Siemens Apogee P1 Bedienungsanleitung

EUROTHERM

DRIVES

Siemens Apogee P1

Communications

Interface

Technical Manual

HA470909 Issue 1

Copyright Eurotherm Drives Limited 2003

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or

by any means to persons not employed by a Eurotherm Drives company without written permission from Eurotherm

Drives Ltd.

Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to

make amendments or correct omissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses

resulting therefrom.

Compatible with Version 1.x Software

Cont.2

Please read this information BEFORE installing the equipment.

Intended Users

This manual is to be made available to all persons who are required to install, configure or

service equipment described herein, or any other associated operation.

The information given is intended to highlight safety issues, and to enable the user to obtain

maximum benefit from the equipment.

Application Area

The equipment described is intended for industrial motor speed control utilising AC induction or

AC synchronous machines.

Personnel

Installation, operation and maintenance of the equipment should be carried out by qualified

personnel. A qualified person is someone who is technically competent and familiar with all

safety information and established safety practices; with the installation process, operation and

maintenance of this equipment; and with all the hazards involved.

REFER TO YOUR MAIN PRODUCT MANUAL FOR SPECIFIC SAFETY

INFORMATION ABOUT THE DEVICE YOU ARE CONTROLLING

Safety Information

WARRANTY

Eurotherm Drives warrants the goods against defects in design, materials and workmanship

for the period of 12 months from the date of delivery on the terms

detailed in Eurotherm Drives Standard Conditions of Sale IA058393C.

Eurotherm Drives reserves the right to change the content and product specification without notice.

Contents

Contents Page

Cont.3

SIEMENS APOGEE TECHNOLOGY OPTION 1

A System Overview........................................................................................... 1

Protocol ........................................................................................................................1

Product Features ...........................................................................................................1

Size Notation – Part Numbers........................................................................................1

Installation ....................................................................................................... 2

Apogee P1 FLN Communication Module (HVAC10) .......................................................2

•PLC/SCADA Supervisor (4-wire only)...........................................................2

•Cable Specification.....................................................................................2

•Cable Routing ............................................................................................2

•Earthing/Grounding ...................................................................................2

•User Connections to the Main Serial Port (P1)..............................................3

•DIL Switch (SW1) Settings............................................................................3

•Terminators................................................................................................3

•Terminal Block (TB1) Connections...............................................................4

Fitting and Connecting to the Technology Box ................................................................4

Wiring Diagrams ..........................................................................................................5

Initial Check for Connection ..........................................................................................7

Understanding the LED Indications ................................................................................7

Initial Set-up for Apogee P1 ............................................................................ 9

Configuring the Drive....................................................................................................9

Troubleshooting ............................................................................................. 11

Point Database for Siemens Apogee P1 .......................................................................12

Point Database Cross Reference ..................................................................................14

Siemens Apogee P1 Communications Interface

SIEMENS APOGEE TECHNOLOGY OPTION

A System Overview

The Apogee P1 Technology Option provides a serial data port, allowing VSDs (variable speed

drives) to be linked to form a network. Using a PLC/SCADA or other intelligent device, this

network can be continuously controlled to provide supervision and monitoring for each VSD in

the system.

With each unit under local

control, the central

supervisor performs only

periodic setpoint updating,

control sequencing and data

collection.

In the system, the

PLC/SCADA supervisor

acts as the Master, and the

VSD as the Slave.

The network of VSDs can

be set-up using each unit’s

MMI/Operator Station.

Protocol

This card communicates using the Siemens Apogee P1 protocol. Any connections made to it

most comply with this protocol. Every effort has been made to maintain compatibility with

devices using this protocol.

Product Features

•Suitable for use with:

HVAC10 Drive Products software version 4.6 onwards

•Connection using 2 or 4-wire shielded twisted pair (RS485)

•Configured using Function Block inputs

•Protocol tag access for defined P1 parameters

Size Notation – Part Numbers

Size 1 HVAC10 drives use the 6053/APOG Apogee Technology Box.

All Size 2 and 3 HVAC10 drives use the 6055/APOG Apogee Technology Box.

Advantages with this type of control system

1. Multi-wire analog transmission from a central programmable

controller is replaced by a bussed digital system using serial

data transmission over differential twisted-pair wires.

2. Digital transmission is fundamentally less noise-prone than

analog methods, and the accuracy of the transmitted data is

unaffected by the transmission medium. The use of intelligent

devices at either end of the data link allows error checking to

be used. This virtually eliminates the effects of electrical noise

on data integrity. It is therefore possible to issue setpoints to

drives with much higher accuracy using this method.

3. The communication standard used allows up to 32 drives to be

connected to a single link which can be driven from a

computer serial port.

4. The chosen standard and protocol are compatible with other

Eurotherm Group products. Temperature controls, process

controls, data loggers and drives can communicate easily with

a common supervisory system.

Siemens Apogee P1 Communications Interface

Installation

WARNING!

Before installing, ensure that the drive and all wiring is electrically isolated and

cannot be made “live” unintentionally by other personnel.

Wait 5 minutes after disconnecting power before working on any part of the

system or removing the covers from the Drive.

Apogee P1 FLN Communication Module (HVAC10)

You can create a network of drives by linking a Master (PLC or Apogee controller) to one or

more HVAC10 drives fitted with this module.

Plug this Communication Module on to the front of the HVAC10 drive by removing its terminal

cover and fitting the product to the right-most Technology Box position.

Wiring is very simple - all connections are SELV (Safe Extra Low Voltage).

It is possible to establish serial communications without adhering to the following

recommendations, however, the recommendations will promote greater reliability.

PLC/SCADA Supervisor (4-wire only)

If possible, avoid using a PLC/SCADA supervisor which take its transmitter to a high impedance

state (tri-state) when idling. If it is unavoidable, then it is essential to use properly screened

cable.

Cable Specification

Use cable which has two twisted pairs,

with each pair individually screened as

shown. The characteristic impedance

should be in the range 100 to 165 Ohms.

Recommended Cable Specification

Recommended Cable SpecificationRecommended Cable Specification

Recommended Cable Specification

Characteristic Impedance 100-165Ωat 3-20MHz

Cable Capacitance <30pF/m

Core Diameter 0.34mm² (22 AWG)

Cable Type Twisted pair cable

Resistance <110Ω/km

Shielding Copper braid, or braid & foil

Note: One example: Belden B3079A cable meets the above specification.

Cable Routing

Daisy chain one drive to the next. The supervisor should be at one end of the run. Avoid spurs.

Earthing/Grounding

Connect the screens of both pairs of wires to ground at the supervisor. If possible, connect the

supervisor’s transmitter/receiver 0V reference to earth. Connect all screens as shown in the

following diagrams.

screen

insulation outer sheath

conductors

twisted pair

Siemens Apogee P1 Communications Interface

User Connections to the Main Serial Port (P1)

The serial port on the Option allows the following Apogee P1 links to be made.

RS485

RS485RS485

RS485

Electrical Connections 4-wire

differential

2-wire

differential

Number of transmitters and transceivers

allowed per differential pair of wires

32 drivers

32 receivers

32 transceivers

Maximum cable length 4000ft/1200 metres

Technology Box

6053 6055

Technology Box

123456

TB1

Terminal Block

PLG1

BI SYNCH

Switch SW1

Figure 1 Option showing Terminal Block TB1 and DIL Switch SW1

DIL Switch (SW1) Settings

Set this switch to select 2-wire or 4-wire operation, and to switch in a terminator for the last

drive in the system.

Switch

SwitchSwitch

Switch Status

StatusStatus

Status Description

DescriptionDescription

Description

1OFF

4-wire (default)

2-wire

2OFF

Terminator out (default)

Terminator in

Terminators

•The unit logically furthest from the supervisor must have switch 2 set to ON.

•All other units in the system must have switch 2 set to OFF.

The supervisor’s receiver input should also have a terminating resistor, chosen to match the

characteristic impedance of the cable, typically 100 to 165 Ohms.

OFF

Switch SW1

Siemens Apogee P1 Communications Interface

Terminal Block (TB1) Connections

Terminal No.

Terminal No.Terminal No.

Terminal No. 2-Wire Designation

2-Wire Designation2-Wire Designation

2-Wire Designation 4-Wire Designation

4-Wire Designation4-Wire Designation

4-Wire Designation

1notused TXB

2notused TXA

30V 0V

4 Cable Screen (except B versions) Cable Screen (except B versions)

5 RXB/TXB RXB

6 RXA/TXA RXA

Fitting and Connecting to the Technology Box

Figure 2 Plug-in Technology Boxes

WARNING!

Ensure that all wiring is isolated.

IMPORTANT: Remember to set the switch positions on the DIL switch, SW1.

The Technology Option plugs into the right-hand position on the front of the drive, or in place of

the Operator Station/blank cover (SIZE 1 only).

It can be used with the Operator Station fitted, but for the HVAC10 SIZE 1 unit you must mount

the Operator Station remotely using the Panel Mounting Kit with connecting lead (6052). The

connecting lead enters the HVAC10 drive through the gland plate.

•Remove the terminal cover and screws.

•On the HVAC10 unit, plug the ribbon cable into the back of the Technology Box and into the

socket on the drive.

•Click the Technology Box into place in the recess on the front of the drive. If provided,

secure in position by tightening the captive screw on the bottom right hand corner of the

Option. On the SIZE 1 unit it will protrude slightly above the standard plastic enclosure.

•Make all user wiring connections. Refer to the Wiring Diagrams.

•Re-fit the terminal cover securely with the screws.

Technology

Box

Captive Screw

HVAC10 Size 2 & 3

6055

Technolog

Box

HVAC10 Size 1

screen connections

6053

Siemens Apogee P1 Communications Interface

Wiring Diagrams

DRIVE

(slave)

PLC/SCADA

(master)

123456

BA0V SCR BA

123456

BA0V SCR BA

GND

DRIVE

(slave)

last inverter in chain

ONOFF

Figure 3 2-Wire Wiring Diagram for the HVAC10 Size 2 & 3 Drive

RXA RXB

RECEIVE

0V 0V

DRIVE

(slave)

PLC/SCADA

(master)

123456

TXB TXA 0V SCR RXB RXA

TRANSMIT RECEIVE

123456

TXB TXA 0V SCR RXB RXA

TRANSMIT

TXA TXB

RECEIVE

GND GND

DRIVE

(slave)

last inverter in chain

ONOFF

Figure 4 4-Wire Wiring Diagram for the HVAC10 Size 2 & 3 Drive

Siemens Apogee P1 Communications Interface

DRIVE

(slave)

PLC/SCADA

(master)

123456

BA0V SCR BA

123456

BA0V SCR BA

GND

DRIVE

(slave)

last inverter in chain

ONOFF

Figure 5 2-Wire Wiring Diagram for the HVAC10 Size 1 Drive

RXA RXB

RECEIVE

0V 0V

DRIVE

(slave)

PLC/SCADA

(master)

123456

TXB TXA 0V SCR RXB RXA

TRANSMIT RECEIVE

123456

TXB TXA 0V SCR RXB RXA

TRANSMIT

TXA TXB

RECEIVE

GND GND

DRIVE

(slave)

last inverter in chain

ONOFF

Figure 6 4-Wire Wiring Diagram for the HVAC10 Size 1 Drive

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