Siemens SIMATIC ET 200eco Bedienungsanleitung

Contents

Preface 1

Product Overview 2

Configuration and

Parameter Assignment 3

Address Assignment

and Installation 4

Wiring 5

Diagnostics 6

General Technical Specifications 7

Digital F I/O Module 8

Appendices

Accessories and Order Numbers 9

Response Times 10

Glossary 11

Index

SIMATIC

ET 200eco Distributed I/O

Station

Fail-Safe I/O Module

Manual

Edition 06/2004

A5E00297494-02

The following supplement is part of this documentation:

No. Product Information Drawing number Edition

1 Address Assignment in the

F-CPU; UL/CSA Approval;

Parameter "Behavior after

Channel Faults"; Section

8.2.4 Application 3: Safety

Mode AK6/SIL3/Category 4

A5E00470176-02 04/2007

The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.

Offenders will be liable for damages. All rights, including rights

created by patent grant or registration of a utility model or design,

are reserved.

Siemens AG

Bereich Automation and Drives

Geschaeftsgebiet Industrial Automation Systems

Postfach 4848, D- 90327 Nuernberg

Disclaimer of Liability

We have checked the contents of this manual for agreement with

the hardware and software described. Since deviations cannot b

precluded entirely, we cannot guarantee full agreement. However,

the data in this manual are reviewed regularly and any necessar

corrections included in subsequent editions. Suggestions fo

improvement are welcomed.

Siemens AG 2004

Technical data subject to change.

Siemens Aktiengesellschaft A5E00297494-02

Safety Guidelines

This manual contains notices intended to ensure personal safety, as well as to protect the products and

connected equipment against damage. These notices are highlighted by the symbols shown below and

graded according to severity by the following texts:

Danger

indicates that death, severe personal injury or substantial property damage will result if proper

precautions are not taken.

Warning

indicates that death, severe personal injury or substantial property damage can result if proper

precautions are not taken.

Caution

indicates that minor personal injury can result if proper precautions are not taken.

Caution

indicates that property damage can result if proper precautions are not taken.

Notice

draws your attention to particularly important information on the product, handling the product, or to a

particular part of the documentation.

Qualified Personnel

Only qualified personnel should be allowed to install and work on this equipment. Qualified persons

are defined as persons who are authorized to commission, to ground and to tag circuits, equipment, and

systems in accordance with established safety practices and standards.

Correct Usage

Note the following:

Warning

This device and its components may only be used for the applications described in the catalog or the

technical description, and only in connection with devices or components from other manufacturers

which have been approved or recommended by Siemens.

This product can only function correctly and safely if it is transported, stored, set up, and installed

correctly, and operated and maintained as recommended.

Trademarks

SIMATIC®, SIMATIC HMI® and SIMATIC NET® are registered trademarks of SIEMENS AG.

Third parties using for their own purposes any other names in this document which refer to trademarks

might infringe upon the rights of the trademark owners.

ET 200eco Distributed I/O Station Fail-Safe I/O Module

A5E00297494-02 iii

Contents

1Preface ............................................................................................................................ 1-1

2Product Overview........................................................................................................... 2-1

2.1 Introduction ....................................................................................................... 2-1

2.2 Using the Fail-Safe ET 200eco I/O Module ..................................................... 2-2

2.3 Guide to Commissioning the Fail-Safe ET 200eco I/O Module

on PROFIBUS DP ............................................................................................ 2-6

3Configuration and Parameter Assignment.................................................................. 3-1

4Address Assignment and Installation.......................................................................... 4-1

4.1 Introduction ....................................................................................................... 4-1

4.2 Address Assignment in the F-CPU................................................................... 4-1

4.3 Assigning PROFIsafe Address ......................................................................... 4-3

4.4 Installation......................................................................................................... 4-5

5Wiring .............................................................................................................................. 5-1

5.1 Introduction ....................................................................................................... 5-1

5.2 Safe Functional Extra-Low Voltage for the Fail-Safe I/O Module.................... 5-2

5.3 Wiring a Fail-Safe I/O Module .......................................................................... 5-3

5.4 Replacing a Fail-Safe I/O Module..................................................................... 5-4

5.5 Sensor Requirements ....................................................................................... 5-5

6Diagnostics.....................................................................................................................6-1

6.1 Introduction ....................................................................................................... 6-1

6.2 Reactions to Faults ........................................................................................... 6-1

6.3 Fault Diagnostics .............................................................................................. 6-3

7General Technical Specifications................................................................................. 7-1

7.1 Introduction ....................................................................................................... 7-1

7.2 Standards and Approvals ................................................................................. 7-2

7.3 Electromagnetic Compatibility .......................................................................... 7-7

7.4 Transport and Storage Conditions.................................................................. 7-11

7.5 Mechanical and Climatic Environmental Conditions ...................................... 7-12

7.6 Specifications for Nominal Line Voltages, Isolation Tests,

Protection Class, and Type of Protection ....................................................... 7-14

Contents

ET 200eco Distributed I/O Station Fail-Safe I/O Module

iv A5E00297494-02

8Digital F I/O Module........................................................................................................ 8-1

8.1 Introduction ....................................................................................................... 8-1

8.2 Fail-Safe ET 200eco I/O Module 4/8 F-DI 24 VDC PROFIsafe....................... 8-2

8.2.1 Use Cases of the ET 200eco 4/8 F-DI.............................................................. 8-8

8.2.2 Use Case 1: Safety Mode AK4/SIL2/Category 3............................................ 8-10

8.2.3 Use Case 2: Safety Mode AK6/SIL3/Category 3............................................ 8-12

8.2.4 Use Case 3: Safety Mode AK6/SIL3/Category 4............................................ 8-21

8.2.5 Diagnostic Functions of the ET 200eco 4/8 F-DI............................................ 8-25

8.2.6 Technical Specifications of the ET 200eco 4/8 F-DI ...................................... 8-28

9Accessories and Order Numbers ................................................................................. 9-1

10 Response Times........................................................................................................... 10-1

11 Glossary........................................................................................................................ 11-1

Index

ET 200eco Distributed I/O Station Fail-SafeI/O Module

A5E00297494-02 1-1

1 Preface

Purpose of this Manual

The information in this manual is a reference source for operations, function

descriptions, and technical specifications of the ET 200eco fail-safe I/O module.

Basic Knowledge Requirements

This manual is a supplement to the ET 200eco Distributed I/O Station manual. You

require a general knowledge in the field of automation engineering to be able to

understand this manual. You also require experience of using the STEP 7 basic

software and the ET 200eco distributed I/O station.

Scope of this Manual

Module Order Number Release Version and

Higher

Digital I/O module

4/8 F-DI DC24V PROFIsafe

6ES7 148-3FA00-0XB0 01

Preface

ET 200eco Distributed I/O Station Fail-SafeI/O Module

1-2 A5E00297494-02

Approvals

See Section 7.2 Standards and Approvals.

The fail-safe ET 200eco I/O module also certified for use in safety mode up to:

• Requirements class (AK) 6 in accordance with DIN V 19250 (DIN V VDE 0801)

• Safety class SIL3 (Safety Integrity Level) in accordance with IEC 61508

• Category 4 in accordance with EN 954-1

CE Certification

See Section 7.2 Standards and Approvals.

Certification Mark for Australia (C-Tick Mark)

See Section 7.2 Standards and Approvals.

Standards

See Section 7.2 Standards and Approvals.

Position in the Information Landscape

When working with the ET 200eco fail-safe I/O module, you will need to consult the

supplementary documentation listed below depending on your particular

application.

This manual refers to the supplementary documentation as needed.

Documentation Brief Description of Relevant Contents

ET 200eco Distributed

I/O Station manual

Describes all general aspects of the ET 200eco hardware

(including assembly, installation and wiring of the ET 200eco)

Safety Engineering in

SIMATIC S7 system

description

• Provides an overview of the implementation, configuration,

and method of operation of S7 Distributed Safety and S7

F/FH fail-safe automation systems

• Contains a summary of detailed technical information

concerning fail-safe engineering

in S7-300 and S7-400

• Includes monitoring and response time calculations for

S7 Distributed Safety and S7 F/FH fail-safe systems

For integration in the

S7 F/FH fail-safe

system

• The S7 F/FH Automation Systems manual describes the

tasks that must be performed to commission an S7 F/FH fail-

safe system.

• The S7-400, M7-400 Programmable Controllers Hardware

and Installation manual describes the installation and wiring of

S7-400 systems.

• The S7-400H Programmable Controllers, Fault-Tolerant

Systems manual describes the CPU 41x-H central modules

and the tasks required to set up and commission an S7-400H

fault-tolerant system.

• The CFC for SIMATIC S7 manual/online help provides a

description of programming with CFC.

Preface

ET 200eco Distributed I/O Station Fail-SafeI/O Module

A5E00297494-02 1-3

Documentation Brief Description of Relevant Contents

The following elements are described in the S7 Distributed Safety,

Configuration and Programming manual and online help:

• Configuration of the fail-safe CPU and the fail-safe I/O

• Programming of the fail-safe CPU in fail-safe FBD or LAD

Depending on which F-CPU you use, you will need the following

documentation:

• The CPU Specifications: CPU 31xC and CPU 31x reference

manual describes the standard functions of the CPU 315F-2

DP and the CPU 317F-2 DP.

• The product information for CPU 315F-2 DP describes only

the deviations from the standard CPU 315-2 DP.

• The product information for CPU 317F-2 DP describes only

the deviations from the standard CPU 317-2 DP.

• The S7-400, CPU Data reference manual describes the

standard functions of the CPU 416F-2.

• The product information for CPU 416F-2 DP describes only

the deviations from the standard CPU 416-2 DP.

• The ET 200S, Interface Module IM 151-7 CPU manual

describes the standard IM 151-7 CPU.

• The product information for the IM 151-7 F-CPU describes

only the deviations from the standard IM 151-7 CPU.

For integration in the

S7 Distributed Safety

fail-safe system

• The S7-300/M7-300, Module Data manual describes how to

assemble and wire S7-300 systems.

• The CPU 31xC and CPU 31x, Technical Specifications

manual describes the standard functions of the

CPU 315F-2 DP.

STEP 7 manuals • The Configuring Hardware and Communication Connections

with STEP 7 V5.x manual describes operation of the standard

tools of STEP 7.

• The System and Standard Functions reference manual

describes functions for distributed I/O access and diagnostics.

STEP 7 online help • Describes how to operate the standard tools in STEP 7

• Contains information about how to configure and assign

parameters to modules and intelligent slaves with HW Config

• Contains a description of the programming languages FBD

and LAD

PCS 7 manuals • Describe the handling of the PCS 7 control system (required

when the fail-safe ET 200eco I/O is integrated in a higher-level

control system)

The entire SIMATIC S7 documentation is available on CD-ROM.

Preface

ET 200eco Distributed I/O Station Fail-SafeI/O Module

1-4 A5E00297494-02

Guide

This manual describes the fail-safe 4/8 F-DI I/O module of the ET 200eco

distributed I/O station. It consists of instructions and reference material (technical

specifications and appendices)

• This manual covers the following basic aspects of the fail-safe I/O module:

• Design and use

• Configuring and assigning parameters

• Addressing, mounting, and wiring

• Diagnostic evaluation

• Technical specifications

• Order numbers

Conventions

In this manual, the terms "safety engineering" and "fail-safe engineering" are used

synonymously. The same applies to the terms "fail-safe“ and "F-“ and to the terms

"fail-safe I/O module" and "ET 200eco 4/8 F-DI".

"S7 Distributed Safety" and "S7 F Systems" in italics refer to the optional packages

for the two fail-safe systems: "S7 Distributed Safety" and "S7 F/FH Systems".

Recycling and Disposal

Due to the low levels of pollutants it contains, the fail-safe ET 200eco I/O module

can be recycled. For proper recycling and disposal of your old module (device),

consult a certified disposal facility for electronic scrap.

Additional Support

If you have any additional questions about the use of products presented in this

manual, contact your local Siemens representative:

http://www.siemens.com/automation/partner

Preface

ET 200eco Distributed I/O Station Fail-SafeI/O Module

A5E00297494-02 1-5

Training Center

We offer courses to help you get started with the S7 automation system. Contact

your regional training center or the central training center in Nuremberg (90327),

Federal Republic of Germany.

Telephone +49 (911) 895–3200

Internet: http://www.sitrain.com

H/F Competence Center

The H/F Competence Center in Nuremberg offers special workshops on

SIMATIC S7 fail-safe and fault tolerant (high availability) automation systems. The

H/F Competence Center can also provide assistance with onsite configuration,

commissioning, and troubleshooting.

Telephone: +49 (911) 895-4759

Fax: +49 (911) 895-5193

For questions about workshops, etc.: [email protected]mens.de

Preface

ET 200eco Distributed I/O Station Fail-SafeI/O Module

1-6 A5E00297494-02

Automation and Drives, Service & Support

Available worldwide, 24 hours a day:

Beijing

Nuernberg

Johnson City

Worldwide (Nuernberg)

Technical Support

24 hours a day, 365 days a year

Phone: +49 (180) 5050-222

Fax: +49 (180) 5050-223

mailto:[email protected]

GMT: +1:00

Europe / Africa (Nuernberg)

Authorization

Local time: Mon.-Fri. 8:00 to 5:00 PM

Phone: +49 (180) 5050-222

Fax: +49 (180) 5050-223

mailto:[email protected]

GMT: +1:00

United States (Johnson City)

Technical Support and

Authorization

Local time: Mon.-Fri. 8:00 to 5:00 PM

Phone: +1 (423) 262 2522

Fax: +1 (423) 262 2289

mailto:[email protected]

GMT: -5:00

Asia / Australia (Beijing)

Technical Support and

Authorization

Local time: Mon.-Fri. 8:00 to 5:00 PM

Phone: +86 10 64 75 75 75

Fax: +86 10 64 74 74 74

mailto:[email protected]

GMT: +8:00

The languages of the SIMATIC Hotlines and the authorization hotline are generally German and English.

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