Siemens LMV 5 Series Betriebsanleitung

Combustion Controls

Global Siemens Headquarters

Siemens AG

Berliner Ring 23

76437 Rastatt

Germany

SCC, Inc.

1250 Lunt Avenue

Elk Grove Village, IL 60007

USA

Telephone: 1-224-366-8445

www.scccombustion.com

Printed in USA

LMV5...

Linkageless Burner

Management System

Technical Instructions November 21, 2016

IntentionallyLeftBlank

Section 1 Overview

Section 2 Wiring

Section 3 Parameters

Section 4 Commissioning

Section 5 VSD

Section 6 O2 Trim

Section 7 Troubleshooting

Section 8 odbus

Section 9 ACS450

Section 10 Revision History

Appendix A Application Guide

Appendix B* Complimentary

Products Guide

*Can be found at www.scccombustion.com.

GP 2 FUEL TRAIN

ERROR CODES

Section 1 Overview

Section 2 Wiring

Section 3 Parameters

Section 4 Commissioning

Section 5 VSD

Section 6 O2 Trim

Section 7 Troubleshooting

Section 8 odbus

Section 9 ACS450

Section 10 Revision History

Appendix A Application Guide

Appendix B* Complimentary

Products Guide

*Can be found at www.scccombustion.com.

GP 2 FUEL TRAIN

ERROR CODES

LMV Series Technical Instructions

Document No. LV5-1000

SCC Inc. Page 1 Section 1

1-1: Introduction

The LMV5 Burner / Boiler Management System (BMS) is ideally suited for use with steam

boilers, hot water boilers, thermal fluid heaters, and industrial burners. The LMV5 is e tremely

fle ible, and encompasses the following features:

• Flame safeguard (independent processor)

• Fuel-air ratio control

• Load control / full PID control for pressure or temperature

• Integrated O2 trim

• Variable Frequency Drive (VFD) control

• Fuel usage monitoring

• Efficiency monitoring

• Simultaneous operation of up to 5 rotary actuators (up to 6 connected)

• Dual setpoints

• Modbus communication

• Remote setpoint or remote firing rate from building automation or e ternal controller

• Flue gas recirculation hold functions (LMV52)

• Thermal shock protection

• Valve proving / valve leak testing

• Dual flame scanner options

Figure 1-1.1: The Main Components of an LMV5 System

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Technical Instructions LMV Series

Document No. LV5-1000

Section 1 Page 2 SCC Inc.

1-2: LMV5 System Builder

The LMV5 Linkageless Burner Management System is comprised of many components in

addition to the LMV5 itself. Use the following pages to choose the components needed for

your specific application. See pages 20-22 for an LMV5 system order sheet. For additional

technical information about any of the products listed, refer to Appendi B.

Control Panel Components

Base Unit – Qty (1) Required

Choose one of the following LMV5 options. See page 24 for mounting information.

LMV51.040C1

Dual fuel burner control with electronic fuel-air ratio

control of up to 3 actuators (4 connected). Requires

an e ternal PID controller

LMV51.140C1

Same features as LMV51.040C1. Includes a PID load

controller capable of temperature and / or pressure

control and a programmable analog output

LMV52.240 1

Same features as LMV51.140C1 for up to 5 actuators

(6 connected). Includes a closed loop VFD control,

integrated O2 trim, fuel meter reading (gas and oil),

and temperature / time based FGR hold

LMV52.440 1

Same features as LMV52.240B1 as well as enhanced

O2 trim control designed for low NOx mesh-style

pre-mi burners and high percentage FGR (>25%)

applications

Transformer – Qty (1) or (2) Required

At least one transformer is required per LMV5. A second transformer may be necessary

depending on the size and number of actuators present in the system (see Section 2 – Wiring).

Refer to page 26 of this section for mounting information.

AGG5.210 120 VAC to 12 VAC transformer (three secondaries)

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LMV Series Technical Instructions

Document No. LV5-1000

SCC Inc. Page 3 Section 1

Control Panel Components (continued)

Display – Qty (1) Required

Each LMV5 must be equipped with o e AZL52.40B1 display. See page 25 for mou ti g

i formatio a d pa el cutout dime sio s.

AZL52.40B1 Display with Modbus port, PC port, backlight, six

la guages available

Display Cable – Qty (1) Required

Each LMV5 must be equipped with a cable to co ect the AZL52 display to the LMV5.

AGG5.635 Pre-made 9 foot cable for co ecti g the AZL52

display to the LMV5

Base Plug Set – Qty (1) Required

The terminal lug sets for the LMV5 are sold se arately. Each LMV5 needs one base lug set.

Additional lug sets are available (see “Control Panel S are Parts”).

AGG5.720

Plug set co tai i g all termi als for a typical LMV5

system. Will accommodate a system with O2 trim,

three actuators, o e tra sformer, a d o fuel meters

AGG5.7COMPLETE

Plug set co tai i g all termi als ecessary for a

maximum LMV5 system. Will accommodate a

system with a VFD, O2 trim, six actuators, two

tra sformers, a d two fuel meters

Strai Relief – Qty (1) Required

A strain relief is required to ground the CANbus shield to the LMV5.

AGG5.110 Strai relief a d actuator CANbus grou di g

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Technical Instructions LMV Series

Document No. LV5-1000

Section 1 Page 4 SCC Inc.

Control Panel Components (continued)

Touchscree s – Optio al

Touchscree kits are available to provide a huma machi e i terface for the LMV5. Kits come

with a touchscree a d a plate kit with all ecessary i puts a d outputs. Sta dard

commu icatio is via Modbus TCP/IP. Other commu icatio types are available. For more

tech ical i formatio about touchscree s, refer to Docume t No. TS-1000.

TS… Touchscree kits with 6” or 10” touchscree , power

supply, i terco ect termi als, a d optio al PLC

LMV5 Mou ti g Brackets – Qty (2) Recomme ded But Not Required

Recomme ded brackets for mou ti g the LMV5 i a electrical e closure to offset the base

u it from the subpa el, allowi g easy access to plugs. Two brackets are eeded per LMV5.

BR-LMV5 Brackets for mou ti g a LMV5 i a electrical

e closure

Co trol Pa el Spare Parts – Not Required

The LMV5 has three replaceable fuses: o e mai power fuse a d two seco dary CANbus fuses.

Each LMV5 comes with spares for each fuse. Additio al spare fuses are available if ecessary.

FUSE6.3A-SLOW 5 pack of LMV5 primary fuses - 6.3A, 250V,

5x20mm, slow blow, for 120 VAC power

FUSE4.0A-SLOW 5 pack of LMV5 seco dary CANbus fuses – 4.0A,

250V, 5x20mm, slow blow, for 12 VAC power

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LMV Series Technical Instructions

Document No. LV5-1000

SCC Inc. Page 5 Section 1

Control Panel Components (continued)

Replaceme t gree co ectors are available if ecessary. 4-pi co ectors are for termi als

X52, X71, a d X72. 5-pi co ectors are for termi als X60, X61, X62, X70, a d o each actuator

a d O2 module. 6-pi co ectors are for termi als X50, X51, a d X73.

1840382(5 5 pack of spare 4-pi gree co ectors

1840395(5 5 pack of spare 5-pi gree co ectors

1840405(3 3 pack of spare 6-pi gree co ectors

A extra set of tra sformer termi als is required if usi g a seco d tra sformer.

AGG5.2PLUGS Extra set of termi als for a seco d tra sformer (PRI,

SEK1, SEK2)

A optio al spark que cher is available to reduce voltage spikes typically caused by closi g a

ormally ope ve t valve.

XEB0471 Spark que cher for reduci g voltage spikes

A optio al co verter is available to allow commu icatio betwee RS-485 devices a d the

LMV5 which utilizes the RS-232 commu icatio protocol.

TS-5X-KT RS232 to RS485 DIN rail co verter kit

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Technical Instructions LMV Series

Document No. LV5-1000

Section 1 Page 6 SCC Inc.

Air Damper Assembly

Actuator – Qty (1) Required

Choose o e of the followi g actuators for the air damper. For more i formatio , refer to

Docume t No. N7814 (SQM4… actuators) or Docume t No. N7818 (SQM9… actuators). SQM9…

actuators are rated NEMA 4. A y SQM4… actuator ca be made NEMA 4 by addi g the correct

NEMA 4 kit. See the “Actuator Accessories” sectio for more i formatio .

SQM45.295B9 27 i -lb torque, 10mm “D” shaft, 10-120 seco ds

SQM48.497B9 177 i -lb torque, 14mm keyed shaft, 30-120 seco ds

SQM48.697B9 310 i -lb torque, 14mm keyed shaft, 60-120 seco ds

SQM91.391A9 600 i -lb torque, 25mm keyed shaft, 30-120 seco ds

Coupli g – Qty (1) Required (Provided With Some Mou ti g Brackets – See Below)

Zero-lash, flexible coupli gs are available for each actuator. For more i formatio , refer to

Docume t No. CPBK-1000.

CCM10DCA… Flexible coupli gs for SQM45… actuators

CFM14KCB… Flexible coupli gs for SQM48… actuators

CJM25KCA… Flexible coupli gs for SQM91… actuators

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