Schwank SEM 200-70 Montageanleitung

GP-MSEM-BX-03B

SEM(U) / IT(U) Manual

RD: Sept, 2005

RL: 03B

FIELD CONVERTIBILITY:

“The conversion shall be carried out in accordance

with the requirements of the provincial authorities

having jurisdiction and in accordance with the

requirements of the B149.1 (latest edition)

INSTALLATION CODE” in Canada, and the ANSI

Z223.1 (latest edition) in the U.S.A.

SERIES

LOW INTENSITYTUBE TYPE

INFRARED HEATERS

FOR YOUR SAFETY:

Do not store or use gasoline or other flammable va-

pours and liquids in the vicinity of this or any other

appliance.

If you smell Gas:

>Extinguish any open flames

>Don’t touch electrical switches

>Call your Gas supplier immediately

INSTALLATION / OWNER’S MANUAL

SEM(U) IT(U)&

GP-MSEM-BX-03B

SEM(U) / IT(U) Manual

RD: Sept, 2005

RL: 03B

Schwank Inc.

5285 Bradco Boulevard

Mississauga, Ontario,

L4W 2A6

Phone: (905) 712-4766

Fax: (905) 712-8336

1-866-361-0417

PO Box 988, 2 Schwank Way

Waynesboro, Georgia,

USA 30830

Phone: (706) 554-6191

Fax: (706) 554 9390

1-877-446-3727

e-mail: [email protected]

http://www.schwankheaters.com

InfraSave Inc.

Mississauga, Ontario,

Waynesboro,Georgia,

Phone: 1-866-INFRASV (463-7278)

Fax: 1-866-724-9265

http://www.infrasave.com

e-mail: [email protected]

NOTICE:

The Manufacturer reserves the right to make changes to

equipment and specifications without obligation or notifi-

cation.

This publication, or parts thereof, may not be reproduced

in any form, without prior written consent from The Manu-

facturer. Unauthorized use or distribution of this publica-

tion is strictly prohibited.

GP-MSEM-BX-03B

SEM(U) / IT(U) Manual

RD: Sept, 2005

RL: 03B

SEM(U) / IT(U)

INFRA-RED GAS TUBE HEATERS

TABLE OF CONTENTS

TOPIC PAGE NUMBER

1. GENERAL................................................1

2. INSTALLATION IN AIRCRAFT

HANGARS................................................1

2.1 INSTALLATION IN COMMERCIAL

GARAGES............................................... 1

3. INSTALLATIONS OTHER THAN

SPACE HEATING...................................1

4. HEATERS AND TUBE KITS .................2

TUBE KIT MATRIX ...............................3

5. PRE-INSTALLATION SURVEY............5

6. MOUNTING CLEARANCES .................5

7. SYSTEMS INCORPORATING 90

DEGREE ELBOWS.................................7

8. SUSPENSION SYSTEM .........................8

9. BURNER AND TUBE

INSTALLATION...................................10

10. REFLECTOR INSTALLATION ..........11

TOPIC PAGE NUMBER

11. FLUE VENTING ...................................14

12. COMBUSTION AIR DUCT..................16

13. GAS SUPPLY INSTALLATION .........16

14. HEATER EXPANSION.........................18

15. ELECTRICAL AND THERMOSTAT

WIRING .................................................18

16. HIGH ALTITUDE INSTALLATIONS.19

17. OPERATING SEQUENCE....................20

18. LIGHTING INSTRUCTIONS ..............21

19. RECOMMENDED MAINTENANCE...21

20. WIRING DIAGRAM.............................22

21. TROUBLE SHOOTING GUIDE ..........23

22. SPARK IGNITION CIRCUIT ...............25

23. START UP SHEET................................26

24. OPTIONAL COMPONENTS................ 28

25. ALTITUDE CONVERSION CHART...32

26. LIMITED WARRANTY........................33

GP-MSEM-BX-03B

SEM(U) / IT(U) Manual

RD: Sept, 2005

RL: 03B

GP-MSEM-BX-03B

SEM(U) / IT(U) Manual

RD: Sept, 2005

RL: 03B

GAS INFRA-RED TUBE HEATER

SEM(U) / IT(U) SERIES

INSTALLATION INSTRUCTIONS

It is recommended that this heater be installed

by a professional gas heating equipment ser-

vice person. Installation of the SEM(u)/IT(u)

Series gas-fired tube heaters must conform to

all manufacturers heating installation design

procedures including ventilation. All local,

provincial and national code requirements in-

cluding the current latest edition B149.1-00

INSTALLATION CODE” in Canada, and

ANSI Z223.1 in the U.S.A. for gas burning

appliances and equipment. The latest edition

Electrical Code PART 1 CSA C22.1 in Can-

ada and ANSI/NFPA N0 70 in the U.S.A.

must also be observed. Due to ever changing

standards and requirements, revision to our

equipment and installation procedures may be

necessary. In case of discrepancies, the latest

installation manual will take priority. The

SEM(u)/IT(u) heater may be installed for

heating of non-residential indoor spaces. It is

beyond the scope of these instructions to em-

brace all conditions that will be encountered.

All system piping must be supported in ac-

cordance with acceptable practice, local

codes, and applicable standards.

1. GENERAL

2. INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS

3. INSTALLATIONS OTHER THAN SPACE HEATING

Use for process applications will void the C.S.A certification and may require field inspection

and/or certification.

such as offices and shops, which commu-

nicate with areas for servicing or storage.

Refer to the proper mounting clearances

to combustibles.

C. Heaters must be located so as to be pro-

tected from damage by aircraft and other

objects, such as cranes and movable scaf-

folding.

D. Heaters must be located so as to be acces-

sible for servicing and adjustment.

2.1 INSTALLATION IN COMMERCIAL GARAGES

The SEM(U) / IT(U) Infra red Heaters are

suitable for use in commercial garages when

installed in accordance with minimum clear-

ances to combustible construction or material

in storage, from heater and vent, to standard

ANSI Z223.1 latest edition, in the U.S.A. and

CSA B149.1-00, in Canada. “Overhead heat-

ers shall be installed at least (8) feet above

the floor”. In addition, they shall be located

high enough to maintain the minimum dis-

tance to combustibles, as shown on the heater

rating plate, between the heater and any vehi-

cles parked below the heater

The SEM(U) / IT(U) Infra red Heaters are

suitable for use in aircraft hangars when in-

stalled in accordance with the following.

A. A minimum clearance of 10 ft from bot-

tom of the heater above the highest sur-

face of the highest aircraft which may oc-

cupy the hangar.

B. A minimum clearance of 8 ft must be

maintained from the bottom of the heater

in other sections of the aircraft hangar

Page 1

GP-MSEM-BX-03B

SEM(U) / IT(U) Manual

RD: Sept, 2005

RL: 03B

NOTE: Where required, the series SEMU/ITU heaters will be supplied with the turbulators, installed into the end tube(s) of the system

configurations.

** 2000 feet above sea level for the USA – see Orifice Altitude Conversion Chart on page 35

TABLE 1: MODEL

CONFIGURATIONS OVERALL

HEATER

LENGTH

BTU/HOUR INPUT

0 TO 4500 FT ABOVE

SEA LEVEL

TURBULATOR

REQUIRED

LENGTH

GAS

PRESSURE &

ELECTRICAL

SHIPPING

WEIGHT

(LBS.)

SEM / IT 200-70 69’ 4”

200,000

10’ LINE

MINIMUM

5" W.C. N.G.

11" W.C. L.P.

LINE

MAXIMUM

14" W.C. N.G.

14" W.C. L.P.

MANIFOLD

3.5" W.C. N.G.

10" W.C. L.P.

½" INLET

ELECTRICAL

120V, 60 HZ

328

SEM / IT 200-60 59’ 8” 10’ 283

SEM / IT 200-50 50’ 0” 10’ 239

SEMU/ITU 200-30 31’ 11” 10’ 287

SEM / IT 175-70 69’ 4”

175,000

10’ 240

SEM / IT 175-60 59’ 8” 10’ 283

SEM / IT 175-50 50' 0” 10’ 239

SEMU/ITU 175-30 31’ 11” 10’ 287

SEM / IT 155-60 59’ 8”

155,000

Not Required 283

SEM / IT 155-50 50’ 0”' Not Required 239

SEM / IT 155-40 40' 4” 10' 195

SEMU/ITU 155-30 31’11” Not Required 287

SEMU/ITU 155-20 22' 3” 10' 199

SEM / IT 130-50 50' 0”

130,000

Not Required 239

SEM / IT 130-40 40’ 4” 10' 195

SEM / IT 130-30 30’ 8” 14' 150

SEMU/ITU 130-20 22’ 3” 10' 199

SEMU/ITU 130-15 17’ 3” 14’ 154

SEM / IT 110-50 50’ 0”

110,000

Not Required 239

SEM / IT 110-40 40’ 4” 10' 195

SEM / IT 110-30 30’ 8” 14' 150

SEMU/ITU 110-20 22’ 3” 10' 199

SEMU/ITU 110-15 17’ 3” 14’ 154

SEM / IT 80-40 40’ 4”

80,000

10’ 195

SEM / IT 80-30 30’ 8” 14' 150

SEM / IT 80-20 21’ 0” 14' 106

SEMU/ITU 80-15 17’ 3” 14' 154

SEMU/ITU 80-10 12’ 7” 14' 106

SEM / IT 60-30 30’ 8”

60,000

14’ 150

SEM / IT 60-20 21’ 0” 14' 106

SEMU/ITU 60-10 12’ 7” 14’ 90

Page 2

GP-MSEM-BX-03B

SEM(U) / IT(U) Manual

RD: Sept, 2005

RL: 03B

BURNER & TUBE KIT ASSEMBLY CHART

MODELS: SEM, IT: Commercial / Industrial Applications

BURNER KIT

FIRING RATE TM-1420-

SX TM-1430-

SX TM-1040-

SX TM-F030-

SX TM-1030-

SX TM-1010-

SX TM-0020-

M-0030-

20' 1

30' 1

20' 1

30' 1

40' 1

or 1+ 1

30, 1

40' 1

or 1+ 1

50' 1+ 1

30, 1

40' 1

or 1+ 1

50' 1+ 1

40' 1

or 1+

50' 1+ 1

60' 1+ 1

50' 1+ 1

60' 1+ 1

70' 1+ 2

50' 1+ 1

60' 1+ 1

70' 1+ 2

Stand-Alone Tube Kits require no additional tube kits.

Primary Tube Kits require at least one additional Secondary Tube Kit.

Secondary Tube Kits require a Primary Tube Kit.

Secondary Tube Kit TM-1010-SX can also be used as a 10 ft extension kit; the installer

will

need to remove the turbulator

(refer to Turbulator Chart in the I&O Manual).

Stand-Alone Kits Primary Kits Secondary Kits

200,000

155,000

175,000

110,000

130,000

60,000

80,000

TUBE KIT PART # & QUANTITY REQUIRED

MODELS:SEMU / ITU

TUBE KIT SELECTION CHART 2ndary

Tube Lengths -> 2 x 10' 2 x 15' 2 x 20' 2 x 20' 2 x 20' 2 x 10'

Tube Kit # ->

Length

10' U 1

15' U 1

15 'U 1

20' U 1

15 'U 1

20' U 1

30' U 1 + 1

* Stand-Alone & Primary Kits include JS-0513-BU 180° Turn Box

packed and shipped in a separate carton.

TM-1410-

SU TM-1415-

SU TM-1020-

TUBE KIT PART # & QUANTITY REQUIRED

Stand-Alone Kits* Primary Kits*

TM-0020-

SU TM-A120-

SU TM-0010-

175,000

200,000

INPUT (Btuh)

80,000

110,000

130,000

155,000

60,000

Page 3

GP-MSEM-BX-03B

SEM(U) / IT(U) Manual

RD: Sept, 2005

RL: 03B

5. PRE-INSTALLATION SURVEY

The SEM(U) / IT(U) heating system must

have gas piping of the correct diameter,

length, and arrangement to function properly.

For this reason, a layout drawing is nec-

essary.

Carefully survey area to be heated, and for

best results, whenever possible, place burner

and combustion chamber in coldest area.

6. MOUNTING CLEARANCES

This heater must be mounted and positioned

to maintain the minimum clearance to com-

bustible materials as shown in FIGURE 1

(PAGE 6) TABLE 3 (PAGE 6). For recom-

mended heater placement refer to TABLE 2

(below). Heaters should also be located and

installed with respect to building construction

and equipment to provide a minimum clear-

ance of 24 inches from the end of burner

housing for servicing and cleaning of burner,

blower and controls. A minimum horizontal

clearance of 4 ft. from electrical meters, gas

meters, regulators and relief equipment is re-

quired by ANSI Z223.1.& CSA B149.1-00.

TABLE 2 RECOMMENDED HEATER PLACEMENT

MODEL

MOUNTING

HEIGHTS

(FEET)

MAXIMUM

DISTANCE

BETWEEN

HEATERS

(FEET)

DISTANCE-OUTSIDE WALL

TO HEATER LONG AXIS

PARALLEL TO WALL (FEET)

HORIZONTAL ANGLE

SEMU/ITU 200 18 – 25 50 17 – 25

COMBUSTIBLE

CLEARANCE

SEMU/ITU 175 18 – 25 50 17 – 25

SEMU/ITU 155 16 – 21 45 15 – 20

SEMU/ITU 130 15 – 21 40 15 – 20

SEMU/ITU 110 13 – 19 35 13 – 18

SEMU/ITU 80 10 – 16 30 12 – 16

SEMU/ITU 60 8 – 14 25 11 – 15

IMPORTANT: Continuous operation of single or multi-heater placement must

not cause any combustible material in storage to reach a

temperature in excess of 160OF.

Page 4

GP-MSEM-BX-03B

SEM(U) / IT(U) Manual

RD: Sept, 2005

RL: 03B

SEMU/ITU 200 7" 22" 68" 7" 1" 57" 68"

SEMU/ITU 175 6.5" 20" 68" 6.5" 1" 47" 68"

SEMU/ITU 155 6" 19" 64" 6" 1" 44" 64"

SEMU/ITU 130 4" 11" 60" 5" 1" 35" 56"

SEMU/ITU 110 3" 10" 60" 4.5" 1" 26" 54"

SEMU/ITU 80 2.5" 6" 42" 3.5" 1" 23" 38"

SEMU/ITU 60 2.5" 5.5" 33" 3" 1" 17" 34"

TABLE 3 MINIMUM CLEARANCES TO COMBUSTIBLES

MODEL

SUSPENDED HORIZONTALLY SUSPENDED AT AN ANGLE

UP TO 45 DEGREES

TOP SIDE BELOW TOP REAR FRONT BELOW

A B C D E F G

SEM/IT 200 7" 22" 68" 7" 1" 57" 68"

SEM/IT 175 6.5" 20" 68" 6.5" 1" 47" 68"

SEM/IT 155 6" 19" 64" 6" 1" 44" 64"

SEM/IT 130 4" 11" 60" 5" 1" 35" 56"

SEM/IT 110 3" 9.5" 60" 4.5" 1" 26" 54"

SEM/IT 80 2.5" 6" 42" 3.5" 1" 23" 38"

SEM/IT 60 2.5" 5.5" 34" 3" 1" 17" 34"

FIGURE 1 MINIMUM CLEARANCES TO COMBUSTIBLES

SEMU / ITU

SEM / IT

F E

up to 450

Page 5

GP-MSEM-BX-03B

SEM(U) / IT(U) Manual

RD: Sept, 2005

RL: 03B

7. SYSTEMS INCORPORATING 90OELBOWS

The 900elbows are shipped as a kit with one

clamp and two end caps to close off the re-

flector ends each side of the elbow (s). The

Reflectors must be secured with four screws

to each of the end caps. (see FIG 10 Page 11)

FIGURE 2 SYSTEM CONFIGURATIONS

System Configuration

1 Straight line

2 “U” tube with Turn Box

3 “L” tube with 900elbow kit

4 Twinned tubes into common TEE flue vent

* Note: Both heaters must be connected

with a single common thermostat

Venting Options

A Flue vent through wall 4”

B Flue vent through wall or roof 6”

C Flue vent through roof

D Flue vent into building, exhaust fan inter

locked with heater

E Combustion air intake from outside

through wall.

F Combustion air intake from outside

through roof

G Combustion air intake from inside

building

IMPORTANT: * (STRAIGHT TUBE MODEL ONLY) *

E A

On Models SEM(U) / IT(U), 175 a minimum of 30´ of straight radiant tube must be con-

nected to the burner before any elbow. On Models SEM(u)/IT(u) 155, 130, and 110 a

minimum of 20´ of straight radiant tube must be connected to the burner before any el-

bow. And on Models SEM/IT 80 and 60, a minimum of 10´ of straight radiant tube

must be connected to the burner before any elbows. Not applicable to SEMU/ITU model

The SEM(U) / IT(U) Series radiant tube

heater can be installed in configurations as

illustrated in Fig:2 (below) with a maximum

of two 900 elbows per heater. The use of ra-

diant elbows reduces the total maximum vent

allowable. (See SECTION: 11 PAGE 13)

Flue Venting.

Page 6

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