Siemens SINUMERIK 802S Einrichtungshandbuch

Diagnostics Guide 01/02 Edition

SINUMERIK 802S/802C

SINUMERIK 802S

SINUMERIK 802C

Diagnostics Guide

Valid as from

Control system Software version

SINUMERIK 802S 3

SINUMERIK 802C 3

01.2002 Edition

Alarms 1

Glossary / Abbrevia-

tions

SINUMERIK

Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the “Remarks” column.

Status code in the “Remarks” column:

ANew documentation. . . . .

BUnrevised reprint with new Order No.. . . . .

CRevised edition with new status.. . . . .

If factual changes have been made on the page since the last edition, this is indicated by a new edition

coding in the header on that page.

Edition Order No. Remarks

02.99 6FC5598–2AA20–0BP0 A

04.00 6FC5598–2AA20–0BP1 C

01.02 6FC5598–3AA20–0BP2 C

This manual is part of the documentation on CD-ROM (DOCONCD)

Edition Order No. Remarks

11.02 6FC5298-6CA00–0BG3 C

Trademarks

SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr,SIMODRIVErand

MOTION-CONNECTrare Siemens trademarks. All other product and system names are registered

trademarks of their respective owners and must be treated accordingly.

Further information is available on the Internet under:

http://www.ad.siemens.de/sinumerik

This publication was produced with WinWord V7 and

Designer V 6.0

The reproduction, transmission or use of this document or its

contents is not permitted without express written authorization.

Offenders will be liable for damages. All rights, including rights

created by patent grant or registration of a utility model or design,

are reserved.

Other functions not described in this documentation might be

executable in the control. This does not, however, represent an

obligation to supply such functions with a new control or when

servicing.

We have checked that the contents of this publication agree with the

hardware and software described herein. Nonetheless, differences

might exist and therefore we cannot guarantee that they are

completely identical. The information given in this publication is

reviewed at regular intervals and any corrections that might be

necessary are made in the subsequent printings. Suggestions for

improvement are welcome at all times.

Subject to change without prior notice.

Siemens–AktiengesellschaftOrder No. 6FC5598–3AA20–0BP2

Printed in the Federal Republic of Germany

3ls

01.02

SINUMERIK 802S/802C (DG) v

Preface

The present description is intended as a manual for the machine tool operator

so that he can:

- assess special events when operating the machine correctly

- learn the response of the equipment on special events

- use the provided possibilities to continue work after the special event

- follow the notes referring him to documentation with further information.

This Description includes the alarms that may occur in the following areas: NC

kernel (NCK), cycles and PLC.

Further alarms provided from the MMC area (Man Machine Communication)

can also occur. They are announced to the user in self-explaining alarm lines

on the operator panel. They are not subject of the Diagnostic Instructions. For

special cases in conjunction with the integrated PLC refer to literature on the

SIMATIC S7-300 system.

The alarms are sorted in the Diagnostic Instructions by ascending alarm num-

bers with spaces between them.

Danger

Please check the situation of the equipment carefully using the description of

the particular alarm occurred. Eliminate the causes of occurrence of the alarm

and acknowledge it as specified. Inattention could cause damage to machine,

workpiece, stored settings and - under certain circumstances - to your health.

Table 1_1 Alarm number ranges

000 000 - 009 999 General alarms

010 000 - 019 999 Channel alarms

020 000 - 029 999 Axis/spindle alarms

030 000 - 099 999 Functional alarms

060 000 - 064 999 SIEMENS cycle alarms

065 000 - 069 999 User cycle alarms

070 000 - 079 999 Manufacturer and OEM compile cycles

Scope

Sorting

Safety

NCK alarms

01.02

vi SINUMERIK 802S/802C (DG)

Table 1_2 Alarm number ranges (continued)

100 000 - 100 999 Basic system MMC0

101 000 - 101 999 Diagnosis

102 000 - 102 999 Services

103 000 - 103 999 Machine

104 000 - 104 999 Parameters

105 000 - 105 999 Programming

106 000 - 106 999 Reserve

107 000 - 107 999 OEM

110 000 - 110 999 reserved

120 000 - 120 999 reserved

Table 1_3 Alarm number ranges (continued)

300 000 - 399 999

Table 1_4 Alarm number ranges (continued)

400 000 - 499 999 General alarms

700 000 - 799 999 User range

MMC

alarms/messages

611D alarms

PLC

alarms/messages

01.02

SINUMERIK 802S/802C (DG) vii

Contents

ALARMS 1-9

1.1 Overview of NCK Alarms 1-10

1.2 Cycle Alarms 1-88

1.3 PLC Alarms 1-93

1.4 Action List 1-96

GLOSSARY / ABBREVIATIONS 2-105

2.1 Abbreviations 2-105

2.2 Glossary 2-111

01.02

viii SINUMERIK 802S/802C (DG)

01.02 1 Alarms

SINUMERIK 802S/802C (DG) 1-9

Alarms

The alarms listed in the following are system errors indicating internal error

conditions. The internal error number displayed together with the error mes-

sage provides the developer with important information on error cause and

error location.

These system errors will not be described in detail. As far as they occur on the

delivered control systems at all, please contact the following hotline, specifying

alarm number, alarm text and internal system error number contained in

the error message:

Hotline Germany

Siemens AG, A&D techsupport

Telephone: 0180 50 50-222

Mailto: techsupport@ad.siemens.de

Helpline

Telephone: 0049 180 50 50 111

System errors

1 Alarms 01.02

1-10 SINUMERIK 802S/802C (DG)

1.1 Overview of NCK Alarms

System error %1

%1 = System error number

This alarm refers you to internal error conditions, which in conjunction with

the error number contained in the error message provide information on the

error cause and the error location.

Alarm display.

Please contact the hotline indicated in the beginning of this Manual and specify

the operating system error number.

Press the Clear key to clear the alarm. No further operation required.

Alarm pointer for this self-clearing alarm %1 is zero

%1 = Alarm number

The address used by the operating system for self-clearing alarms (zero

pointer) is not permitted for use in the system.

Alarm display.

Please contact the hotline indicated in the beginning of this Manual and specify

the operating system error number.

Press the Clear key to clear the alarm. No further operation required.

Alarm reaction from nck alarm is false projected

%1 = incorrect alarm number

The alarm response configured by the operating system is incorrect.

Alarm display

Interface signals are set

NC not ready for operation.

Please contact the hotline indicated in the beginning of this Manual and specify

the operating system error number.

Power ON

Operating system error %1

%1 = Operating system error

This alarm indicates that the operating system has detected a severe error in the

system.

Alarm display.

Interface signals are set.

NC not ready for operation.

1 002

Explanation

Response

Remedy

Program continua-

tion by

1 003

Explanation

Response

Remedy

Program continua-

tion by

1 004

Explanation

Response

Remedy

Program continua-

tion by

1 005

Explanation

Response

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