Siemens SINUMERIK 840Di Installationsanleitung

SINUMERIK 840Di

System Overview 02.2001 Edition

Introduction 1

System Overview 2

Hardware 3

Software 4

Start-up, Service and

Maintenance 5

Services 6

Information and

Training 7

SINUMERIK 840Di

System Overview

Applies to

Control system Software version

SINUMERIK 840Di 1.0

SINUMERIK 840DiE (export variant) 1.0

SINUMERIK 840Di 1.1

SINUMERIK 840DiE (export variant) 1.1

SINUMERIK 840Di 1.2

SINUMERIK 840DiE (export variant) 1.2

02.2001 Edition

SINUMERIK® documentation

This document is included in the documentation on CD-ROM (DOCONCD).

Edition Order No. Remark

08.01 6FC5298-6CA00-0BG1C

Trademarks

SIMATIC , SIMATIC HMI , SIMATIC NET , SIROTEC , SINUMERIK and SIMODRIVE are registered

trademarks of Siemens. Third parties using for their own purposes any other names in this document which refer

to trademarks might infringe upon the rights of trademark owners.

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Status codes in the "Remarks" column:

A .... New documentation.

B .... Unrevised reprint with new order number.

C .... Revised edition with new status.

If factual changes have been made on the page since the last edition, this is indicated by a new edition

coding in the header on that page.

Edition Order No. Remarks

01.00 6FC5298-5AE40-0BP0

02.01 6FC5298-6AE40-0BP0

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grant or registration of a utility model or design, are reserved.

Other functions not described in this documentation might be

executable in the control. This does not, however, represent an

obligation to supply such functions with a new control or when

servicing.

We have checked that the contents of this document correspond to the

hardware and software described. Nonetheless, differences might

exist and therefore we cannot guarantee that they are completely

identical. The information contained in this document is, however,

reviewed regularly and necessary changes will be included in the next

edition. We welcome suggestions for improvement.

Subject to change without prior notice.

OrderNo.6FC5298-6AE40-0BP0

Printed in the Federal Republic of Germany Siemens-Aktiengesellschaft.

02.2001 Contents

SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition v

Contents

Introduction ............................................................................................................................1-7

System Overview....................................................................................................................2-9

2.1 The SINUMERIK 840Di................................................................................2-10

2.2 Fields of application .....................................................................................2-11

2.3 System hardware.........................................................................................2-12

2.4 System software...........................................................................................2-14

2.5 System advantages......................................................................................2-16

Hardware.................................................................................................................................3-19

3.1 SIEMENS industrial PCs .............................................................................3-20

3.2 MCI Board....................................................................................................3-21

3.3 MCI Board Extension...................................................................................3-23

3.4 Operator panel fronts...................................................................................3-24

3.5 Handheld operator and programming units..................................................3-25

3.6 Machine control panels................................................................................3-25

3.7 Drives...........................................................................................................3-26

3.8 I/Os ..............................................................................................................3-29

3.9 Uninterruptible power supply (UPS).............................................................3-30

Software..................................................................................................................................4-31

4.1 Windows NT.................................................................................................4-32

4.2 NC software .................................................................................................4-32

4.3 HMI software................................................................................................4-33

4.4 Power OFF and behavior in case of power failure .......................................4-39

4.5 Supplementary conditions regards software and hardware..........................4-40

Contents 02.2001

vi SINUMERIK 840Di System Overview (SYI) - 02.2001

Start-up, Service and Maintenance.......................................................................................5-41

5.1 Starting up the SINUMERIK 840Di...............................................................5-42

5.2 Starting up the drives...................................................................................5-43

5.3 Service information ......................................................................................5-46

5.4 Data backup.................................................................................................5-46

5.5 Remote diagnosis ........................................................................................5-47

Services ..................................................................................................................................6-49

6.1 Services offered by Siemens........................................................................6-50

Information and Training.......................................................................................................7-51

7.1 Documentation.............................................................................................7-52

7.2 Internet.........................................................................................................7-53

7.3 Training........................................................................................................7-53

■

SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition 1-7

Introduction

Control systems based on industrial PC are used in many fields of automation

technology. Moreover, the trend towards control systems completely based on PC

is to be found in many areas, such as woodworking, packaging, handling, bending,

spark erosion, as well as in the field of machine tools and other production

machines. The application and acceptance of control systems in the individual

automation sectors and regions is developed to a different degree, but it is

expected to increase further in future.

Integration

Siemens has taken the first step towards PC based control systems in the area of

the operation with the CNCs SINUMERIK 840C and SINUMERIK 810D/840D. The

new control system SINUMERIK 840Di now represents the consistent continuation

of the SINUMERIK 810D/840D. In addition to the operating functionality, the CNC

functionality is also integrated in the PC.

Decentralization

Another trend in the world of automation is decentralization. More and more

components are relocated from the control cubicle to the system/installation, thus

being as much as possible near the machine. As a result, this provides, on the one

hand, reduced wiring expenditure and, on the other hand, increased flexibility and

reliability. This pertains not only to the I/O modules for input/output signals, but to

an increasing degree also to the drive units.

With the SINUMERIK 840Di, SIEMENS now offers a completely PC integrated

control system that uniformly controls the drive units and I/Os via the standard

PROFIBUS DP with Motion Control functionality, facilitating a distributed design of

the whole system.

The most important features of the SINUMERIK 840Di and the provided

automation components are described in the following Sections.



1 Introduction 02.2001 Edition

1-8 SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition

SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition 2-9

System Overview

2.1 The SINUMERIK 840Di .......................................................................2-10

2.2 Fields of application............................................................................. 2-11

2.3 System hardware................................................................................. 2-12

2.4 System software .................................................................................. 2-14

2.5 System advantages ............................................................................. 2-16

2 System Overview 02.2001

2-10 SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition

2.1 The SINUMERIK 840Di

Industrial PC (PCU)

Software

WINDOWS-NT

NC SW Start-up/

Installation Operation OEM/

End User

PC SW MCI

Board OEM/

End User

PC Board

Boards

I/O

Modules

PROFIBUS DP (12 MBaud)

Drive

Units

Fig.2-1 Overview of the SINUMERIK 840Di

Hardware basis

The hardware basis of the SINUMERIK 840Di is a SIEMENS industrial PC in

conjunction with a PCI plug-in board, the so-called MCI Board (Motion Control

Interface), which has been developed by Siemens. Depending on the variant of the

industrial PC used, a different number of OEM or end user PC boards (PCI or ISA)

can be plugged optionally.

Drive units and I/Os can be connected to the SINUMERIK 840DI via PROFIBUS

DP with Motion Control functionality (both clocked and in equidistant mode) both

centrally and decentralized.

Software basis

The software basis is the WINDOWS NT standard operating system. In addition, a

software method developed by Siemens allows the operation of the NC software in

real time mode parallel to WINDOWS NT. NC and PLC software, as well as

installation/start-up and operation are already integrated in the system software.

In addition, the open concept allows specific extensions by the OEM or end user

PC software (see also Section "Certification").

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