Siemens VersiCharge Ultra 50 Bedienungsanleitung

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Installation Manual

VersiCharge Ultra 50™

50 kW DC fast charger

Table of Contents

Important safety instructions and specifications. Save these instructions 4

FCC Notice 6

Packaging, handling and receipt 7

Site configuration 8

Underground power preparation 12

Above ground power preparation 13

Installation requirements and equipment 14

Unpacking and installation preparation 15

Installation 18

Underground conduit and wiring 20

Above ground conduit and wiring 22

Wire and commission 23

Ethernet port access 25

Closing checklist 26

Grounding instructions

This unit is to be connected to a grounded, metal, permanent

wiring system; and an equipment-grounding conductor is to

be run with circuit conductors and connected to equipment-

grounding terminal or lead on battery charger. Connections

to the battery charger shall comply with all local codes and

ordinances. Observe all pertinent national, regional and local

safety laws and regulations when installing and

commissioning the Ultra 50 fast charger.

Wiring size

3ø: 4 AWG

Use 90°C Copper Wire

Use 4 AWG insulated

grounding conductor

1ø: 18 AWG

Use 90°C Copper Wire

An insulated grounding conductor that is identical in size,

insulation material and thickness to the grounded and

ungrounded branch-circuit supply conductors except that it is

green with or without one or more yellow stripes is to be

installed as part of the branch circuit that supplies the unit or

system. This grounding conductor is to be grounded to earth

at the service equipment or, when supplied by a separately

derived system, at the supply transformer.

Important safety instructions and

specifications. Save these instructions.

This manual contains important instructions for the VersiCharge

Ultra 50™ electric vehicle fast charger model:

US2:VSCULT50SAG, 50kW DC

These instructions must be followed during installation of the

unit.

For charger operating instructions, see US2:VSCULT50SAG

Operating Manual (document SIDS-T40046-00-4AUS).

For charger maintenance instructions, see US2:VSCULT50SAG

Maintenance Manual (document SIDS-T40047-00-4AUS).

Identifying symbols

CAUTION

RISK OF ELECTRIC SHOCK

Equipment Grounding Conductor Symbol

øPhase Symbol

∿Alternating Current Supply Symbol

CAUTION

The Ultra 50 fast charger must be installed and serviced

only by qualified electrical personnel. To achieve EMC

compliance, the chassis of the Ultra 50 must be grounded

to the earth locally at the charger.

CAUTION

In the event of a circuit breaker trip, the charger must be

inspected by a Siemens-certified service agent before the

charger is re-energized.

VersiCharge Ultra 50™ | Installation Manual

Important safety instructions and

specifications. Save these instructions.

Input:

3ø WYE CONNECTED

277/480V ±10%

60Hz

55kW

1ø, 120V

60Hz

250W

The Ultra 50 must be connected to a circuit provided with an

appropriate branch circuit over-current protection in

accordance with the National Electrical Code, ANSI/NFPA 70.

Tightening torque:

Wiring terminals:

Breaker 4.0 Nm/35 lb-in

Service hatch:

2.0 Nm/17.70 lb-in

Operating temperature:

-35° to 50°C / -31° to 122°F

Maximum ambient

temperature:

55°C /131°F

Weather rating:

NEMA Type 3R

Installation Manual | VersiCharge Ultra 50™

FCC Notice

Information to the user

(FCC Part 15.105)

Class A product:

NOTE:

This equipment has been tested and found to comply with the

limits for a Class A digital device, pursuant to Part 15 of the FCC

rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in

a commercial environment. This equipment generates, uses and

can radiate radio frequency energy and, if not installed and used

in accordance with the instruction manual, may cause harmful

interference to radio communications. Operation of this

equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct

the interference at his own expense.

Modification warning

(FCC Part 15.21)

In addition, the user’s manual or instruction manual shall

caution the user that changes or modifications not expressly

approved by the party responsible for compliance could void the

user’s authority to operate the equipment (see below for

example).

Warning: Any changes or modifications not expressly

approved by (Siemens Industry, Inc.) could void the user’s

authority to operate this equipment.

VersiCharge Ultra 50™ | Installation Manual

Packaging, handling and receipt

Read these instructions carefully to become familiar with Ultra

50 packaging and handling procedures prior to unpacking and

installation.

In all cases, the Ultra 50 is to be transported to the installation

site in its original packaging and only unpacked at the

installation site.

Installation, commissioning and servicing of the Ultra 50 should

only be carried out by qualified personnel.

Materials:

The Ultra 50 is transported in a reinforced cardboard crate.

Please respect the environment and recycle/reuse the materials.

Storage:

Store in the original packaging in a horizontal position.

Storage temperature:

-20 to 45°C / -4 to 113°F.

Handling:

Only lift the Ultra 50 packaging to its horizontal orientation

using a forklift, pallet jack or with lifting straps and engine hoist,

forklift or crane. Check the weight on the delivery documents

and ensure the lifting apparatus used is compatible.

Receipt:

Check that the crate packaging is in good condition and that the

Ultra 50 is not damaged.

If there are any problems noted, make a formal complaint to the

carrier and notify your supplier.

Packed crate weight:

200kg/440lb

Crate size:

850(W) x 2150(H) x 450(D)mm

33.5(W) x 84.5(H) x 18(D) inches

Ultra 50 size:

750(W) x 2000(H) x 330(D)mm

29.5(W) x 78.7(H) x 13(D) inches

(without plugs)

Ultra 50 weight:

165kg/364lbs

Installation Manual | VersiCharge Ultra 50™

Site configuration

Site survey:

The Ultra 50 can be installed onto a newly prepared concrete

pad, or onto an existing concrete surface, with service wiring

supplied through conduit via the foundation or above ground.

If a foundation to supply power from underground is to be

prepared, follow the underground power instruction for

installation.

If the charger is to be installed onto an existing concrete surface,

follow the above ground power instruction for installation.

The Ultra 50 is best installed following the recommended site

configuration requirements.

Ground fixing:

The Ultra 50 is to be fixed to the ground through the baseplate

fixing holes with 4 x M16 or 5/8-11 inch fasteners (not supplied).

The fasteners should fix the Ultra 50 securely to the foundation

through the baseplate and protrude 30-40mm/1.2-1.6 inch

maximum from the foundation surface, in accordance with the

dimensions and fixing points shown in: Figure 5: Fixing guide.

See Figure 1: Dimensions walls or obstacles, for installation

against or near walls or other obstacles.

Foundation requirements:

The foundation must be flat, even, and the appropriate density

for the weight of the Ultra 50.

Check the flatness and level of the foundation and level of the

Ultra 50 baseplate prior to fixing.

Communications:

4G network capability or Ethernet.

The Ultra 50 is fitted with a Harting external IP65 rated Ethernet

port. This port can be accessed temporarily during installation.

If a more permanent, sealed connection is required, use Harting

external Ethernet connector, 9153000401. See page 23 for

Ethernet port access.

Site restriction:

Installation shall not be done in a commercial garage (repair

facility) or closer than 6 meters/20ft of an outdoor motor fuel

dispensing device.

CAUTION

A qualified engineer must survey the installation site to

determine the correct ground preparation for the size and

weight of the Ultra 50, in accordance with all local applicable

codes and regulations.

VersiCharge Ultra 50™ | Installation Manual

Site configuration

Minimum measurement

requirements:

Contact your Siemens representative for installation advice, if

your mimimum measurements are smaller than shown in

Figure 1.

28.5” (725)

minimum

6.3”

160

9.8”

(250)

11.8”

(300)

Do not scale

Wall Wall

28.5” (725)

minimum

Figure 1: Dimensions walls or obstacles

Installation Manual | VersiCharge Ultra 50™

Site configuration

Ultra 50 charging cable range:

The standard Ultra 50 cable reach is approximately 2.0

meters/6.5 feet as shown in these site layouts.

Customized lengths are also available. Contact your supplier

should your requirements differ.

If longer length cables are used, please ensure the cable is kept

tidy and close to the Ultra 50 sides at all times.

Single carparking bay:

To service one car bay, 500mm/20 inches of space is

recommended between the car and the Ultra 50 front and back

for ease of use.

Wheel stops installed at 1200mm/4 feet from the center-front of

the Ultra 50 can achieve this.

If the Ultra 50 is to be installed with it’s back or sides against, or

near a wall or other obstacle, use the minimum distances

shown in Figure 2.

Top view

Do not scale

20”

(500)

SAE Combo

Plug Range

CHAdeMO

Plug Range

47”

(1200)

WHEEL

STOPS

Figure 2: Single car parking minimum distances

VersiCharge Ultra 50™ | Installation Manual

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