Shindaiwa DGW310DMC Bedienungsanleitung

OWNER’S AND OPERATOR’S MANUAL

Vertical, Water-Cooled 4-Cycle Diesel Engine

DGW310DMC-220

X750-023 97 0

X750803-720 0

CAUTION

Do not operate the Generator/Welder, or any other appliance, before you have

read and understood the in

structions

for use and keep near for read

y use.

Introduction

We would like to thank you very much for purchasing this Shindaiwa Soundproof

Diesel Engine Generator & Welder.

•This manual has been created in order to ensure safe and proper use of this

equipment. Be sure to thoroughly read this manual before operating the equipment

as the improper operation of this equipment can result in an accident or

malfunction.

•This equipment should only be operated by persons who thoroughly understand the

contents of this manual and can safely operate the equipment. Persons who are ill,

taking medicine, or are in bad health should not operate this equipment if such

conditions will affect operation of the equipment and related work.

•Operation and use of this equipment must be in strict compliance with the

applicable laws, as well as rules and regulations based on such laws.

•Always be sure to include this manual with the equipment if it is loaned out to

another party, and instruct said party that they must thoroughly read this manual

before operating the equipment.

•Store this manual securely in a predetermined location so that it can be readily

accessed at all times to order parts or arrange for repair. Contact the retail outlet

where this equipment was purchased if any parts are lost, the equipment becomes

soiled, or is otherwise damaged in any manner.

•Consult with the retail outlet where the equipment was purchased if any of the

points are unclear or you would like further information.

Be sure to note the model name and serial number of your equipment, and provide

this information when making an inquiry.

•If disposing of this equipment, dispose in a manner according to laws and

regulations applicable to industrial waste. Consult with the retail outlet where the

equipment was purchased if you have any inquiries regarding proper disposal.

■The precautions used in this manual are divided into the following three ranks.

•It is possible that items described under < Caution >

or <Note>

can result in a

serious accident depending on the circumstances. The contents of both of these

types of precautions are important. Be sure to always comply with all precautions.

Warning：Improper operation can result in death or serious personal injury.

Caution：Improper operation can result in moderate or minor personal injury, or

physical damage.

<Note> ：Explanatory note in order to ensure that equipment protection and

performance are fully realized.

- 1 -

Table of Contents

1. Safety Precautions........................................................................2

2. Specifications................................................................................6

3. Applications...................................................................................6

4. Part Names.....................................................................................7

5. Equipment......................................................................................9

5-1. Eco Welding..........................................................................9

5-2. Display ..................................................................................9

5-3. Frequency Selector...............................................................9

5-4. Monitor Lamp........................................................................9

5-5. Remote Control (Option).....................................................11

5-6. Earth Leakage Relay and Grounding..................................11

5-7. Idle Control..........................................................................13

6. Pre-Operation Inspection............................................................14

6-1. Engine Oil Inspection..........................................................14

6-2. Cooling Water Inspection....................................................15

6-3. Fuel Inspection....................................................................15

6-4. Inspection for Fuel/Oil/Cooling Water Leakage...................16

6-5. Battery Inspection ...............................................................16

7. Operating Procedures.................................................................17

7-1. Starting the Engine..............................................................18

7-2. Stopping the Engine............................................................19

8. Using as a Welder........................................................................19

8-1. Welding Cable Selection.....................................................19

8-2. Welding Polarity..................................................................19

8-3. Welding Cable Connection..................................................20

8-4. Welding Work......................................................................21

9. Using as a Generator ..................................................................22

9-1. Output Types and Ranges ..................................................22

9-2. Usable Device Capacities...................................................23

9-3. Operation ............................................................................23

10. Simultaneously Welding and Using as AC Power Source.....25

11. Inspection/Maintenance............................................................26

12. Long-Term Storage ...................................................................30

13. Troubleshooting........................................................................31

14. Engine Wiring Diagram.............................................................33

15. Generator Wiring Diagram........................................................34

- 2 -

Warning: Suffocation from Exhaust Fume

•Do not operate the equipment in a poorly-ventilated area such as indoors or

within a tunnel because the engine exhaust fume includes components that are

harmful to humans.

Warning: Suffocation from Welding Fume

•Always be sure to wear a fume-proof mask when welding as the fumes

generated during welding include harmful gases and dust. Also be careful that

the wind direction is not such that it will cause fumes to be inhaled and always

operate the equipment in a well-ventilated area.

Warning: Electric Shock

•Do not operate the equipment with any doors or covers open.

•Do not touch wirings or any electric parts inside the equipment during operation.

•Do not touch the equipment during operation if the equipment or your body is

wet.

•Be sure to stop the engine whenever touching Weld output terminals such as

when installing or removing welding cables.

•Do not connect welding cables to any part other than Weld output terminals.

•Do not insert any metallic objects, such as pins or wires, into AC output

receptacles or remote control

er connectors.

•Always be sure to turn off all breakers before installing or removing devices

using AC output receptacles or AC output terminals.

•Always be sure to repair the corresponding earth leakage location when earth

leakage relay operate.

•Always be sure to stop the engine and remove the engine key before performing

any equipment check or maintenance.

•Ground every grounding terminal to the earth as set out in the manual. If even

one of all is disconnected by mistake or accident, it will be much more dangerous

for human injury or burns than the NO RELAY case, because leaking current

inevitably goes through the body.

•Even though all the terminals of the loads have been grounded to the earth, the

bonnet (canopy) grounding terminal should be grounded to the earth.

•Grounding should be made after the engine is stopped.

Warning: Fire

•Always be sure to stop the engine when inspecting fuel or refueling, and

absolutely never perform such tasks near fire or other open flame. Wait until the

engine has completely cooled before inspecting fuel or refueling.

•Always be sure to wipe up any spilled fuel or oil.

•Absolutely never use the equipment if there is a fuel, oil or cooling water leak,

and be sure to always repair the leak before using.

•Absolutely never inspect or perform maintenance to the equipment near fire or

other open flame.

•Keep any ignitable items (such as fuel, gas and paint) or inflammable items away

from the equipment because the muffler, exhaust fume and other parts attain

high temperatures.

1. Safety Precautions

- 3 -

Warning: Fire

•Keep any ignitable items (such as fuel, gas and paint) or inflammable items away

from the work area due to the scattering of weld spatter that occurs during

welding.

•Provide at least 1 meter (3 feet) of distance between the equipment and walls

and other obstacles, and operate the equipment on a flat surface.

•Allow the equipment to cool before covering with protective covers and similar

items.

•Do not ground wiring of earth leakage relay of the equipment to piping that

passes through flammable material.

Warning: Injury

•Do not operate the equipment with any doors or covers open. There is a danger

of hair, body parts and other items being caught up in moving parts such as

cooling fans and belts.

•Do not modify the equipment and do not operate with parts removed.

•Always be sure to stop the engine and remove the engine key before performing

any equipment check or maintenance.

Warning: Injury to Eyes and Skin

•Use protective gear, such as rubber gloves, when inspecting or replacing the

battery due to the dilute sulfuric acid in the battery fluid. Be sure that fluid does

not get into eyes, or on skin or clothing.

•If battery fluid gets into the eyes, or on the skin or clothing, immediately wash

with a large amount of water, and always be especially sure to seek medical

attention if it gets into the eyes.

Warning: Explosion

•Do not operate the equipment or recharge the battery when the battery fluid level

is below the lower level.

•Do not generate any sparks near the battery and do not allow any fire or other

open flame near the equipment because the battery generates ignitable gas.

Warning: Electromagnetic Interference

•Persons using a heart pacemaker are not allowed near the welder or welding

work area while welding is being performed without the permission of a doctor.

The welder generates a magnetic field while energized that can negatively affect

pacemaker operation.

Caution: Suffocation from Exhaust Fume

•Do not direct the engine exhaust towards passersby, private homes or similar

persons/locations because the engine exhaust fume includes components that

are harmful to humans.

Caution: Electric Shock

•Do not sprinkle water on the equipment and do not use where exposed to rain.

•If wearing gloves, be sure to always wear gloves with dry insulation properties.

Do not wear gloves that are damaged or wet.

- 4 -

Caution: Burn

•The engine, muffler and similar parts are extremely hot during operation and

immediately after stopping the equipment. Never touch hot parts.

•Never open the radiator cap during operation or immediately after stopping the

equipment. Hot cooling water and steam will spurt out.

•Always be sure to stop the engine and allow it to cool before inspecting or

changing the engine oil. Opening the oil gauge or oil plug during operation will

result in hot oil spurting out.

Caution: Injury

•Use this equipment with it situated on a stable level surface so that it is

prevented from moving.

•Do not move the equipment during operation.

•Always be sure to turn off the switches of all devices using the equipment and

turn off the equipment breakers before starting the engine.

•Always be sure to turn off the power switches of all devices using the equipment

when turning on the equipment breakers. Leaving on the power switch of a

device using the equipment when the equipment breakers are turned on could

result in the sudden operation of the corresponding device.

•Do not leave on the power switch of a device using the equipment and do not

connect a device to an AC output receptacles.

•The lifting lug is designed to be used only for lifting the equipment. Do not lift the

equipment with any heavy items (such as a trailer, gas canister and additional

fuel tank) added to the equipment.

•Always be sure to use the lifting lug when lifting the equipment, and lift slowly

and directly straight above.

•Wear a helmet, safety shoes, gloves and similar protective gear when performing

lifting work. Do not stand or get under the equipment while it is suspended.

•Securely fix the equipment with rope or similar item so that it cannot move when

transporting by truck or other vehicle.

Caution: Injury to Eyes and Skin

•Always be sure to wear arc-proof glasses, clothes that completely cover the skin

and other protective gear when welding to protect the eyes and skin from

harmful light rays generated during welding.

•Always be sure to wear leather gloves, apron, shoe covers, arc-proof glasses

(face shield), safety shoes, hard hat and long-sleeve clothing to protect against

the scattering of weld spatter that occurs during welding.

Caution: Physical and Secondary Damage

•Do not use the equipment for any improper applications. Improper usage can

result in an accident or malfunction.

•Do not connect the AC power source to indoor wiring.

•If using the equipment as a power source for medical equipment, you must

check with the medical equipment manufacturer, doctor and hospital before

using the equipment.

•Set the frequency in accordance with the devices using the equipment.

•Turn always the Idle Control Switch to "HIGH", when the load is incorporated

with any magnet switch

- 5 -

■Locations of Warning Labels

Replace warning labels when they become difficult to see or damaged by affixing

new labels in the specified locations. Order the necessary labels by numbers in

parentheses.

(1) Suffocation from Exhaust Fume (No. X505-007590)

(2) Suffocation from Welding Fume (No. X505-007600)

(3) Electric Shock (No. X505-007610)

(4) Electric Shock (No. X505-007680)

(5) Injury (No. X505-007630)

(6) Burn (No. X505-007650)

(7) Burn (No. X505-007620)

(8) Burn (No. X505-007640)

(1)

(2)

(3)

(5)

(4)

(5)

(6)

(7)

(8)

- 6 -

Model DGW310DMC-220

Generating Method Rotating Field

Rated Current (A)

260 / 280

Rated Voltage (V)

30.4 / 31.2

Duty Cycle (%)

100

Rated Speed (min-1)

3000 / 3600

No Load Voltage (V)

MAX 85

Current Adj. Range (A)

30 – 160

ECO Welding Rod (mm)

φ2.0 –φ4.0

Current Adj. Range (A)

70 – 280 / 85 – 310

SINGLE

Welding Rod (mm)

φ2.6 –φ6.0

Current Adj. Range (A)

35 – 150 / 45 – 160

Welding DC Generator

DUAL Welding Rod (mm)

φ2.0 –φ4.0

Rated Frequency (Hz)

50 / 60

Rated Speed (min-1)

3000 / 3600

Phase 1-Phase 3-Phase

Rated Voltage (V)

100 / 110 200 / 220 200 / 220

Power Factor 1.0 0.8

Rated Output (kVA)

6.0 8.0 9.9

AC Generator

Rating Continuous

Model Kubota D722

Type Water-Cooled 4-Cycle Diesel Engine

Displacement (L)

0.719

Rated Output (kW/min-1)

11.7 / 3000 14.0 / 3600

Fuel ASTM No.2-D Diesel Fuel or Equivalent

Lubricant Oil API Class CD or better

Lubrication Oil Volume (L)

3.8 (Effective 1.4)

Cooling Water Volume (L)

3.0 (Sub Tank Capacity 0.6 L included)

Engine

Starting Method Starter Motor

Battery 46B24L (Japanese Industrial Standard)

Fuel Tank Capacity (L)

Length (mm)

1410

Width (mm)

566

Dimen

-sion

Height (mm)

760

Dry Weight (kg)

338

•Shielded Metal Arc Welding

•Power Source for Light, Electric Tools and Appliances

Caution: Physical and Secondary Damage

•Do not use the equipment for any applications not listed above. Improper usage

can result in an accident or malfunction.

•If using the equipment as a power source for medical equipment, you must

check with the medical equipment manufacturer, doctor and hospital before

using the equipment.

2. Specifications

3. Applications

- 7 -

4. Part Names

Earth Leakage

Circuit Breaker

Outp

ut Control

Dial

Monitor Lamp

Starter Switch

Fuel Meter

Display Selector

Display

Idle Control Switch

Frequency

Selector

P Receptacle

Weld Terminals

Connector

cover

Weld Terminal

Fuse

(10A, 50A)

Battery

Under Plate

Front Door

Bonnet

Grounding

Terminal

Output Terminal

P / 1

Output Terminal

Earth

Grounding

Terminal

Right

Door

Air Cleaner

Oil Gauge

Sub Tank

Oil Plug

Oil Inlet

Fuel Lever

(Fuel Filter)

Water Drain Plug

Oil Drain Plug

Fuel Drain Plug

Output Selector

Remote Control

Connector

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