Shindaiwa DG1000MI Bedienungsanleitung

1 Safety Guidelines

2 Specifications

2.1 Specification Matrix

2.2 Ambient Condition

3 Use

4Parts

4.1 External View

4.2 Control Panel

5 Equipment

5.1 Monitor Display

5.2 Gauges

5.3 Fuel Line Changeover Valve

6 Transportation and installation

6.1 Transportation

6.2 Installation

7 Connection

7.1 Selecting Cable

7.2 Connecting Cable

7.3 Earth Leakage Relay and Grounding

8 Initialization and Pre-check

8.1 Checking Engine Oil

8.2 Checking Coolant/Water

8.3 Checking Fan Belt

8.4 Checking Fuel

8.5 Checking Fuel, Engine oil,

and water leakage

8.6 Checking Battery

9 Operation

9.1 Initializing / Preparation

9.2 200/400 Voltage Changeover

9.3 During Operation

9.4 Stopping Generator

9.5 Protection Features

9.6 Connecting to External Fuel Tank

10 Maintenance

11 Long-term Storage

12 Troubleshooting

13 Generator Wiring Diagram

14 Engine Wiring Diagram

OWNER’S AND

OPERATOR’S MANUAL

Sound Proof

Diesel Engine Generator

DG1000MI

PageTable of Contents

CAUTION : Do not operate the Generator, or any other appliance,

before

ou have read and understood the instructions for use.

- 1 -

Shindaiwa Corporation

71021-94310

- 1 -

Introduction

Thank you for purchasing Shindaiwa Sound Proof Diesel Engine Generator.

zThis user’s manual was created to ensure the safe operation of this equipment. Therefore, the

manufacturer of this equipment strongly recommends that the user follow the instructions herein,

to avoid unnecessary accidents and repairs.

zPlease operate this equipment after thoroughly reviewing and understanding the contents of this

manual.

zPlease attach this manual, if the equipment will be sub-leased.

zPlease store this manual near the equipment for easy reference.

Following convention will be used throughout the manual to indicate the degree

of cautions.

Danger Can cause severe injuries or death.

Caution Can cause minor injuries or damage to the equipment or other

properties

<Caution> Other types of caution

zEven some of the items noted in may lead to severe injuries.

Please read all items and follow all the safety guidelines.

Caution

- 3 -

1 Safety Guidelines

:Suffocation from exhaust fume

Exhaust fume from the engine contains many elements harmful to human. Do not operate

this equipment in poorly ventilated area, such as inside a room or in a tunnel

:Electrical Shock

Do not touch the output terminals during operation.

Be sure to place covers over the output terminals and fasten with fasteners.

Do not insert metal objects (such as pin or wire) into plug-in receptacles.

Do not touch wiring or any electronic parts inside equipment during operation.

Ground the every earth grounding terminal to the earth as set out in the manual.

If even one

of all is unconnected by mistake or accident, it will be much more dangerous for

human body than the NO RELAY case, because leaking current inevitably goes through the

body.

Even though all the earth terminals of the loads have been grounded to the earth, the earth

grounding terminal and the outer bonnet (canopy) grounding terminal should be grounded

to the earth.

There is always a danger of being electrocuted by short-circuit. Be sure to test generator’s

insulation resistance periodically.

Before connecting or disconnecting a load cable to/from output terminals, always turn a

circuit breaker to OFF position, stop the engine, and remove the engine key. A person

performing the maintenance should always keep the key.

Before performing any equipment check or maintenance, stop the engine, and remove the

engine key. A person performing the maintenance should always keep the key.

:Injuries

Close all doors and place locks during operating this equipment, to avoid injuries by

unintentionally touching cooling fan and fan belt.

:Suffocation from exhaust fume

Do not point the exhaust fume toward pedestrians or building.

Caution

Danger

- 4 -

:Injuries to eyes and skin

Battery fluid contains diluted sulfuric acid. Avoid contact with eyes, skin or on clothing. If

the acid comes in contact, especially with eyes, flush with a lot of water, and contact your

physician immediately.

: Explosion



Do not use the equipment or charge the battery, in the case the battery fluid level is lower

than the LOWER level.

Battery may emit some combustible gas, so keep it away from fire and sparks.

:Fire

This equipment uses Diesel Oil as a fuel. When refueling, always stop the engine, and keep

away from fire. Moreover, always wait until the engine cools down before refueling.

Always wipe any drip of Diesel fuel or Lubrication oil. Do not use this equipment when a

leak is found. Repair the equipment before use.

Temperature around muffler and exhaust can get extremely high. Keep any inflammable

items (such as fuel, gas, paint, etc.) away from the equipment.

Battery may emit some combustible gas, so keep it away from fire and sparks.

Always operate this equipment on flat surface and, at least 1 meter away from any objects

(wall, box, etc.).

Do not connect AC output to any indoor wiring.

Always wait until the equipment cools down, before placing any covering materials for

storage.

:Burns

Do not open the radiator cap while operating this equipment or immediately after stopping

the equipment, to avoid sustaining burns from hot vapor.

Do not touch the engine and muffler during operation and immediately after stopping the

equipment, for the temperature can reach extremely high.

When checking engine oil or changing oil, always stop the engine, and wait until the engine

cools down. If you open either the oil gauge or the oil filler cap during operation, hot oil may

cause some injury.

Caution

- 5 -

:Injuries

When lifting the equipment, always use a lift hook.

Do not use Side rope-through, for it may cause equipment to drop.

Always place the equipment on a flat and stable surface, to keep the equipment from

sliding.

When starting the engine, turn off the connected equipment and set the circuit breaker to

OFF position.

Do not move the equipment during operation.

When performing equipment check and maintenance, always stop the engine.

Do not operate the equipment, if the equipment is being modified or if the parts are

removed.

Caution

- 6 -

■

Location of Warning labels

When the warning labels become unreadable or damaged, place new labels on the appropriate

location, as specified in the following figure. When ordering the label, use following part numbers.

1 Operational Instruction Part Number 19401-00361

2 Safety Instruction Part Number 19402-00188

3 Suffocation from exhaust fume Part Number 19402-00161

4 Electrical Shock Part Number 19402-00163

5 Injuries Part Number 19402-00167

6 Injuries Part Number 19402-00162

7 Burns Part Number 19402-00165

8 Burns Part Number 19402-00164

9 Fire Part Number 19402-00166

Lift points Part Number 19401-00153

11 Tie (Sleeper) Marker Part Number 19401-00207

Bonnet Grounding Terminal Part Number 19401-00206

- 7 -

2 Specifications

2.1 Specification Matrix

Name of Generator DG1000MI-400

Type Unit Blushless, Rotating Field, 3-Phase, 4-Pole,

Synchronous AC Generator

kVA

80 100Rated Output

kW 64 80

Rated Voltage (or the below) V 200 220

Rated Current (or the below) A 231 262

Rated Voltage V 400 440

Rated Current A 115 131

Frequency Hz 50 60

Rated speed min

-1

1500 1800

Winding - 3-phase, 4-wire, Star with neutral

Power factor % 80

Insulation class - H

Excitation - Self-excitation with AVR

Alternator

No. of poles - 4

Types - Vertical Water-cooled 4-cycle Diesel Engine

Model (Manufacturer) - DD-6BG1T(ISUZU)

No. of Cylinders (bore x stroke) mm 6 (105 x 125)

kW 73.1 91.2Continuous rated output

PS 99.4 124

Rated speed min

-1

1500 1800

Displacement L 6.494

Combustion system - Direct Fuel Injection with Turbo Charger

Cooling method - Radiator

Lubricating method - Forced lubrication

Starting method - Electric start

Fuel - Diesel Fuel

（

ASTM No. 2-D

）

Lubricant oil - CD class

Fuel tank capacity L 219

Lubricant volume (Full) L 22

Cooling water volume L 22.8

Starting motor capacity V-kW

24 - 4.5

Charging dynamo capacity V-A 24 - 30

Engine

Battery - 95D31R x 2

Volt/Freq/Amp meter - OOperation

Device Voltage regulator - O

Oil pressure, Water temp. - Lamp indication (Engine stops)Protection

Device Battery charge - Lamp indication

Hour meter - OControl

Panel -

Dimensions (L x W x H) mm 2750 x 1000 x 1400Unit

Dry weight kg 1800

- 8 -

2.2 Ambient Condition

Use the equipment under the following ambient condition. The other condition may cause

trouble, insufficient output power or deterioration of durability.

■

Ambient Temperature : -15ºC

～

40ºC

■

Humidity : less than 80%

■

Altitude : less than 300m

3 Use

Power source for construction –use equipment, such as submersible pump

Power source for lighting

Power source for electric tools and home appliances

4 Parts

4.1 External view

LIFTING LUG

PANEL DOOR

ROPING LUG

BATTERY

OIL FILTER

EXTERNAL

FUEL INTAKE

EXTERNAL

FUEL RETURN

WATER

SEPARATOR

FUEL DRAIN PLUG

COOLANT

DRAIN PLUG

INSPECTION

DOOR FOR

GENERATOR

ROPING LUG

FUEL FILTER

RADIATOR

INSPECTION

DOOR FOR

ENGINE

OIL FILLER CAP

RESERVOIR TANK

OIL GAUGE

ROPING LUG

AIR CLEANER

INSPECTION

DOOR FOR

ENGINE

FUEL INTAKE

FUEL TANK

BATTERY

OIL DRAIN PLUG

PHASE

OUTPUT

TERMINAL

EARTH

GROUNDING

TERMINAL

OUT TERMINAL

COVER

INSPECTION

DOOR FOR

GENERATOR

PHASE

OUTPUT

TERMINAL

PHASE

OUTPUT

RECEPTACLES

NNET

GROUNDING

TERMINAL

- 9 -

4.2

Control panel

No.

Name No.

Name

1 3-phase circuit breaker 11 Water Temperature Gauge

2 1-phase circuit breaker 12

Oil Pressure Gauge

3 Voltage Meter 13

Fuel Gauge

4 Amp Meter 14

Hour Meter

5 Frequency Meter 15

Emergency Stop Button

6 Earth Leakage Relay 16

Preheat Lamp

7 Panel Light & Generating Lamp 17

Starter Switch

8 Voltage Regulator 18

Throttle Lever

9 Ammeter Change-Over Switch 19

Frequency Adjusting Screw

10 Monitor Display

- 10 -

WATER TEMP

5 Equipment

5.1 Monitor Display

This generator is equipped with monitoring function for water/coolant temperature, oil pressure,

battery charge, air filter flow, battery fluid level, and fuel level.

When the equipment is started under normal condition, Oil Pressure and Battery Charge lamps

will flash when the Starter Switch is turned from STOP to OPERATING, and all lamps will go off,

immediately after the engine is started.

When the abnormality is detected either in water temperature or in oil pressure, the

corresponding monitor lamp will flash, and the automatic shutoff shall be engaged.

When the automatic shutoff is engaged, turn the starter switch to STOP position, then restart the

engine. When the automatic shutoff is engaged next time, check all parts of the corresponding

alarm.

5.1.1 Water Temperature Monitoring Lamp (for temperature High)

: Injuries

Close all doors and place locks during operating this equipment, to avoid injuries by

unintentionally touching cooling fan and fan belt.

: Burns

Do not open the radiator cap while operating this equipment or immediately after stopping

the equipment, to avoid sustaining burns from hot vapor.

Do not touch the engine and muffler during operation and immediately after stopping the

equipment, for the temperature can reach extremely high.

When the water temperature reaches 105 degrees Celsius during operation, the water

temperature-monitoring lamp will flash, and the automatic shutoff will be engaged.

When this occurs, check the Coolant reservoir tank, and replenish if needed

(refer to 8-2 Checking coolant / water level).

Danger

Caution

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