.

•Wear hearing protection.

Product safety

•Disconnect the energy supply lines and ensure that there is

no residual energy in the system when performing assembly,

modification, maintenance, or adjustment work.

•Perform maintenance work, modifications, and attachments

outside the danger zone.

•During all work, secure the system against accidental start-up.

•Do not reach into the open mechanical parts of the clamping

ring holder.

•All assembly, modifications and disassembly must be

performed by trained personnel.

2.4

Basic safety notes

02.00|NSA plus 120 - 160|en

Maintenance instructions

The maintenance and servicing intervals must always be complied

with. The intervals indicated refer to a standard working environ-

ment. Operating the gripper in an environment in which it is

subjected to abrasive dusts or corrosive and/or aggressive vapours

and/or liquids requires the prior consent of SCHUNK.

Safety during assembly and maintenance

During assembly, connection, setting, commissioning and testing,

it is important to eliminate the possibility of the fitter or any other

persons accidentally activating the system.

Refrain from all work that could threaten safety.

Holding force and screw strength

The holding force of the Quick Change Pallet System is essentially

limited by the strength of the screwed connections with which

the clamping ring is connected to the pallet or device. On this

basis fastening screws of the property class 12.9 are to be used

only.

Only original SCHUNK clamping rings may be used.

When the clamping ring is used in the customer’s own assembly

device, the customer is to provide for a sufficiently dimensioned

tap and satisfactory strength of the fastening material.

Constructional changes, attachments, or modifications

Additional threads, bore holes or attachments which are not

supplied as accessories by SCHUNK may affect safety. They may

only be applied after obtaining the prior consent of SCHUNK.

Personnel qualification

The assembly and disassembly, commissioning, operation and

maintenance of the system may be performed only by trained

specialist personnel.

Every person called upon by the operator to work on the system

must have read and understood the complete Assembly and

Operating Manual, especially chapter 2 "Basic safety notes".

Trainees may work on machines and technical equipment in which

a Quick Change Pallet System is installed provided that they are

supervised at all times by qualified specialist personnel.

2.4.1

2.4.2

2.5

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