Shaver SC-25H Leitfaden

Operation and

Parts Manual

Safety

Operation

Maintenance

Repair

Troubleshooting

Parts

3-Point PTO and Hydraulic

Stump Grinders

Models:

SC-25 and SC-25H

SC-50 and SC-50H

Shaver Manufacturing Company 3

www.shavermfg.com 712-859-3293

Contents

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . 6

Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operation (continued) . . . . . . . . . . . . . . . . . . . . . . . . . 8

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Driveline Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Shields and Guards . . . . . . . . . . . . . . . . . . . . . . . . . 9

Work Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Personal Protection . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Equipment Damage. . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Safety Signs and Informational Labels . . . . . . 11

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . 11

How to Install Replacement Safety Signs . . . . . . . . . 11

Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Install Attachment Pins . . . . . . . . . . . . . . . . . . . . . . . 17

Category I Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Category II Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Shaft Operating Angle . . . . . . . . . . . . . . . . . . . . . . . . 17

Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Attaching SC-25 and SC-50 Stumpbuster to a

Tractor’s 3-Point Hitch . . . . . . . . . . . . . . . . . . . . . . . 18

Attaching SC-25-H and SC-50-H Hydraulic

Stumpbuster to a Skid Steer Loader . . . . . . . . . . . 18

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Model SC-25 and SC-50 . . . . . . . . . . . . . . . . . . . . . . 19

Model SC-25-H and SC-50-H. . . . . . . . . . . . . . . . . . 19

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Stump Cutter Unit. . . . . . . . . . . . . . . . . . . . . . . . . . 20

Gearbox Lubrication. . . . . . . . . . . . . . . . . . . . . . . . 20

Sliding Members. . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Universal Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Carbide Teeth Replacement . . . . . . . . . . . . . . . . . . . 21

Adjusting Slip Clutch . . . . . . . . . . . . . . . . . . . . . . . . . 21

Driveline Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 22

Trimming Driveline Shaft . . . . . . . . . . . . . . . . . . . . 22

Cutting Safety Guard . . . . . . . . . . . . . . . . . . . . . . . 22

Driveline Guard Replacement . . . . . . . . . . . . . . . . 22

Universal Joint Repair . . . . . . . . . . . . . . . . . . . . . . 22

U-Joint Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Gearbox Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 24

Remove Gearbox from Stumpbuster . . . . . . . . . . . 24

Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 24

Seal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Output Shaft Repair . . . . . . . . . . . . . . . . . . . . . . . . 25

Cleaning and Storage. . . . . . . . . . . . . . . . . . . . . 26

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

After Each Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Periodically or Before Extended Storage . . . . . . . . 26

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Bolt Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . 27

Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

SC-50 and SC-50-H Stumpbuster. . . . . . . . . . . . . . . 28

SC-50 Main Assembly . . . . . . . . . . . . . . . . . . . . . . 28

SC-50 Main Assembly (continued). . . . . . . . . . . . . 29

SC-50 Main Assembly (continued). . . . . . . . . . . . . 30

SC-50 Main Assembly (continued). . . . . . . . . . . . . 31

SC-50 Frame Assembly (continued) . . . . . . . . . . . 32

SC-50 Gearbox Assembly . . . . . . . . . . . . . . . . . . . 33

SC-50 Driveline Assembly . . . . . . . . . . . . . . . . . . . 34

SC-50 Slip Clutch Assembly. . . . . . . . . . . . . . . . . . 35

SC-50-H Stumpbuster . . . . . . . . . . . . . . . . . . . . . . 36

SC-50-H6 Valve Parts . . . . . . . . . . . . . . . . . . . . . . 37

SC-50 Exploded View Illustrations . . . . . . . . . . . . . 38

SC-25 and SC-25-H Stumpbuster. . . . . . . . . . . . . . . 40

SC-25 3-Point Stumpbuster . . . . . . . . . . . . . . . . . . 40

SC-25-H Stumpbuster . . . . . . . . . . . . . . . . . . . . . . 41

SC-25-5 Gearbox Parts . . . . . . . . . . . . . . . . . . . . . 42

SC-25-4 PTO Shaft Parts. . . . . . . . . . . . . . . . . . . . 43

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4 Shaver Manufacturing Company

www.shavermfg.com 712-859-3293

Introduction

The Shaver Manufacturing Company would like to

congratulate you on your purchase of the Shaver

StumpbusterTM. You have selected the best Stump

Grinder in its class. The clean design and uncomplicated

working principle have made Shaver the largest selling

Stump Grinder in the country.

Shaver manufacturers four models of stump grinders.

Two of the models are hydraulically powered. All the

models are a durable piece of equipment that, with

regular maintenance, will provide many years of service.

This manual provides information regarding assembly,

operation, and maintenance. It is important to read and

become familiar with this manual before assembling or

operating the Shaver StumpbusterTM.

Note: For other valuable information on farm equipment

operation and safety, refer to the following

resources.

• Farm Equipment Manufacturers

Association (FEMA)

http://www.farmequip.org/home

• National Ag Safety Database

http://www.cdc.gov/nasd

Product Information

The SC-25 StumpbusterTM is shipped in one piece, ready

to mount on a Category I tractor. The SC-50 mounts on

a Category II tractor.

The SC-25-H and SC-50-H Hydraulic StumpbusterTM

is shipped in one piece ready to mount to a skidsteer

loader with a standard universal mounting bracket.

Record the Shaver product information here. The model

number and serial number are found on the metal tag

attached to the stump grinder.

Model Number: _________________________________

Serial Number: _________________________________

Date Purchased: ________________________________

Dealer Name: _________________________________

Note: For the operation of this stump cutter, references

to direction (right, left, forward, and rearward) are

determined from the operator’s position in the

tractor seat.

Serial Number

Plate Location

Shaver Manufacturing Company 5

www.shavermfg.com 712-859-3293

Safety

General

Safety of the operator and bystanders is one of the main

concerns in designing and developing a new piece of

equipment. Designers and manufacturers build in as

many safety features as possible. However, every year

many accidents occur, which could have been avoided by

a few seconds of thought and a more careful approach to

handling the equipment.

Most work-related accidents are caused by failure to

observe basic safety rules or precautions. An accident

can often be avoided by recognizing potentially

hazardous situations before an accident occurs. As

you ﬁll, tow, operate, or maintain the trailer (unit), you

must be alert to potential hazards. You should also have

the necessary training, skills, and tools to perform any

assembly or maintenance procedures.

Improper operation and maintenance of this unit could

result in a dangerous situation that could cause injury or

death.

If you have any questions not answered in this manual

or require additional copies or the manual is damaged,

please contact your dealer or

Shaver Manufacturing Company

103 South Washington Avenue

P.O. Box 358

Graettinger, Iowa 51342

Phone: (712) 859-3293

Fax: (712) 859-3294

www.shavermfg.com

WARNING

Do not use the unit until you read and

understand the information contained in this

manual.

Safety precautions and warnings are provided

in this manual and on the unit. If these hazard

warnings are not heeded, bodily injury or

death could occur to you or to other persons.

Shaver Manufacturing Company cannot anticipate every

possible circumstance that might involve a potential

hazard. The warnings in this manual and on the unit are,

therefore, not all-inclusive. If a method of installation or

operation not speciﬁcally recommended by us is used,

you must satisfy yourself that it is safe for you and for

others. You should also ensure that the unit will not be

damaged or be made unsafe by the methods that you

choose.

The information, speciﬁcations, and illustrations in this

manual are based on the information that was available

at the time this material was written and can change at

any time without notice.

Safety Alert Symbols

This is the safety alert symbol. It is used to alert

you to potential personal injury hazards. Obey

all safety messages that follow this symbol to

avoid possible injury or death.

This manual contains DANGERS, SAFETY

INSTRUCTIONS, CAUTIONS, IMPORTANT NOTICES,

and NOTES which must be followed to prevent the

possibility of improper service, damage to the equipment,

personal injury, or death. The following key words call the

readers’ attention to potential hazards.

Hazards are identiﬁed by the “Safety Alert Symbol”

and followed by a signal word such as “DANGER”,

“WARNING”, or “CAUTION”.

DANGER

Indicates an imminently hazardous situation which, if

not avoided, will result in death or serious injury. This

signal word is limited to the most extreme situations.

WARNING

Indicates a potentially hazardous situation which, if

not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if

not avoided, may result in minor or moderate injury.

NOTICE

Indicates that equipment or property damage can result if

instructions are not followed.

SAFETY

INSTRUCTIONS

Safety instructions (or equivalent) signs indicate

specific safety-related instructions or procedures.

Note: Contains additional information important to a

procedure.

6 Shaver Manufacturing Company

www.shavermfg.com 712-859-3293

Safety Instructions

BEFORE OPERATING THE STUMPBUSTER:

PAY ATTENTION!

STAY ALERT!

YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and

manufacturing of our products. Unfortunately our efforts

to provide safe equipment can be wiped out by an

operator’s single careless act.

In addition to the design and configuration of equipment,

hazard control and accident prevention are dependent

upon the awareness, concern, judgement, and proper

training of personnel involved in the operation, transport,

maintenance, and storage of equipment.

It has been said “The best safety device is an informed,

careful operator.” We ask you to be that kind of

operator.

Training

WARNING

Read And Understand Manual

Safety instructions are important! To prevent

personal injury or even death, be sure you read

and understand all of the instructions in this manual

and other related OEM equipment manuals! Also

follow all safety sign (decal) information.

This unit was designed for a specific application;

removing stumps from the ground. DO NOT modify or

use this stump grinder for any application other than

which it was designed.

Stump grinders that are operated improperly or by

untrained personnel can be dangerous; exposing

themselves and/or bystanders to possible serious

injury or death.

Replacement manuals are available from your dealer,

online at www.shavermfg.com, or if you live in the

United States or Canada, you can call (712) 859-3293.

If you do not understand any part of this manual and

need assistance, see your dealer.

STOP

Know your controls and how to stop the engine

and attachment quickly in an emergency.

Operators must be instructed in and be capable

of safely operating this equipment, its

attachments, and all controls. Do not allow

anyone to operate this equipment without proper

instructions.

WARNING

Keep hands and body away from pressurized

lines. Use paper or cardboard, not hands or

other body parts, to check for leaks. Wear safety

goggles. Hydraulic fluid under pressure can easily

penetrate skin and will cause serious injury or death.

Make sure that all operating and service personnel

know that if hydraulic fluid penetrates the skin, it must

be surgically removed as soon as possible by a

doctor familiar with this form of injury or gangrene,

serious injury, or death will result. CONTACT A

PHYSICIAN IMMEDIATELY IF FLUID ENTERS THE

SKIN OR EYES. DO NOT DELAY.

Never allow children or untrained persons to

operate equipment.

Preparation

WARNING

To prevent possible injury or death:

Always wear relatively tight

and belted clothing to avoid

entanglement in moving

parts. Wear sturdy, rough-soled work shoes and

protective equipment for eyes, hair, hands, hearing,

and head.

Make sure shields and guards are properly

installed and in good condition. Replace if

damaged.

Make sure the stump grinder is properly attached

to the tractor, adjusted properly, and in good

operating condition.

Make sure the spring-activated locking pin or

collar slides freely and is seated firmly in the

tractor PTO spline grove and in the gearbox

spline groove.

The tractor unit must be equipped with a

ROPS or ROPS cab and a seat belt. Keep

the seat belt securely fastened. Falling off

the power unit can result in death from being run over

or crushed. Keep the foldable ROPS systems in the

“locked up” position at all times.

Inspect the area and remove stones, branches,

or other hard objects that might be thrown,

causing injury or damage.

Consult the local utilities before digging. Know

the location of and avoid contracting all

underground cables, pipelines, overhead wires,

and other hazards in the digging area.

Shaver Manufacturing Company 7

www.shavermfg.com 712-859-3293

SAFETY

INSTRUCTIONS

Check that all hardware and cotter pins are

properly installed and secured.

Check all lubrication points and grease, as

instructed in the Lubrication Information

section.

ON SC-25-H and SC-50-H make sure the skid loader

bracket is secured by the locking levers in the down

position.

Raise the hydraulic stump cutter 24” from the ground

to the bottom of the cutting wheel. Place the lift limit

chain through the skid steer’s safety loop. Connect

both ends of the chain with bolts, washers, and hex

nuts provided.

Make sure all safety decals are installed and

understood. Replace if damaged.

Check the condition of the stump grinder teeth

before operation.

Operation

WARNING

A minimum 20% of the tractor and equipment

weight must be on the tractor front wheels

when the attachments are in the transport

position. Without this weight, the tractor could tip

over causing personal injury or death. The weight

may be attained with a loader, front wheel weights,

and ballast in the tires or front tractor weights. Weigh

the tractor and equipment. Do not estimate.

Do not allow bystanders in the area when

operating, attaching, removing, assembling or

servicing the equipment.

Never allow children or untrained persons to

operate the equipment.

WARNING

Consult the local utilities before working. Know

the location of all underground cables,

pipelines, overhead wires, and other hazards in

the working area and avoid contact.

Avoid contact with the electrical wires.

Do not put the stump grinder into service

unless the cutting teeth edges are intact and in

good condition.

Do not put the stumpbuster into service unless

all the shields and guards are in place and in

good condition. Replace if damaged.

Do not operate the equipment while

under the influence of alcohol or drugs.

Operate only in daylight or good artificial light.

Do not raise the stumpbuster more than 24”

above ground level.

Keep hands, feet, hair, and clothing away from

the equipment while the engine is running.

Stay clear of all moving parts.

Always comply with all state and local lighting

and marking requirements.

Never allow riders on the power unit or

attachment.

Always sit in the power unit seat when

operating the controls or starting the

engine. Securely fasten the seat belt,

place the transmission in neutral, engage the brake,

and ensure all other controls are disengaged before

starting the power unit engine.

NEVER WORK UNDERNEATH EQUIPMENT.

Never place any part of the body underneath

the equipment or between moveable parts even

when the engine has been turned off. Hydraulic

system leak down, hydraulic system failures,

mechanical failures, or movement of the control

levers can cause the equipment to drop or rotate

unexpectedly and cause severe injury or death.

8 Shaver Manufacturing Company

www.shavermfg.com 712-859-3293

Operation (continued)

WARNING

For Models SC-25 and SC-50, shift the

tractor into park or neutral and set the

brakes before engaging the PTO shaft or

grinding the tree stump. For Models SC-25-H and

SC-50-H, put the skid loader into park or neutral and

set the brake before engaging the hydraulics.

Do not operate on steep slopes. Do not stop,

start, change directions suddenly, or use

excessive speed on steep slopes.

Look in ALL directions to make sure the area is

clear and safe before operating the equipment.

Maintenance

WARNING

Service and maintenance work not covered in

OWNER SERVICE must be done by a qualified

dealership. Special skills, tools, and safety

procedures may be required. Failure to follow these

instructions can result in serious injury or death.

Before you or the dealer performs

service or maintenance, lower the

equipment to the ground and

block securely. Turn the engine off and remove the

key. On SC-25 and SC-50, disconnect the PTO shaft

from the tractor. On SC-25-H and SC-50-H, disconnect

the two hydraulic hoses from the skid loader.

Before servicing, make sure the unit is properly

attached to the tractor.

Keep all persons away from the operator

control area while performing adjustments,

service, or maintenance.

Never perform service or maintenance with the

engine running.

Do not modify or alter, or permit anyone else to

modify or alter, the equipment or any of its

components in any way. This will void the

warranty.

Do not allow bystanders in the area when

operating or servicing the equipment.

After servicing, make sure the shields and

guards are properly reinstalled and in good

condition. Replace if damaged.

SAFETY

INSTRUCTIONS

Tighten all bolts, nuts, and screws to torque

chart specifications in this manual. Check that

all cotter pins are installed securely before

putting the unit into service.

Storage

WARNING

Block the equipment securely for storage.

Do not climb or lean on equipment stored on a

stand.

Keep children and bystanders away from the

storage area.

Make sure the stabilizer legs and jack stand leg

are securely seated on level ground.

Shaver Manufacturing Company 9

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Driveline Safety

The area between the tractor and the PTO-driven

implement is a DANGER zone. This can be one of the

most dangerous places near the stump grinder.

The total shielding system includes the tractor’s master

shield, driveline guards, and implement shield. When

operating the unit, keep all guards and shields in place.

The tractor master shield and implement shield must be

installed to work with the driveline guard and provide the

intended coverage of rotating parts.

Almost every driveline accident happens during the day

and near the work site. Certain operating conditions are

particularly dangerous, as described in the following

paragraphs.

Shields and Guards

WARNING

Do not remove the tractor’s master shield or

the implement shield. Do not operate the unit

with missing guards or shields. Most driveline

accidents happen when the drivelines are operated

without shields or guards or they are improperly

maintained.

Replace the driveline guards and safety signs with the

original equipment manufacturer’s replacement parts.

Make sure the driveline guard can rotate independent

of the shaft a full rotation and can telescope freely.

Never operate an implement with driveline guards in a

damaged condition.

Work Area

WARNING

Stay clear of potential hazards. Pay close

attention to the surrounding work area.

Keep children and bystanders away from the storage

area.

Do not use the tractor drawbar or the implement

tongue as a step. Do not step on or over a driveline.

Personal Protection

WARNING

Do not wear loose fitting clothes around the

driveline. Keep long hair tied back or under a

hat. Make sure the driveline parts are completely

stopped before approaching the stump grinder. Do

not operate the unit when tired or in a rush to get

finished.

WARNING

Always disengage the PTO shaft and turn off the

tractor before making any maintenance inspections,

repairs, or working around the PTO driveline. Keep

clear of the machine until all parts have stopped

moving.

Operation

WARNING

The driveline must be attached securely to the

tractor and the stump grinder. Do not attach

the drivelines with bolts or pins, which are

longer than recommended. They cannot only catch

loose clothing, boot-laces, or a pant cuff but, while

spinning rapidly, they can cause serious bodily injury

or death.

If the driveline has been provided with a retaining

chain, make sure the chain is in place and has been

properly connected to the tractor or the implement

attachment point.

Make sure the drawbar does not interfere with the

driveline guard. Make sure the 3-point hitch and

drawbar are correctly positioned so neither interferes

with the driveline. Lock the 3-point hitch when not in

use.

Equipment Damage

SAFETY

INSTRUCTIONS

Do not allow the driveline to rest on the ground.

Rust and mud may interfere with the proper

operation of the driveline.

Never allow guards to pull apart. Guards can be

damaged during reassembly, resulting in possible

malfunction.

Don’t allow any hydraulic hoses, electric cords, ropes,

or other items to drape over the driveline guard. This

could result in damage to the hoses, cords, or guards.

Do not exceed the recommended PTO operating

speed.

Make sure that any shear pins are correctly installed

and that the proper replacement pins are readily

available. Check any other overload devices to ensure

they are operable and have been serviced according

to the manufacturer’s instructions.

Do not weld any protruding device onto the equipment

that would interfere with the driveline.

10 Shaver Manufacturing Company

www.shavermfg.com 712-859-3293

Specifications

SC-25 3 POINT STUMPBUSTER

Description Speciﬁcation

Weight 804 lbs

Cutting Wheel Diameter 24 inches

Cutting Wheel Speed 895 rpm

Cutting Arc 55 degrees

Hub Torque 450 ft lbs

Required Power Source 15 to 35 hp

Cutting Teeth 23 carbide steel teeth

Maximum Stump Height 22 inches

Maximum Cutting Depth 10 inches

SC-25-H HYDRAULIC STUMPBUSTER

Description Speciﬁcation

Weight 800 lbs

Cutting Wheel Diameter 24 inches

Cutting Wheel Speed 980 rpm

Cutting Arc 50 degrees

Hub Torque 140 ft lbs

Required Power Source 15 to 25 GPM High Flow

Cutting Teeth 23 carbide steel teeth

Maximum Stump Height 22 inches

Maximum Cutting Depth 10 inches

SC-50 3 POINT STUMPBUSTER

Description Speciﬁcation

Weight 1144 lbs

Cutting Wheel Diameter 34 inches

Cutting Wheel Speed 895 rpm

Cutting Arc 55 degrees

Hub Torque 450 ft lbs

Required Power Source 35 to 100 hp

Cutting Teeth 25 carbide steel teeth

Maximum Stump Height 24 inches

Maximum Cutting Depth 12 inches

SC-50-H HYDRAULIC STUMPBUSTER

Description Speciﬁcation

Weight 1200 lbs

Cutting Wheel Diameter 34 inches

Cutting Wheel Speed 795 rpm

Cutting Arc 55 degrees

Hub Torque 450 ft lbs

Required Power Source 25 to 40 GPM High Flow

Cutting Teeth 25 carbide steel teeth

Maximum Stump Height 24 inches

Maximum Cutting Depth 12 inches

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