Siemens Sitrans LR200 Gebrauchsanweisung

Quick Start Manual June 2008

LR200 (HART)

sitrans

7ML19985QL83 SITRANS LR200 (HART) – QUICK START MANUAL Page EN-1

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SITRANS LR200 (HART) Quick Start Manual

This manual outlines the essential features and functions of the SITRANS LR200. We strongly

advise you to acquire the detailed version of the manual so you can use your instrument to its

fullest potential. The complete manual is available from the product page of our website at:

https://pia.khe.siemens.com/index.asp?Nr=7427. Questions about the contents of this manual

can be directed to:

Siemens Milltronics Process Instruments Inc.

1954 Technology Drive, P.O. Box 4225

Peterborough, Ontario, Canada, K9J 7B1

Email: [email protected]om

MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments Inc.

Safety Guidelines

Warning notices must be observed to ensure personal safety as well as that of others, and to

protect the product and the connected equipment. These warning notices are accompanied by

a clarification of the level of caution to be observed.1

Process Instruments Inc. 2008.

Disclaimer of Liability

We encourage users to purchase

authorized bound manuals, or to view

electronic versions as designed and

authored by Siemens Milltronics Process

Instruments Inc. Siemens Milltronics

Process Instruments Inc. will not be

responsible for the contents of partial or

whole reproductions of either bound or

electronic versions.

While we have verified the contents of this manual

for agreement with the instrumentation described,

variations remain possible. Thus we cannot

guarantee full agreement. The contents of this

manual are regularly reviewed and corrections are

included in subsequent editions. We welcome all

suggestions for improvement.

Technical data subject to change.

WARNING: relates to a caution symbol on the product, and means that

failure to observe the necessary precautions can result in death, serious

injury, and/or considerable material damage.

WARNING1: means that failure to observe the necessary precautions

can result in death, serious injury, and/or considerable material damage.

Note: means important information about the product or that part of the operating manual.

1. This symbol is used when there is no corresponding caution symbol on the product.

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SITRANS LR200

SITRANS LR200 is a 2-wire loop-powered, continuous level measuring instrument that utilizes

advanced pulse radar technology at 5.8 GHz (6.3 GHz in North America). The instrument

consists of an electronic component coupled to the antenna and process connection.

Communication is via HART1, and signals are processed using Sonic Intelligence®.

Specifications

For a complete listing, see the SITRANS LR200 Instruction Manual. For Approvals information,

please refer to the process device tag.2

Ambient/Operating Temperature

WARNING: Changes or modifications not expressly approved by Siemens

could void the user’s authority to operate the equipment.

Notes:

• This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio

frequency energy and, if not installed and used in accordance with the instruction

manual, may cause harmful interference to radio communications. Operation of this

equipment in a residential area is likely to cause harmful interference, in which case the

user will be required to correct the interference at his own expense.

• SITRANS LR200 is to be used only in the manner outlined in this manual, otherwise

protection provided by the equipment may be impaired.

• This product is intended for use in industrial areas. Operation of this equipment in a

residential area may cause interference to several frequency based communications.

1. HART®is a registered trademark of the HART Communication Foundation.

2. When the locking ring is secured, it prevents the enclosure rotating on the threaded connection.

Note: Process temperature and pressure capabilities are dependent upon information

on the process device tag. The reference drawing listed on the tag can be downloaded

from the LR200 product page of our website at:

https://pia.khe.siemens.com/index.asp?Nr=7427.

process temperature

–40 °C to 80 °C (–40 °F to 176 °F)

ambient temperature

(surrounding enclosure volume)

–40 °C to 80 °C (–40 °F to 176 °F)

process device

tag

nameplate

customer-supplied

flange

locking ring2over threaded connection;

secured by three 2 mm Allen set-screws

hand programmer

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Power

• Maximum 30 V DC • 4 to 20 mA1

Approvals

• General CSAUS/C, FM, CE

• Radio Europe (R&TTE), FCC, Industry Canada

• Hazardous Flameproof (Europe) ATEX II 1/2 G, EEx dm ia IIC T4

Increased Safety (Europe) ATEX II 1/2 G, EEx em ia IIC T4

Explosion proof (US/Canada) FM/CSA: (barrier not required)2

Class I, Div. 1, Groups A, B, C, D

Class II, Div. 1, Groups E, F, G

Class III T4

Non-incendive (US) FM: (barrier not required)3

Class I, Div. 2, Groups A, B, C, D T5

Intrinsically Safe: (Europe) ATEX II 1 G, EEx ia IIC T4

(US/Canada) FM/CSA: (barrier required)4

Class I, Div. 1, Groups A, B, C, D

Class II, Div. 1, Groups E, F, G

Class III T4

(Australia) ANZEX Ex ia IIC T4

(Tamb = –40 to +80 oC) IP67

(International) IECEX TSA 04.0020X T4

• Marine Lloyd’s Register of Shipping

ABS Type Approval

General Purpose:

Non-incendive1:

Intrinsically Safe:

Nominal 24 V DC at max. 550 Ohm:

Flameproof:

Increased Safety:

Explosion-proof:

Nominal 24 V DC at max. 250 Ohm:

1. FM Class I, Div. 2, Groups A, B, C, D T5

2. See

Wiring Drawing (Explosion Proof: FM/CSA)

on page 1 of Appendix A, for drawing number 23650597.

3. See

Wiring Drawing (Non-incendive: FM)

on page 2 of Appendix A, for drawing number 23650537.

4. See

Wiring Drawing (Intrinsically Safe: FM)

on page 3 of Appendix A, for drawing number 23651611,

and

Wiring Drawing (Intrinsically Safe: CSA)

on page 4 of Appendix A, for drawing number 23651621.

Note: The use of approved watertight conduit hubs/glands is required for Type 4X /

NEMA 4X, Type 6 / NEMA 6, IP67, IP68 (outdoor applications).

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Pressure Application

Installation

Mounting location

Recommendations

• Easy access for viewing the display and programming via the hand programmer.

• An environment suitable to the housing rating and materials of construction.

Precautions

• Avoid proximity to high voltage or current wiring, high voltage or current contacts, and to

variable frequency motor speed controllers.

• Avoid interference to the emission cone from obstructions or from the fill path.

• Avoid central locations on vessels.

WARNINGS:

• This product is designated as a Pressure Accessory per Directive 97 / 23 / EC,

and is not intended for use as a safety device.

• For pressure applications, it will be necessary to use PTFE paste or other

appropriate sealing compound, and to tighten the process connection beyond

hand-tight.

•Donot

attempt to loosen, remove, or disassemble process connection or

instrument housing while vessel contents are under pressure.

• Improper installation may result in loss of process pressure.

WARNINGS:

• This product can only function properly and safely if it is correctly transported,

stored, installed, set up, operated, and maintained.

• Materials of construction are chosen based on their chemical compatibility (or

inertness) for general purposes. For exposure to specific environments, check with

chemical compatibility charts before installing.

• The user is responsible for the selection of bolting and gasket materials which will

fall within the limits of the flange and its intended use, and which are suitable for

the service conditions.

• Please handle the device using the enclosure, not the antenna, to avoid damage.

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Mounting instructions

• Simply screw SITRANS LR200 into the process connection, and hand tighten.

• For pressure applications, it will be necessary to use PTFE paste (or other appropriate

thread-sealing compound) and tighten the process connection beyond hand tight.

The maximum torque is 40 N-m. (30 ft-lbs.)

preferred undesirable

Coni

Fl at

Flat ParabolicConical

min. 300 mm (1 ft.) for every

3 m (10 ft.) of vessel height

beam

angle

20o

• Locate the antenna away from the side wall, to

avoid interference from indirect echoes.

• Avoid interference from objects such as ladders

or pipes, which can cause false echoes.

• Avoid interference from the fill path.

minimum

100 mm (4")

minimum

10 mm (0.4")

To provide optimum signal conditions on a manhole cover, locate the antenna off-center

relative to the cover, typically 100 mm (4”) from the side of the manhole.

• Use the 100 mm (4") shield on nozzles that are 100 mm (4") in length, or shorter.

• Use the 250 mm (10") shield on nozzles that are 250 mm (10") in length, or shorter.

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Rod Assembly (PTFE rod antenna version only)

Wiring

Power1

Connecting SITRANS LR2002

WARNINGS:

DC terminals shall be supplied from an SELV 1source in accordance with IEC-

1010-1 Annex H.

All field wiring must have insulation suitable for rated voltages.

1. Safety Extra Low Voltage

WARNINGS:

• Check the nameplate on your instrument, to verify the approval rating.

• Approved dust-tight and water-tight conduit seals are required for outdoor NEMA 4X

/ type 4X / NEMA 6, IP67, IP68 locations.

• Read

Instructions specific to hazardous area installations

on page 10.

Notes:

• For detailed wiring instructions, please refer to the full Instruction Manual.

• Use shielded, twisted pair cable: AWG 22 to 14 (0.34 mm2to 2.5 mm2).

• Separate cables and conduits2 may be required to conform to standard instrumentation

wiring practices, or electrical codes.

2. If cable is routed through conduit, use only approved suitable-size hubs for waterproof application.

50 mm (2”)

PTFE paste is supplied with

PTFE rod antenna versions

(non-sanitary type).

Optional

Extension 100 mm (4")

Notes:

• Water or process fluids must not enter the

connecting threads: this could cause reflections at

the connection, which will appear as false echoes.

• Apply a small amount of PTFE paste to the antenna

threads before threading the antenna together, and

tighten slowly. Ensure that the rod sections mate

securely with no gaps. Do not apply too much PTFE

paste or the parts will not mate securely.

• Do not use wrenches or pliers. Hand tighten only

(except in pressure applications: see warning

above).

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Wiring setups for hazardous area installations

There are five wiring options for hazardous area installations. In all cases, check the

nameplate on your instrument, and confirm the approval rating.

1. Flameproof wiring method

• For power demands see

Curve 2 (Flameproof, Increased Safety, Explosion-proof)

on page

5 of Appendix A.

• For wiring requirements follow local regulations.

• See also

Instructions specific to hazardous area installations

on page 10.

2. Increased safety wiring method

• For power demands see

Curve 2 (Flameproof, Increased Safety, Explosion-proof)

on page

5 of Appendix A.

• For wiring requirements follow local regulations.

• See also

Instructions specific to hazardous area installations

on page 10.

Approval Rating (see nameplate, inside front cover) Valid for:

ATEX II 1/2 G, EEx dm ia IIC T4 Europe

Approval Rating (see nameplate, inside front cover) Valid for:

ATEX II 1/2 G, EEx em ia IIC T4 Europe

2 mm lid-lock set

screw.

1. If you want to rotate the instrument on the process

connection, use the 2 mm Allen key provided to loosen

the locking ring (see illustration on page 2).

2. Use the Allen key to loosen the lid-lock set screw.

3 Using a screwdriver for leverage if necessary, unscrew the cover.

4. Connect the wires to the terminal as shown: the polarity is identified on the terminal

block.

5. Ground the instrument according to local regulations.

6. Tighten the gland to form a good seal.

cable

shield

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3. Explosion-proof wiring method

• For power demands see

Curve 2 (Flameproof, Increased Safety, Explosion-proof)

on page

5 of Appendix A.

• For wiring requirements see

Wiring Drawing (Explosion Proof: FM/CSA)

on page 1 of

Appendix A, for drawing number 23650597.

4. Non-incendive wiring method

• For power demands see

Curve 1 (General Purpose, Intrinsically Safe, Non-incendive)

page 5 of Appendix A.

• For wiring requirements see

Wiring Drawing (Non-incendive: FM)

on page 2 of Appendix A,

for drawing number 23650537.

5. Intrinsically Safe wiring method (barrier required)

• For power demands see

Curve 1 (General Purpose, Intrinsically Safe, Non-incendive)

page 5 of Appendix A.

• For wiring requirements:

N. America: See

Wiring Drawing (Intrinsically Safe: FM)

on page 3 of Appendix A,

for drawing number 23651611,

or see

Wiring Drawing (Intrinsically Safe: CSA)

on page 4 of Appendix A,

for drawing number 23651621.

Europe: Follow local regulations.

Australia: Follow local regulations.

International: Follow local regulations.

Approval Rating (see nameplate, inside front cover) Valid for:

FM/CSA:

Class I, Div. 1, Groups A, B, C, D

Class II, Div. 1, Groups E, F, G

Class III T4

N. America

Approval Rating (see nameplate, inside front cover) Valid for:

FM:

Class I, Div. 2, Groups A, B, C, D T5 N. America

Approval Rating (see nameplate, inside front cover) Valid for:

FM/CSA:

Class I, Div. 1, Groups A, B, C, D

Class II, Div. 1, Groups E, F, G

Class III

US/Canada

ATEX II 1 G, EEx ia IIC T4 Europe

ANZEX Ex ia IIC T4

(Tamb = –40 to 80 °C) IP67 Australia

IECEX TSA 04.0020X International

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• Approved dust-tight and water-tight conduit seals are required for outdoor NEMA 4X /

type 4X / NEMA 6, IP67, IP68 locations.

• The maximum input voltage to the barrier must not exceed 250 V rms.

• Recommended intrinsically safe barriers are listed on page 9.

• Refer to

Instructions specific to hazardous area installations

on page 10.

EU Equivalency (barrier selection)

Any zener diode safety barrier, certified by an EU approved certification body to [ EEx ia ] IIC,

its output voltage (Uo) not exceeding 30 V and its output current (Io) limited by load resistance

(Ro); such that Io= Uo/ Ro, does not exceed 120 mA.

IS Safety Barrier Selection

Selecting a suitable barrier or power supply requires knowledge about Intrinsic Safety and the

application. It is the responsibility of the installer to ensure that the intrinsically safe

installation complies with both the apparatus approval requirements and the relevant national

code of practice.

How to select a passive barrier for SITRANS LR200

1. Make sure that the barrier safety description is suitable for the LR200 Intrinsically Safe

(IS) input parameters.

2. Determine the maximum end-to-end resistance of the barrier (Re-e) from the data sheet.

3. Determine other loop resistance (Rloop): for example, sense resistance, displays, and/or

PLC inputs.

4. Calculate Rworking = Re-e + Rloop.

5. Determine any non-linear voltage drops due to the barrier (Vbarrier) from the barrier data

sheet (for example, voltage drops due to diodes).

6. Calculate Vworking = Vsupply – Vbarrier.

7. Using Vworking and Rworking, confirm that operation is within the shaded area of the

graph

Loop Voltage versus Loop Resistance

on page 5 of Appendix A.

PLC Input Modules

Notes:

• The following list is not complete: there are many safety barriers on the market, which

will work with the LR200.

• The barriers listed below have all been tested and are functionally compatible with the

LR 200.

• The barriers listed below are all HART compatible.

Manufacturer Part Number

Siemens SM331 PCS7 HART Input Module

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