Scott Edge Reinforcer Bedienungsanleitung

Copy No.:

Instruction Manual

Model No. : Scott Edge Reinforcer.................

Year of Manufacture : 2006.......

Manufactured by :..........

Document Number : R99999--2........

Issue : 1.....................

Date of Issue : July 2006..............

ISSUE NOTE

This is Issue 1; Date of Issue: July 2006

Table of Contents

III

Scott Edge Reinforcer

TABLE OF CONTENTS

1 INTRODUCTION & SAFETY 1--1...........................................................

1.1 Introduction 1--3....................................................................

1.1.1 Scott Edge Reinforcer Machine Specifications and Utility Requirements 1--4..............

1.2 General Safety Guidelines 1--5.......................................................

1.3 Safety Features 1--6.................................................................

1.3.1 Emergency Stop 1--6.............................................................

1.3.2 Stop and Safe 1--6...............................................................

1.3.3 Main Power Switch 1--6...........................................................

1.3.4 Guards and Covers 1--7...........................................................

1.4 Warnings, Cautions & Notes 1--8.....................................................

1.4.1 Warnings 1--8....................................................................

1.4.2 Cautions 1--8....................................................................

1.4.3 Notes 1--8.......................................................................

1.5 On Machine Warnings 1--9...........................................................

1.5.1 Hazards 1--9....................................................................

1.6 Safety Procedures 1--10..............................................................

1.6.1 Appropriate Dress 1--10............................................................

1.6.2 Keep Area Clean 1--10.............................................................

1.6.3 Grease and Oil 1--10..............................................................

1.6.4 Manual Usage 1--10...............................................................

2 INSTALLATION 2--1......................................................................

2.1 Installation Requirements 2--3........................................................

2.2 Pre-Installation Requirements 2--4....................................................

2.3 Uncrating & Placement 2--5..........................................................

2.3.1 Main Machine 2--5................................................................

2.3.2 Install Discharge Paper Tray 2--5...................................................

2.3.3 Start--Up & Tools Kit 2--5..........................................................

2.4 Electrical Connection 2--5...........................................................

2.4.1 Electrical Connections 2--5........................................................

3 OPERATION 3--1.........................................................................

3.1 GENERAL INFORMATION 3--3........................................................

3.1.1 Before Operating the Machine 3--3.................................................

3.2 Operating Controls and Indicators Descriptions 3--5...................................

3.2.1 Operator’s Control Panel Layout 3--5................................................

3.2.2 Machine Stopping Device 3--5.....................................................

3.2.3 Additional Machine Controls 3--8...................................................

3.2.4 Brake and Clutch Controllers 3--8...................................................

3.3 Set Up Machine for Production 3--9...................................................

3.3.1 Set Heat Controller For Running Heat Seal Tapes 3--9.................................

3.3.2 Threading Mylar Into Machine 3--9..................................................

Table of Contents

IV Scott Edge Reinforcer

3.3.3 Adjusting Tape Position On Paper 3--12..............................................

3.3.4 Adjusting Delivery Tray 3--12........................................................

3.3.5 Adjusting Cut--Off Guide Finger 3--13................................................

3.3.6 Testing the Cut Off Guide Finger 3--14...............................................

3.3.7 Feeding Machine By Hand 3--15.....................................................

3.3.8 To Remove the Table 3--16.........................................................

3.3.9 Adjusting Automatic Brake On Reel Holder 3--19.......................................

3.3.10 Adjustment Of Brake & Clutch Potentiometers 3--19....................................

3.3.11 Changing From Heavy Stocks To Light Weight Paper Stocks 3--20.......................

3.3.12 Tips For Feeding Lightweight Stocks 3--22............................................

3.3.13 Adjustment of the Trip Switch 3--23..................................................

3.4 Using Self--Adhesive Tape 3--24.......................................................

3.4.1 Recommended Uses For Pressure Sensitive Tape 3--24................................

3.4.2 When to use Pressure Sensitive Polyester Tape instead of Heat Seal Polyester Tape 3--24..

3.4.3 Installing Self--Adhesive Drum Assembly 3--24........................................

3.4.4 Adjustment For “Tracking” 3--27.....................................................

3.4.5 Machine Cleaning 3--29............................................................

4 MAINTENANCE 4--1......................................................................

4.1 Spare Parts 4--3.................................................................

4.1.1 Machine Lubrication 4--4..........................................................

4.1.2 Installing New Trip Switch 4--6.....................................................

4.1.3 Replacing Cut--Off Knives 4--8.....................................................

4.1.4 Removing & Installing the Upper and Lower Cut--Off Knife Assembly 4--9................

4.1.5 Packaging Instructions For Returning Assemblies to Factory for Repairs 4--12.............

4.1.6 Instructions for Installing the Two Cut--off Assemblies 4--12..............................

5 PARTS 5-1..............................................................................

5.1 Base Assembly 5-4.....................................................................

5.2 Base Assembly 5-6.....................................................................

5.3 Feed Plate & Paper Guide Assembly 5-8...................................................

5.4 Gear Belt Idler Assembly 5-10.............................................................

5.5 Main Drive Shaft Assembly 5-12...........................................................

5.6 Motor Assembly 5-14.....................................................................

5.7 Belt Assembly 5-16......................................................................

5.8 Cover Assembly 5-18....................................................................

5.9 Front Roller Belt Assembly 5-20...........................................................

5.10 Tension Arm Assembly 5-22.............................................................

5.11 Support Mounting Assembly 5-24..........................................................

5.12 Electric Motor Assembly 5-26............................................................

5.13 Conveyor Belt Assembly 5-28............................................................

5.14 Pivot Shaft Assembly 5-30...............................................................

5.15 Bearing Housing & Lower Appling Shaft Assembly 5-32......................................

5.16 Slip Ring & Brush Assembly 5-34..........................................................

5.17 Upper & Lower Knife Holder Assembly 5-36................................................

5.18 Housing Assembly 5-38.................................................................

5.19 Sprocket Mounting Assembly 5-40........................................................

5.20 Plastic Mounting Hub Assembly 5-42......................................................

5.21 Roller Mounting Block Assembly 5-44.....................................................

Table of Contents

Scott Edge Reinforcer

5.22 Pressure Sensitive Tape Assembly 5-46...................................................

5.23 Leg Extension Assembly 5-48...........................................................

5.24 Rail & Leg Assembly 5-50...............................................................

5.25 Leg Extension Assembly 5-52...........................................................

6 SCHEMATICS 6-1........................................................................

1 Introduction & Safety

1--1

Edge Reinforcer Issue 1

1 INTRODUCTION & SAFETY

Edge Reinforcer Issue 1

1 Introduction & Safety

1--2 Edge Reinforcer Issue 1

1 Introduction & Safety

1--3

Edge Reinforcer Issue 1

1.1 Introduction

The Scott Edge Reinforcer machine lays reinforcing tape within the outside edges of the sheet at the rate

of up to 3,000 sheets per hour.

Fig. 1-1. Edge Reinforcer

Fig. 1-2. Machine Rear View

1 Introduction & Safety

1--4 Edge Reinforcer Issue 1

1.1.1 Scott Edge Reinforcer Machine Specifications and Utility Requirements

Model Scott Edge Reinforcert

Speed Up to 3,000 sheets per hour.

Sheet Size 431.8 mm (17”) WIDTH x ANY LENGTH MAXIMUM

88.9 mm x 203.2mm (3--1/2” WIDTH x 8”) LENGTH MINIMUM

Paper 32lb. Bond to 17 Point Board

Plastic Length 203.2 mm (8”) MINIMUM

ANY LENGTH MAXIMUM

Plastic 14.3 mm -- 19mm (9/16” -- 3/4”)

Motor FEED: 1/3 HP

DRIVE: 1/6HP

Electrical Requirements 15 AMPS, 120 VAC SINGLE PHASE, 60HZ (50HZ Option Available)

Decibel Rating 90 DB

Dimensions L -- 1320.8 MM (52”)

W -- 812.8 MM (32”)

H -- 1422 MM (56”)

Shipping Weight Approximately 152kg (335 lbs)

Warranty One year against defects in parts and workmanship. Labor Not Included.

1 Introduction & Safety

1--5

Edge Reinforcer Issue 1

1.2 General Safety Guidelines

Providing a safe working environment for operating your machine is the responsibility of the user. The

suggested precautions, material safety data and other suggestions that follow do not have preference over

the user’s own plant practices, regulations or safety committee recommendations.

Personal injury and equipment damage can be avoided by the continued adherence to the safety features

provided with this machine and in keeping with the necessary governmental requirements. The guarding

and interlocking safety switches have been installed on the machine for the operator’s safety. These items

should be maintained in good working order by the user.

It is assumed that the user’s safety department has established a safety program that is in keeping with a

complete analysis of industrial hazards. Before installing and operating or performing maintenance and

clean--up procedures on the machine, it is suggested that the safety program be reviewed to ensure that it

covers the possible hazards that might occur with the operation of this machine.

Due consideration must be given to those hazards which arise from the presence of electrical power, high

temperature, and cleaning materials used in the operational areas of the machine. Proper installation and

care of protective devices and over--pressure protective equipment should be considered an essential part of

any safety program.

Special lock--out features are to prevent the possibility of applying power to the equipment at any time when

maintenance work is in progress.

In general, personnel should be guided by all basic rules of safety associated with the equipment and the

process. It should be further understood that information contained in this manual does not relieve operating

and maintenance personnel of the responsibility of exercising normal good judgment in operating and care of

the machine and its attendant equipment.

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