Siemens SICHARGE D Bedienungsanleitung

Preventive Maintenance Checklist for SICHARGE D and Dispenser

Preventive Maintenance Checklist

for SICHARGE D and Dispenser

Product Information

07/2023

A5E52386197

-AB

Introduction

Preparation

Preventive Maintenance

Checklist for SICHARGE D

Preventive Maintenance

Checklist for Dispenser

Siemens AG

Smart Infrastructure

eMobility

Siemenspromenade 10

91058 Erlangen

GERMANY

A5E52386197-AB

Ⓟ

07/2023 Subject to change

All

rights reserved

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Preventive Maintenance Checklist for SICHARGE D and Dispenser

Product Information, 07/2023, A5E52386197-AB 3

Table of contents

1 Introduction ........................................................................................................................................... 4

2 Preparation ............................................................................................................................................ 5

3 Preventive Maintenance Checklist for SICHARGE D .............................................................................. 7

4 Preventive Maintenance Checklist for Dispenser................................................................................ 10

Preventive Maintenance Checklist for SICHARGE D and Dispenser

4Product Information, 07/2023, A5E52386197-AB

Introduction

The condition of the system and any defects found must be documented with suitable

photos.

If an inspection point is marked "FAIL (F)", a more detailed description of the defect must be

given at the end of the checklist.

Criteria that cannot be checked, e.g. because they are not present, are to be marked with

"N/A".

The list must be filled in completely.

Defects that have been directly eliminated are to be entered in the defect list and marked as

completed.

Note

After commissioning, carry out the checks at the following intervals:

•

6 months after commissioning

•

12 months after commissioning

After the first year, carry o

ut the tests every 12 months. Perform the checks at shorter

intervals if necessitated by the ambient conditions of the SICHARGE D charging station (e.g.

high dust exposure).

Preventive Maintenance Checklist for SICHARGE D and Dispenser

Product Information, 07/2023, A5E52386197-AB 5

Preparation

Before going to the job site, make sure to bring the following items to ensure a correct

maintenance in the most efficient time possible.

•Keys to unlock the device.

•Check the FW version and LOGO! version.

–Ask for the customer's agreement to update in case new software is available.

–Prepare a USB stick and microSD card for these updates.

•Check and use latest version of the Preventive Maintenance Checklist

(https://support.industry.siemens.com/cs/de/en/view/109814289)

•Check for available and latest versions of the Q-Feedbacks (https://siemens.com/sicharge-

d-manuals) and if they are applicable. Make sure you are logged in and the Intranet view

is enabled.

•Check if additional spare parts for maintenance are required.

•Check for current error flag events and events that have occurred in the recent days. Be

prepared to resolve them on the same trip to the site.

Note

Estimated time

Keep in mind that the estimated time to complete all maintenance steps is approximately 2.5

hours for the SICHARGE D and 1.5 hours for the Dispenser.

List of Tools

•Allen set - 4 to 19 mm

•Cleaning wipes

•Cutter

•Digital multi-meter up to 1 000 V

•Insulation tester

•Earth Resistance Meter

•Hand pump for liquid-cooled cable coolant

•Insulated screwdriver set

•Ladder

•Lubricant

•Torque wrench - 3 to 150 Nm

•Torx set - TX 8 to 30

•Vacuum cleaner

Preparation

Preventive Maintenance Checklist for SICHARGE D and Dispenser

6Product Information, 07/2023, A5E52386197-AB

Required material for standard maintenance per SICHARGE D

Part Number

Functional Description

Quantity

8EM5905-0AA00-0AA3

Filter Mat G4 380x480x20mm Bottom Side

8EM5905-0AA00-0AA4

Filter Mat G4 380x550x20mm Bottom Rear

8EM5905-0AA00-0AA5

Filter Mat G4 220x520x20mm Top Side

8EM5905-0AA00-0AA6

Filter Mat G4 200x640x20mm Top Rear

8EM5905-0AA00-0AA8

Filter Mat G4 130x170x20mm Automation

8EM5905-0AA00-0AA2 (Optional)

Cooling Liquid Glysofor N 52%

Required material for standard maintenance per Dispenser

Part Number

Functional Description

Quantity

8EM5901-2AA00-2AA8

Filter Mat G4 220x215x20mm Dispenser Bottom

8EM5901-2AA00-3AA0

Filter Mat G4 430x100x20mm Dispenser Top

Recommended additional components

Note

Quantities vary depending on the configuration.

Part Number

Functional Description

Qty. SICHARGE D

Qty. Dispenser

8EM5905-0AA00-2AA5

Mating Face Repair Kit Phoenix CCS 250/400 A

1 or 2

8EM5905-0AA00-2AA6

Mating Face Repair Kit Phoenix CCS 500 A

none or 1

8EM5902-1AA00-2AA4

Charging Plug Retainer CCS

1 or 2

8EM5902-1AA00-2AA5

Charging Plug Retainer CHAdeMO

none or 1

Preventive Maintenance Checklist for SICHARGE D and Dispenser

Product Information, 07/2023, A5E52386197-AB 7

Preventive Maintenance Checklist for SICHARGE D

Control (at least annually)

Customer:

Date:

Serial number:

Date of manufacture:

Location:

Name:

Signature:

No.

Checklist item

N/A

Visual Inspection Outside

Check the exterior of the cabinet for visible damage, stickers or graffiti.

Check the control panel (HMI) for visible damage.

Check the charging cables and plugs for moisture, dust, corrosion, demolition or wear.

Check cable management system (CMS), rope and cable clamp for moisture, dust, corrosion, dem-

olition or wear.

Check positioning of the charging cables in the CMS.

Check ease of movement of the CMS on both sides.

Check retraction of the CMS.

Check the AC charging socket for damage.

Check the position of the charging plug in the plug holder.

Check for material deposits, such as snow or accumulations of dirt, and remove if necessary.

Check the display windows of meters.

Check the housing LEDs.

☐

Emergency Stop

Check the emergency stop button (NOT during charging process).

Check whether an error message appears on the HMI and LED turn red after pressing the button.

Observe if the charger returns to the default state after releasing the emergency stop button (LED

white, then green).

☐

Open Door, Shutdown and Power-Free State

Open the door and check if any error message appears on the HMI and the LEDs are red.

Check that the RCD trips by pushing the test button (RCD for AC charging needs the door contact

switch to be closed to be energized and being able to trip).

Press "Shutdown" on the HMI and wait for the charging station to shut down. Turn off -QA2.

Establish the power-free state.

Check the fans for any damages.

Check the ventilation openings.

Clean the grilles of fans and air intakes.

Check all the filter mats and replace if dirty.

Check the internal fans and clean them if necessary.

Check the insulation of the fan cables for visible damage.

☐

Preventive Maintenance Checklist for SICHARGE D

Preventive Maintenance Checklist for SICHARGE D and Dispenser

8Product Information, 07/2023, A5E52386197-AB

No.

Checklist item

N/A

Doors

Check the function of the cabinet door (lubricate the hinges if necessary).

Check the door locks and hinges for ease of movement.

Check if the earthing straps are damaged, complete and/or tightened on both doors.

☐

AC Charging Socket

Check for smooth running of the AC locking motor (red lever) (-XD102).

Check the actuator of the AC socket.

☐

Visual Inspection Inside

Inspect the inside charger ceiling, doors, grating, and cable bushings.

Check the heating system.

Make a visual inspection for any damages to all components.

Check whether the cylinder fuses of the SPDs at the dispenser outlets are still intact.

Check the safety signs. (Front side: plastic cover MCCB, surge protection, Back side: chimney).

Are country-specific additional signs available?

Is system documentation (circuit diagrams, product documentation, OEM documentation) avai-

lable?

☐

AC Mains and Dispenser Bus Bar Connection

Check the tightening torques (40 Nm) or mark on the nut of the L1, L2, L3, N connections.

Check the tightening torque (40 Nm) or mark on the nut of the PE ground connections.

Check the tightening torques (40 Nm) or mark on the nut of the Dispenser DC+ and DC- connec-

tions.

☐

Cooling Unit

Check the fill level of the coolant.

Check for any leaks in the coolant circuit.

Check the tubes and connectors of the cooling unit.

Add coolant, if the fill level is too low.

☐

Clean Interior

Clean the interior if necessary

☐

10 Electrical Safety Measurements

Perform and document the electrical safety measurements of electrical protective devices and

earth resistance according to the local regulations and standards.

☐☐☐

11 Power-On, Update and Close Door

Turn on -QA2 and supply power to the charging station.

Wait until the charging station is ready (LEDs green).

Install FW updates if available and the customer has agreed in written form.

Install LOGO! updates if available and the customer has agreed in written form. For this purpose, a

micro-SD card is needed.

Close and lock the door.

☐

Preventive Maintenance Checklist for SICHARGE D

Preventive Maintenance Checklist for SICHARGE D and Dispenser

Product Information, 07/2023, A5E52386197-AB 9

Comments and findings:

Name

Function

Signature

Responsible person

(optional) Customer

Please take into consideration that the document is only valid after signatures of technician or if included in the final

document delivered to the customer.

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