Siemens SINAMICS G120C Bedienungsanleitung

Answers for industry.

SINAMICS

SINAMICS G120C

Frequency converter

Getting Started · 03/2012

SINAMICS G120C frequency

converter

_________________

________________

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SINAMICS

SINAMICS G120C

SINAMICS G120C frequency

converter

Getting Started

Edition 03/2012, Firmware V4.5

03/2012, FW V4.5

A5E03831830B AA

Product overview

Safety notes

Installing

Commissioning

Trouble shooting

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the relevant information is not taken into account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E03831830B AA

Ⓟ 05/2012 Technical data subject to change

2012.

SINAMICS G120C frequency converter

Getting Started, 03/2012, FW V4.5, A5E03831830B AA 3

Table of contents

1 Product overview ....................................................................................................................................... 4

2 Safety notes............................................................................................................................................... 5

3 Installing .................................................................................................................................................... 9

3.1 Mechanical installation...................................................................................................................9

3.2 Electrical installation ....................................................................................................................10

3.3 Pre-defined interface configurations ............................................................................................14

3.4 Description files for fieldbus configuration ...................................................................................18

4 Commissioning ........................................................................................................................................ 19

4.1 Basic commissioning with BOP-2 ................................................................................................22

4.2 Further settings ............................................................................................................................24

4.2.1 Changing the function of terminals ..............................................................................................25

4.2.2 Releasing "Safe Torque Off"........................................................................................................26

4.2.3 Parameter list...............................................................................................................................27

5 Trouble shooting...................................................................................................................................... 43

5.1 List of alarms and faults ...............................................................................................................43

5.2 Product support............................................................................................................................49

5.3 Spare parts...................................................................................................................................49

This Getting Started Guide describes how you install and commission the SINAMICS G120C converter.

SINAMICS G120C frequency converter

4 Getting Started, 03/2012, FW V4.5, A5E03831830B AA

1 Product overview

The SINAMICS G120C is a range of converters for controlling the speed of three phase

motors. The converter is available in three frame sizes.

You find a label with the order number:

● On the front of the converter after removing the blind cover or the operator panel.

● On one side of the converter.

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SRZHU

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)

&&6,1$0,&6*&&$1RSHQ

Figure 1-1 Identifying the converter

SINAMICS G120C frequency converter

Getting Started, 03/2012, FW V4.5, A5E03831830B AA 5

Safety notes 2

It has to be ensured by the machine manufacturer, that the line-side overcurrent protection

equipment interrupts within 5 s (immovable equipment and modules in immovable

equipment) in the case of minimum fault current (current on complete insulation failure to

accessible conductive parts that are not live during operation and maximum current loop

resistance).

General

WARNING

This equipment controls potentially dangerous rotating mechanical parts.

Protection in case of direct contact by means of voltages < 60V (PELV = Protective Extra

Low Voltage acc. to EN 61800-5-1) is only permissible in areas with equipotential bonding

and in dry indoor rooms. If these conditions are not fulfilled, other protective measures

against electric shock are to be taken, e.g., protective insulation.

The converter must always be properly grounded. Since the residual current for this product

is greater than 3.5mA AC, a fixed ground connection is required, and the minimum size of

the protective conductor must comply with local safety regulations for equipment with a high

leakage current.

Install the converter on a metal mounting plate in a control cabinet. The mounting plate

must not must be painted and must have good electrical conductivity.

It is strictly prohibited for any mains disconnection to be performed on the motor-side of the

system, if the converter is in operation and the output current is not equal to zero.

Take particular notice of the general and regional installation and safety regulations

regarding work on dangerous voltage installations (e.g. 61800-5-1) as well as the relevant

regulations regarding the correct use of tools and personal protective equipment (PPE).

CAUTION

Static discharges on surfaces or interfaces (e.g. terminal or connector pins) can cause

malfunctions or defects. ESD protective measures should therefore be observed when

working with converters or converter components.

Safety notes

SINAMICS G120C frequency converter

6 Getting Started, 03/2012, FW V4.5, A5E03831830B AA

Transport and storage

CAUTION

Don't drop the converter or converter components during transport and storage. Protect the

equipment from water (rainfall) and excessive temperatures.

Installation and Commissioning

WARNING

Wherever faults occurring in the control equipment can lead to substantial material damage

or even grievous bodily injury (that is, potentially dangerous faults), additional external

precautions must be taken or facilities provided to ensure or enforce safe operation, even

when a fault occurs (e.g. independent limit switches, mechanical interlocks, etc.).

Operation

DANGER

Operating the converter outside the scope of the specification given in the technical

specifications may cause malfunction or damage to the converter components. In

exceptional cases there is the potential to cause overheating, danger of fire, damage to

property, personal injury or loss of life.

WARNING

Emergency stop facilities according to EN 60204, IEC 204 (VDE 0113) must remain

operative in all operating modes of the control equipment. Any disengagement of the

emergency stop facility must not lead to an uncontrolled or an undefined restart of the

equipment.

WARNING

Use of mobile radio devices (e.g. telephones, walkie-talkies) in the immediate vicinity of the

devices (< 1.8 m) can interfere with the functioning of the equipment.

WARNING

Filtered drives can only be used on power systems with grounded neutral point.

Safety notes

SINAMICS G120C frequency converter

Getting Started, 03/2012, FW V4.5, A5E03831830B AA 7

WARNING

During operation and for a short time after switching-off the converter, the surfaces of the

converter can reach a high temperature. Avoid coming into direct contact with the converter

surface.

WARNING

Risk of fire

If an unsuitable braking resistor is used, this could result in a fire and severely damage,

people, property and equipment. Use the adequate braking resistor and install it correctly.

The temperature of a braking resistor increases significantly during operation. Avoid coming

into direct contact with braking resistors.

Repair

WARNING

Repairs on equipment may only be carried out by Siemens Service, by repair centers

authorized by Siemens or by authorized personnel who are thoroughly acquainted with all

the warnings and operating procedures contained in this manual.

Any defective parts or components must be replaced using parts contained in the relevant

spare parts list.

Safety notes

SINAMICS G120C frequency converter

8 Getting Started, 03/2012, FW V4.5, A5E03831830B AA

Residual risks

The control and drive components of a power drive system (PDS) are approved for industrial

and commercial use in industrial supply networks. Their use in public supply networks

requires a different configuration and/or additional measures.

These components may only be operated in closed housings or in higher-level control

cabinets with protective covers that are closed, and when all of the protective devices are

used.

When carrying out a risk assessment of a machine in accordance with the EU Machinery

Directive, the machine manufacturer must consider the following residual risks associated

with the control and drive components of a PDS.

1. Unintentional movements of driven machine components during commissioning,

operation, maintenance, and repairs caused by, for example:

– Hardware defects and/or software errors in the sensors, controllers, actuators, and

connection technology

– Response times of the controller and drive

– Operating and/or ambient conditions not within the scope of the specification

– Condensation / conductive contamination

– Parameterization, programming, cabling, and installation errors

– Use of radio devices / cellular phones in the immediate vicinity of the controller

– External influences / damages

2. Exceptionally high temperatures as well as emissions of noise, particles, or gas caused

by, for example:

– Component malfunctions

– Software errors

– Operating and/or ambient conditions not within the scope of the specification

– External influences / damages

3. Hazardous shock voltages caused by, for example:

– Component malfunctions

– Influence of electrostatic charging

– Induction of voltages in moving motors

– Operating and/or ambient conditions not within the scope of the specification

– Condensation / conductive contamination

– External influences / damages

4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a

risk to people with a pacemaker, implants or metal replacement joints, etc. if they are too

close.

5. Release of environmental pollutants or emissions as a result of improper operation of the

system and/or failure to dispose of components safely and correctly.

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