Siemens SMART GATE S-80 Bedienungsanleitung

PRINTED IN THE U.S.A.

QUICK START GUIDE

S-80 SMART GATE™ MECHANISM

NOVEMBER 2021

DOCUMENT NO. SIG-QG-21-01

VERSION A

Siemens Mobility, Inc.

2400 Nelson Miller Parkway

Louisville, KY 40223

1-800-626-2710

www.usa.siemens.com/rail-manuals

SIG-QG-21-01 NOVEMBER 2021

Version: A

PROPRIETARY INFORMATION

The material contained herein constitutes proprietary and confidential information, and is the intellectual

property of Siemens Mobility, Inc., Rail Automation (Siemens) protected under United States patent,

describes are for authorized use only, and may not be: (i) modified, translated, reverse engineered,

decompiled, disassembled or used to create derivative works; (ii) copied or reproduced for any reason

other than specific application needs; or (iii) rented, leased, lent, sublicensed, distributed, remarketed, or

in any way transferred; without the prior written authorization of Siemens. This proprietary notice and any

other associated labels may not be removed.

TRANSLATIONS

The manuals and product information of Siemens Mobility, Inc. are intended to be produced and read in

English. Any translation of the manuals and product information are unofficial and can be imprecise and

inaccurate in whole or in part. Siemens Mobility, Inc. does not warrant the accuracy, reliability, or

timeliness of any information contained in any translation of manual or product information from its

original official released version in English and shall not be liable for any losses caused by such reliance

on the accuracy, reliability, or timeliness of such information. Any person or entity that relies on

translated information does so at his or her own risk.

WARRANTY INFORMATION

Siemens Mobility, Inc. warranty policy is as stated in the current Terms and Conditions of Sale

document. Warranty adjustments will not be allowed for products or components which have been

subjected to abuse, alteration, improper handling or installation, or which have not been operated in

accordance with Seller's instructions. Alteration or removal of any serial number or identification mark

voids the warranty.

SALES AND SERVICE LOCATIONS

Technical assistance and sales information on Siemens Mobility, Inc. products may be obtained at the

following locations:

SIEMENS MOBILITY, INC. RAIL AUTOMATION

2400 NELSON MILLER PARKWAY

939 S. MAIN STREET

LOUISVILLE, KENTUCKY 40223

MARION, KENTUCKY 42064

TELEPHONE: (502) 618-8800 TELEPHONE: (270) 918-7800

FAX:

(502) 618-8810

CUSTOMER SERVICE:

(800) 626-2710

SALES & SERVICE:

(800) 626-2710

TECHNICAL SUPPORT:

(800) 793-7233

WEB SITE:

USA Rail Automation Site

FAX:

(270) 918-7830

FCC RULES COMPLIANCE

The equipment covered in this manual has been tested and found to comply with the limits for Class A

digital devices, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case the

user will be required to correct the interference at his/her own expense.

iii

SIG-QG-21-01 NOVEMBER 2021

Version: A

DOCUMENT HISTORY

Version Release Date Sections Changed Details of Change

A NOV 2021 N/A Initial Release

SIG-QG-21-01 NOVEMBER 2021

Version: A

Table of Contents

WARRANTY INFORMATION ..................................................................................................................... ii

NOTES, CAUTIONS, AND WARNINGS..................................................................................................... v

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ......................................................................... vi

SECTION 1 INTRODUCTION ............................................................................................................1-1

1.1 Standard Features and Options.................................................................................................1-2

1.2 Advancements...........................................................................................................................1-3

1.3 PC Control Board Overview.......................................................................................................1-4

1.4 Entrance Gate Specifications ....................................................................................................1-6

SECTION 2 ENTRANCE GATE .........................................................................................................2-1

2.1 Entrance Gate Components ......................................................................................................2-1

2.2 Basic Operation .........................................................................................................................2-1

2.3 Gear motor ................................................................................................................................2-2

2.4 Electric Brake ............................................................................................................................2-3

2.5 ADVANCED Electronic Motor Protection...................................................................................2-4

2.6 Bi-Directional Lock Bar (US Patent number 7,690,702) ............................................................2-4

2.7 Operating Mode Switch .............................................................................................................2-9

2.8 Over Speed Circuit ..................................................................................................................2-10

SECTION 3 INSTALLATION AND CONFIGURATION.......................................................................3-1

3.1 Internal Wiring ...........................................................................................................................3-1

SECTION 4 ENTRANCE GATE INSTALLATION AND SETUP .........................................................4-1

4.1 Recommended Wire Size Requirements...................................................................................4-1

4.2 Installation Procedure................................................................................................................4-2

SECTION 5 PROGRAMMING ............................................................................................................5-1

5.1 Description of User Interface .....................................................................................................5-1

5.2 Menu System Program ..............................................................................................................5-2

SECTION 6 ENTRANCE GATE MAINTENANCE ..............................................................................6-1

6.1 Tools..........................................................................................................................................6-1

6.2 Periodic Lubrication ...................................................................................................................6-1

6.3 Periodic Inspection ....................................................................................................................6-1

6.4 Placing Crossing in Service.......................................................................................................6-2

SECTION 7 TROUBLESHOOTING....................................................................................................7-1

SECTION 8 HARDWARE TORQUE GUIDELINES............................................................................8-1

SIG-QG-21-01 NOVEMBER 2021

Version: A

NOTES, CAUTIONS, AND WARNINGS

Throughout this manual, notes, cautions, and warnings are frequently used to direct the reader’s

attention to specific information. Use of the three terms is defined as follows:

WARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT

AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

WARNINGS ALWAYS TAKE PRECEDENCE OVER NOTES, CAUTIONS,

AND ALL OTHER INFORMATION.

CAUTION

REFERS TO PROPER PROCEDURES OR PRACTICES WHICH IF NOT

STRICTLY OBSERVED, COULD RESULT IN A POTENTIALLY

HAZARDOUS SITUATION AND/OR POSSIBLE DAMAGE TO EQUIPMENT.

CAUTIONS TAKE PRECEDENCE OVER NOTES AND ALL OTHER

INFORMATION, EXCEPT WARNINGS.

NOTE

Generally used to highlight certain information relating to the topic under

discussion.

If there are any questions, contact Siemens Mobility, Inc. Application Engineering

SIG-QG-21-01 NOVEMBER 2021

Version: A

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

Static electricity can damage electronic circuitry, particularly low voltage components such as the

integrated circuits commonly used throughout the electronics industry. Therefore, procedures have been

adopted industry-wide which make it possible to avoid the sometimes invisible damage caused by

electrostatic discharge (ESD) during the handling, shipping, and storage of electronic modules and

components. Siemens Mobility, Inc. has instituted these practices at its manufacturing facility and

encourages its customers to adopt them as well to lessen the likelihood of equipment damage in the field

due to ESD. Some of the basic protective practices include the following:

•Handle circuit boards by the edges only.

•Never physically touch circuit board or connector contact fingers or allow these fingers to come in

contact with an insulator (e.g., plastic, rubber, etc.).

•Cover workbench surfaces used for repair of electronic equipment with static dissipative

workbench matting.

•Utilize only anti-static cushioning material in equipment shipping and storage containers.

INTRODUCTION

1-1

SIG-QG-21-01 NOVEMBER 2021

Version: A

SECTION 1 INTRODUCTION

1.0 INTRODUCTION

This manual provides general information to allow users to get started with the S-80 Smart Gate™

mechanism (S-80), including instructions for installation, maintenance, operation, and troubleshooting of

the unit. This information is essential to ensure proper system operation and problem diagnosis. It is

recommended that each system operator and maintainer become familiar with the information provided

herein before attempting to program, calibrate, or troubleshoot the S-80.

Figure 1-1 S-80 Smart Gate Mechanism

INTRODUCTION

1-2

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Version: A

1.1 STANDARD FEATURES AND OPTIONS

The following figure provides an overview of the standard features and options of the S-80 Smart Gate™

mechanism.

Figure 1-2 S-80 Smart Gate™ Mechanism Product Features Overview

1.1.1 Maintenance-Free Brushless DC Motor

The S-80 incorporates advanced control and performance monitoring (Hall sensor feedback) and has no

brushes to maintain. This allows for a longer motor life expectancy.

1.1.2 Advanced Digital Motor Technology

The S-80 uses a brushless DC motor with advanced motor control that provides smoother gate

operation. The advanced motor control in the S-80 controls the gate arm movement with a soft start and

soft stop, eliminating the recoil shock to the gate’s drive train from the “whipping” action of the gate arm.

This dramatically reduces the wear on the bearings, gears, motor, and electric brake. Also, the reduced

whipping action of the arm reduces wear on the affiliated gate arm hardware and breakaway gate arm

protection devices. This significantly improves the overall life expectancy of the mechanism.

The gate arm is fully powered throughout the ascend and descend cycles and only snubbed when

descending under a loss of power condition. The S-80 has an Arm Retention feature that can be enabled

during the programming sequence. When enabled, it eliminates the possibility of pedestrians manually

lifting the gate arm, from the lowered position.

1.1.3 Low Maintenance Drive Train

The low maintenance drive train includes forged and hardened drive train gears with a service life of one

million operations with periodic lubrication. Refer to Section 6.2 for periodic gear lubrication

recommendations.

INTRODUCTION

1-3

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1.1.4 Fully Programmable Operation via LCD Display

The S-80 is fully programmable and incorporates a backlit 2 x 16 character display allowing the user to

configure:

•The vertical gate position (88-degree maximum vertical limit).

•Gate arm ascent and descent times (limited to AREMA recommended ranges)

•Six contact settings to be open or closed in the horizontal position and at what degree the

contact is to change state (for example the gate down (GD) contact would be programmed

to be closed in the horizontal position (0 degrees) and then programmed to open at 5

degrees).

•Gate arm retention (enabled or disabled).

•Gate arm length (required for diagnostic capability).

1.1.5 Automated Counterweight Assistant

The automated counterweight assistant (available as part of the Digitalization Package upgrade) helps to

prevent improper adjustment and installation on gates. Once the gate arm length is entered

(programmed) into the gate control board and the preliminary install is complete, the gate is run through

a calibration sequence. This provides step-by-step instructions on how to adjust counterweights, which

ensures optimum adjustment of horizontal and vertical torques.

WARNING

NO GATE SHOULD EVER BE INSTALLED AND NOT PROPERLY

ADJUSTED.

SIEMENS ASSUMES NO LIABILITY FOR IMPROPER INSTALLATION,

MAINTENANCE, OR OPERATION.

1.2 ADVANCEMENTS

1.2.1 Fully programmable Digital Contacts

There are no mechanical cams and contacts to be adjusted in the S-80. These have been replaced with

six fully programmable digital contacts that are based on Siemens’ I/O circuit technology.

There are provisions for six (6) digital contacts that can be used for bell operation, gate position detection

(GP), traffic preemption interfaces, etc. These can be configured to be open or closed in the horizontal

position and programmed to change state, from 1 to 88 degrees, in 1-degree increments.

1.2.2 Operating Mode Switch

This replaces the Gold Nut test link configuration used in previous models. The toggle switch enables the

gate to be put into Maintenance mode, to manually power down the gate in the event of a broken gate

arm, using the Motor Down push button.

INTRODUCTION

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SIG-QG-21-01 NOVEMBER 2021

Version: A

1.2.3 Gate Arm Loop Detection System

The Gate Arm Loop Detection system employs a thin gauge wire loop running down the length of the

gate arm. The controller monitors the gate arm loop wire as a series circuit. The series loop will break

when a gate arm is broken, providing indication of a malfunctioning system. Alarms can be sent via the

serial link to notify maintenance personnel remotely.

1.2.4 Door Switch

The Door Switch connection has been designed for future enhanced features and currently has a jumper

on the connector to close the door switch circuit. Removing the jumper will turn off the display backlight

and some of the LED indications. Removing the jumper will not have any adverse effect on the normal

operation of the mechanism.

1.3 PC CONTROL BOARD OVERVIEW

The S-80 PC Control Board is plug coupled to minimize wire disarrangement when replacing

components. The control board has an array of diagnostic LEDs to monitor the condition of the

mechanism, minimizing the need for a multi-meter when troubleshooting.

In addition, the Mini Track Side Sensor (MTSS) technology is built into the S-80 control board so there is

no need for an additional MTSS daughter card to enable this functionality.

The S-80 is designed to run on both 12 and 24 Volt DC systems and therefore operates over a wide

voltage range from 9 to 36 VDC. There is no longer a need for an additional DC-to-DC converter to apply

the gate to 24 VDC systems.

The control board is detailed in the following figure.

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