Sices ATS LOGICA Bedienungsanleitung

Filename: Use and Maintenance

Manual

Rev. 01 Date: 01/03/2016

Product: ATS LOGICA Control Panel

Model with ATS115

Use and Maintenance Manual ATS LOGICA CONTROL PANEL with ATS115

THIS MANUAL IS TO BE CONSIDERED AN ATTACHMENT OF THE ATS115

CONTROLLER.

INDEX

1. Introduction to the manual (see also ATS115 manual)...............................................3

2. General conditions of use (see also ATS115 manual)................................................4

3. Installation Instructions (see also ATS115 manual) ...................................................5

3.1 Safety distances.......................................................................................................6

3.2 Control Panel protection...........................................................................................6

4. Start-up...........................................................................................................................7

4.1 Operating logic (standard version)............................................................................7

4.2 Operating DC voltage modification (HW)..................................................................8

4.3 Operating AC voltage modification (HW) (see also attached document)..................8

4.4 Operating AC voltage modification and SW operation (see also attached

document) ....................................................................................................................12

4.5 Operating Logic (standard version) ........................................................................16

4.5.1 Switch carried out by interlocked contactors...................................................16

4.5.2 Switch carried out by motorized changeover switch .......................................17

4.5.3 Power cables interconnections and how to tighten the screws.......................20

4.5.4 AUTO Operating mode...................................................................................22

4.5.5 MANUAL Operating mode..............................................................................23

4.5.6 Position 0 (OFF) .............................................................................................23

5. Composition of the Panel............................................................................................24

5.1 Connection interface terminal board (Switch and Auxiliaries).................................28

6. Options available and possible configurations of the controller ............................31

6.1 Battery Charger SW 5A 12Vdc or 24Vdc (see also related datasheet) ..................31

6.2 Management of two Gensets switching..................................................................32

Option kit diodes bridge D1 .....................................................................................32

Option kit relay KA...................................................................................................33

6.3 Communication ports: RS232, ETHERNET, RS485 (only with ATS115Plus) ........33

6.4 Inhibition.................................................................................................................33

6.5 CTs.........................................................................................................................34

7. Check and maintenance (see also ATS115 manual).................................................35

8. Transport, storage and decommissioning ................................................................36

9. Faults and possible causes (see also ATS115 manual) ...........................................37

10. How to ask for assistance.........................................................................................39

11. Our range: overall dimensions.................................................................................40

Use and Maintenance Manual ATS LOGICA CONTROL PANEL with ATS115

SICES is pleased to thank you for purchasing our ATS LOGICA Automatic Transfer Switch Panel.

This Control Panel is the result of the design, the selection of the best components, the careful

assembly and the strict test to which all SICES products are submitted.

We would like to recommend to read this manual carefully, to observe the safety rules and all

regulations for the correct use and maintenance of the ATS LOGICA Control Panel. This will

guarantee you better duration results and efficiency.

For any doubts or questions, please do not hesitate to contact our technicians for clarifications.

The information contained in this manual are updated to the printing stage, but they may still be

modified without notice in compliance with our aims of continuous development and improving of

products.

This manual and all the enclosed documents are to be intended as part of the Control Panel and are

intended to be read by all persons are involved in the life cycle of the machinery. Therefore they

must be collected in a well-known place and be accessible to the operators, keeping them carefully

in order to avoid their loss and/or deterioration.

This manual has been drafted for the installer, the user and the maintenance technician. It is

compulsory to read it carefully and examine all electrical diagrams and instructions enclosed, as they

provide indications on the Control Panel use and they also show the technical characteristics as well

as the installation and assembling features.

The Customer must complies with all the safety instructions.

WARNING:

The automatic transfer switch control panel must be only used by properly

trained personnel.

The installation must only be planned and carried out by skilled personnel.

Any fault in installation and use may cause serious damage to the machinery,

to the user system and to the persons involved.

Please note that it is compulsory to observe all regulations in force in the country of

installation. In case of more regulations in force on the same matter, always consider

the strictest ones.

WARNING:

400V –50 Hz.

Use and Maintenance Manual ATS LOGICA CONTROL PANEL with ATS115

The product has been designed and manufactured in compliance with the safety regulations in force,

for use in normal and not classified environments. In order to prevent damages/injuries to things and

persons, we strictly recommend to use all necessary cautions and observe the regulations.

The control panel sizes for the calculation of the dissipated thermal power have been estimated

considering that no other heating sources occur nearby. If the control panel is placed into a room

together with other panels, a suitable distance must be guaranteed in order to allow the dissipation

of the heating produced.

The calculation has been carried out for a use at an average environmental temperature of 35°C,

according to the rules CEI EN 60439-1/2.

In case of need of use at a different environmental temperature, please contact our

technical department for the proper evaluations.

The Control Panel is intended to be used only to the purpose for which it has been designed. Any

other use is considered improper and therefore dangerous.

Use and Maintenance Manual ATS LOGICA CONTROL PANEL with ATS115

Do not carry out or try to perform the start-up, maintenance, reparation or modification

you have neither the competence nor the particular instructions.

If any doubt persists after reading the following paragraphs and attachments, please

do not hesitate to contact the SICES Technical Service. All operations must be always

performed in compliance with the safety regulations.

We recommend to check that the Control Panel is intact after unpacking. In case of any doubts, do

not use it, but refer to the manufacturer under penalty of nullity of the warranty.

Before proceeding to the installation, ensure you checked and observed the following indications:

- All installation operations must be performed by skilled personnel who strictly observe the

safety regulations in force in the country where the installation takes place;

- Ensure that the data on the label identifying the control panel comply with the plant values;

in detail, check power, voltage, current and frequency;

- For the electric connection strictly follow the enclosed electric diagram (it contains useful

information);

- In the connection of power and command lines we recommend you to guarantee at least the

section value suggested;

- Ensure that the connection of the earthing protection conductor is always connected

compatibly with the distribution system and the regulations in force in the country of use;

- Ensure that the conductors of the auxiliary circuit are correctly connected. Also check

the correct connection of phase and neutral conductors.

A wrong or missed neutral conductor connection may cause serious damages

to the Control Panel and to the distribution plants connected to it.

Install the Control Panel according to the protection degree. We recommend you to use a cable

gland with the same characteristics in order to avoid a decreasing of the protection value.

The Control Panels must be installed properly. Any faults, modifications to the original project or

interference caused by external agents such as plants, animals, dust, mould, etc. must be removed

or refreshed to the default values.

Use and Maintenance Manual ATS LOGICA CONTROL PANEL with ATS115

The panel must be placed at a safe distance from heating sources, fuel storage,

flammable material (paper, cloth, etc.) and chemical substances. The precautions

adopted must be those approved by the competent authorities. In order to avoid

potentially dangerous situations, isolate the area around the panel preventing

unauthorised personnel from approaching.

Although SICES products comply with the electromagnetic compatibility rules,

still we strongly recommend NOT to install the Panel (and the Genset) next to

equipment ejecting emissions.

Pay special attention while assembling the Control Panel in order to prevent external elements from

falling into the Panel, such as metal shavings or other which could damage or impede the operation

of the electric components.

Note

It is the installer’s responsibility to provide a DECLARATION OF CONFORMITY on the Control

Panel installation once the work has been completed.

WARNING: A wrong installation or electrical connection may cause serious

damage to people, Genset, ATS Control Panel and/or plant connected to it.

In order to protect the panel from indirect contact, overload and short-circuit, it is the installer’s

responsibility to connect a protection device on Source A (MAINS) and B (GENSET) with the correct

characteristics and values for the installation point.

In order to guarantee against electrodynamic stress caused by a short circuit for control panels fixed

to the floor, it is necessary to fix the lines to each other or to a support. It is also necessary to provide

supports for the power cables so that these do not weigh down the transfer switch connection bars.

It is the installer’s responsibility to check that the electrical loads connected to the load and the

related current values do not exceed the panel projected value.

The installer must provide the installation of all the necessary equipment aimed at

guarantee a safe and correct operation of the system in which the ATS LOGICA

Control Panel and Genset are installed (e.g. coordination of the protections against

direct and indirect contacts).

Notes: We recommend you to use the suitable equipment (overvoltage protectors) in order to protect

the circuits directly supplied by the Mains from overvoltage due to atmospheric discharges or

particular events.

Use and Maintenance Manual ATS LOGICA CONTROL PANEL with ATS115

WARNING:

Every control panel is produced and configured for operations at: 400V –50

Hz.

Control panels between 45 and 125A have the following voltage and frequency values:

DC voltage:

12Vdc.

AC voltage:

400Vac.

(The ABB contactors coils can work at 100÷250V.)

Frequency:

1) 50Hz.

2) 60Hz.

It is possible change the frequency values by modifying a parameter on the ATS115 controller (SW).

Control panels between 160 and 4000A have the following voltage and frequency values:

DC voltage switch.

The Control Panels are suitable for operating at different genset battery voltages:

1) 12Vdc.

2) 24Vdc.

It is possible change this level by modifying the Hardware on the control panel internal wiring (see

par. 4.2).

AC voltage switch.

The Control Panels are suitable for operating at different AC voltages:

3) 220Vac.

4) 380Vac.

5) 400Vac.

6) 440Vac.

In order to adjustthe Control Panel to the different AC voltage level, it is necessary to carry outsome

operations related to both control panel internal connections (HW) and ATS115 controller

parameters modifications (SW).

Use and Maintenance Manual ATS LOGICA CONTROL PANEL with ATS115

Frequency:

1) 50Hz.

2) 60Hz.

It is possible change the frequency values by modifying a parameter on the ATS115 controller (SW).

In order to change the DC voltage, connect the 2.7B wire (identified by red rings) to the RB

wire clamp:

1) Battery Voltage 12Vdc: wire 2.7B to wire clamp 12

2) Battery Voltage 24Vdc: wire 2.7B to wire clamp 24.

(Example of 24Vdc operation)

For the HW change, see the attached document in the documentation supplied with the

control panel and reported below.

WARNING: All voltage switch operations have to be

carried out before the operation start, with absence of

voltage.

THE CONTROL PANEL IS PRODUCED AND CONFIGURED FOR THREE-PHASE + NEUTRAL

400V OPERATIONS.

Use and Maintenance Manual ATS LOGICA CONTROL PANEL with ATS115

WARNING:

The cables in the figures below have a numeration that may not correspond to the control panel in

use.

They only have a demonstrative purpose. See the electrical diagram to identify the right cable

number to take in consideration in order to modify the operating voltage.

The sticker on the control panel rear door identifies the internal equipment.

BEFORE CHANGING THE VOLTAGE:

Disconnect the supply of the following devices: “KBG” (capacity 160÷4000A), “KR-KG” (capacity

45÷125A), power supply “A2” (optional).

“KBG” “KR-KG” “A2” (optional)

For the voltage change (size 45÷125A) please contact SICES Sales Department.

Remove the protection panel and disconnect the

changeover switch connector.

KBG = ABB KBG = TECHNOELECTRIC

(Lower side) (Upper side)

Disconnect the coil

supply connector.

Use and Maintenance Manual ATS LOGICA CONTROL PANEL with ATS115

The VOLTAGE SWITCH is carried out in the “X1” bar and in the “TR1” autotransformer for

160÷4000A capacities.

X1 TR1

On “X1” bar and on “TR1” the connected cables are

identified by 3 red rings.

ENSURE THAT THE CABLES WITH THE RED RINGS ARE PLACED AS REPORTED IN THE

ELECTRICAL DIAGRAM SPECIFICATIONS.

ENSURE THAT THE CABLES WITH THE RED RINGS ARE PLACED AS REPORTED BELOW

AND SEE THE ELECTRICAL DIAGRAM SPECIFICATIONS FOR THE IDENTIFICATION OF THE

NUMBER OF CABLES.

OPERATING VOLTAGE: 220V (MOVE THE RED RINGED CABLE ONLY)

-X1--TR1-

220V 220V

Right

Left

Side by side

NOTE: for the side by side “X1” bar, the red ringed cable is connected to the terminals with an “odd

number” (left).

WARNING: it is advisable to move one cable at a time in order to avoid inverting the sequence with

the other cables.

CHECK THE VOLTAGE ON THE SWITCH AND POWER SUPPLY CONNECTORS (OPTIONAL).

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