Siemens Sitrans LR200 Gebrauchsanweisung

Radar Transmitters

Quick Start Manual 03/2013

SITRANS LR200 (HART)

SITRANS

IQ300IX.fm Page 5 Tuesday, October 2, 2001 1:43 PM

A5E31993614 SITRANS LR200 (HART) – QUICK START MANUAL Page EN-1

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SITRANS LR200 (HART) Quick Start Manual

This manual outlines the essential features and functions of the SITRANS LR200 (HART). We

strongly advise you to acquire the detailed version of the manual so you can use your device to

its fullest potential. The complete manual can be downloaded from the SITRANS LR200

product page of our web site at: www.siemens.com/LR200. The printed manual is available

from your local Siemens Milltronics representative.

Questions about the contents of this manual can be directed to:

Siemens Milltronics Process Instruments

1954 Technology Drive, P.O. Box 4225

Peterborough, Ontario, Canada, K9J 7B1

Email: [email protected]om

MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments

Technical Support

Support is available 24 hours a day.

To find your local Siemens Automation Office address, phone number, and fax number, go to:

www.siemens.com/automation/partner:

• Click on the tab Contacts by Product then find your product group (+Process Automation

> +Process Instrumentation > +Level Measuring Instruments).

• Select the team Technical Support. Click on Next.

• Click on a continent, then a country, followed by a city. Click on Next.

For on-line technical support go to: www.siemens.com/automation/support-request

• Enter the device name (SITRANS LR200) or order number, then click on Search, and

select the appropriate product type. Click on Next.

• Enter a keyword describing your issue. Then either browse the relevant documentation,

or click on Next to email a description of your issue to Siemens Technical Support staff.

Siemens IA/DT Technical Support Center: phone +49 (0)911 895 7 222

Process Instruments 2013.

Disclaimer of Liability

We encourage users to purchase autho-

rized bound manuals, or to view elec-

tronic versions as designed and

authored by Siemens Milltronics Pro-

cess Instruments. Siemens Milltronics

Process Instruments will not be respon-

sible for the contents of partial or whole

reproductions of either bound or elec-

tronic versions.

While we have verified the contents of this man-

ual for agreement with the instrumentation

described, variations remain possible. Thus we

cannot guarantee full agreement. The contents of

this manual are regularly reviewed and correc-

tions are included in subsequent editions. We

welcome all suggestions for improvement.

Technical data subject to change.

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Safety Guidelines

Warning notices must be observed to ensure personal safety as well as that of others, and to

protect the product and the connected equipment. These warning notices are accompanied by

a clarification of the level of caution to be observed.

FCC Conformity

US Installations only: Federal Communications Commission (FCC) rules

SITRANS LR200

SITRANS LR200 is a 2-wire 6 GHz pulse radar level transmitter for continuous monitoring of liq-

uids and slurries in storage and process vessels including high temperature and pressure, to a

range of 20 m (66ft).

The device consists of an electronic circuit coupled to the antenna and either a threaded or

flange type process connection.

SITRANS LR200 supports HART1) communication protocol and SIMATIC PDM software. Sig-

nals are processed using Process Intelligence.

Specifications

For a complete listing, see the SITRANS LR200 (HART) Instruction Manual. For Approvals

information see

Approvals

on page 3.

WARNING symbol relates to a caution symbol on the product, and means that

failure to observe the necessary precautions can result in death, serious injury,

and/or considerable material damage.

WARNING symbol, used when there is no corresponding caution symbol on the

product, means that failure to observe the necessary precautions can result in

death, serious injury, and/or considerable material damage.

Note: means important information about the product or that part of the operating manual.

WARNING: Changes or modifications not expressly approved by Siemens

Milltronics could void the user’s authority to operate the equipment.

Notes:

• This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference when the equipment is operated in a

commercial environment.

• This equipment generates, uses, and can radiate radio frequency energy and, if not

installed and used in accordance with the instruction manual, may cause harmful

interference to radio communications. Operation of this equipment in a residential area is

likely to cause harmful interference to radio communications, in which case the user will

be required to correct the interference at his own expense.

WARNING: SITRANS LR200 is to be used only in the manner outlined in this manual,

otherwise protection provided by the equipment may be impaired.

Note: This product is intended for use in industrial areas. Operation of this equipment in a

residential area may cause interference to several frequency based communications.

1) HARTis a registered trademark of HART Communication Foundation.

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Ambient/Operating Temperature

Power

Approvals

•General CSA

US/C, FM, CE, C-TICK

• Radio Europe (R&TTE), FCC, Industry Canada

• Hazardous Intrinsically Safe 2) (Europe) ATEX II 1 G, EEx ia IIC T4

(International) IECEX TSA 04.0020X T4

US/Canada) FM/CSA: (barrier required)

Class I, Div. 1, Groups A, B, C, D

Class II, Div. 1, Groups E, F, G

Class III T4

(Australia) ANZEX Ex ia IIC T4

Notes:

• Process temperature and pressure capabilities are dependent upon information on the

process device tag. The reference drawing listed on the tag can be downloaded from the

Siemens website at: www.siemens.com/LR200 under Support.

• Maximum temperature is dependent on the process connection, antenna materials, and

vessel pressure. See

Maximum Process Temperature Chart

on page 20, for more details.

Process Pressure Temperature derating curves are available in the full manual.

1) Check the device nameplate for the characteristics of the device, and confirm the loop load.

General Purpose:

Intrinsically Safe:

Non-Sparking/Energy Limited

Non-incendive (FM/US only):

Nominal 24 V DC at

max. 550 Ohm loop

resistance1)

Flameproof:

Increased Safety:

Explosion-proof (FM/CSA US/Canada only):

Nominal 24 V DC at

max. 250 Ohm loop

resistance1)

Notes:

• Refer to the device nameplate and the process device tag to check the approval rating of

your device.

• Use appropriate conduit seals to maintain IP or NEMA rating.

2) See

Intrinsically Safe wiring

on page 8.

process temperature PP rod:

–40 °C to +80 °C (–40 °F to +176 °F)

PTFE rod or SS horn:

–40 °C to +200 °C (–40 °F to +392 °F)

ambient temperature (surrounding enclosure)

–40 °C to +80 °C (–40 °F to +176 °F) device

nameplate

process

device tag

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• Hazardous (continued) (Brazil) INMETRO DNV 12.0068X

Ex ia IIC T4 Ga

IP66/IP67/IP68

-40 ºC ≤T a ≤+80 ºC

DNV #OCP 0017

ABNT NBR IEC 60079-0:2008 e

ABNT NBR IEC 60079-11:2009

Non-Sparking/

Energy Limited 1) (Europe) ATEX II 3 G Ex nA/nL IIC T4 Gc

Non-Incendive 2) (US) FM:

Class I, Div. 2, Groups A, B, C, D, T5

Flameproof 3) (Europe) ATEX II 1/2 G, Ex dmbia IIC T4 Ga/Gb

Increased Safety 4) (Europe) ATEX II 1/2 G, Ex embia IIC T4 Ga/Gb

Explosion proof 5) (US/Canada) FM/CSA: (barrier not required)

Class I, Div. 1, Groups A, B, C, D

Class II, Div. 1, Groups E, F, G

Class III T4

• Marine Lloyd’s Register of Shipping

ABS Type Approval 6)

Installation

Note: Use appropriate conduit seals to maintain IP or NEMA rating.

1) See

Non-Sparking/Energy Limited wiring

on page 10.

2) See

Non-incendive wiring (FM US only)

on page 10.

3) See

Flameproof wiring

on page 11.

4) See

Increased safety wiring

on page 11.

5) See

Explosion-proof wiring (FM/CSA US/Canada only)

on page 11.

6) The process pressure boundary assembly comprises the components that act as a barrier against

pressure loss from the process vessel: that is, the combination of process connection body and

emitter, but normally excluding the electrical enclosure.

WARNINGS:

• Installation shall only be performed by qualified personnel and in

accordance with local governing regulations.

• Materials of construction are chosen based on their chemical compatibility (or

inertness) for general purposes. For exposure to specific environments, check

with chemical compatibility charts before installing.

• Handle the device using the enclosure, not the antenna or the device tag, to avoid

damage.

Notes:

• The Process Device Tag shall remain with the process pressure boundary assembly6). In

the event the device package is replaced, the Process Device Tag shall be transferred to

the replacement unit.

• SITRANS LR200 units are hydrostatically tested, meeting or exceeding the requirements

of the ASME Boiler and Pressure Vessel Code and the European Pressure Equipment

Directive.

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Pressure Application

Pressure Equipment Directive, PED, 97/23/EC

Siemens Level Transmitters with flanged, threaded, or sanitary clamp type process mounts

have no pressure-bearing housing of their own and, therefore, do not come under the Pressure

Equipment Directive as pressure or safety accessories, (see EU Commission Guideline 1/8).

Nozzle design

• The end of the shield section should protrude a

minimum of 10 mm (0.4”) to avoid false echoes being

reflected from the nozzle.

Location on a manhole cover

• A manhole cover is typically a covered nozzle with a

diameter 610 mm (24”) or greater.

• For optimum signal conditions, locate the antenna

off-center, typically 100 mm (4") from the side.

Nozzle location

WARNINGS:

• Never attempt to loosen, remove, or disassemble process connection or instru-

ment housing while vessel contents are under pressure.

• Improper installation may result in loss of process pressure.

Notes:

• For nozzles 100 mm (4") in length or shorter use the 100 mm (4") shield.

• For nozzles 250 mm (10") in length or shorter use the 250 mm (10") shield.

• For horn and waveguide versions see the full manual which can be downloaded from

www.siemens.com/LR200.

WARNING: For vessels with conical or parabolic tops, avoid mounting the

instrument at the centre. (The concavity of the top can focus echoes into the centre,

giving false readings.)

Note: Under certain circumstances, it may be acceptable to mount the device at the centre of

a flat-topped tank. Please discuss this with your local Siemens representative.

10 mm

(0.4")

shield

100 mm (4")

Coni

Fl at

Parabolic

Conical undesirable

Flat preferred

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Environment

• Provide an environment suitable to the housing rating and materials of construction.

• Provide a sunshield if the device will be mounted in direct sunlight.

Access for programming

• Provide easy access for viewing the display and programming via the hand programmer.

(continued on next page)

Nozzle location (continued)

Beam angle

• Beam angle is the width of the cone

where the energy density is half of the

peak energy density.

• The peak energy density is directly in front

of and in line with the antenna.

• There is a signal transmitted outside the

beam angle, therefore false targets may

be detected.

Emission Cone

• Keep emission cone free of interference

from ladders, pipes, I-beams or filling

streams.

• Locate the antenna away from the side

wall, to avoid interference from indirect

echoes.

• Make allowance for the emission cone spreading: beam angle depends on horn size.

Mounting instructions

Threaded Version

1) Before inserting the device into its mounting connection,

check to ensure the threads are matching to avoid

damaging them.

2) Screw the device into the process connection, and hand

tighten.

3) To rotate the enclosure, first loosen the three set-screws

securing the locking ring. After positioning the enclosure,

retighten the screws.

WARNING: For pressure applications, use PTFE tape or other appropriate thread

sealing compound, and tighten the process connection beyond hand-tight (max. torque

40 N·m (30 ft.lbs).

Notes:

• There is no limit to the number of times the device can be rotated.

• Orient the front or back of the device towards the closest vessel wall.

• Do not rotate the enclosure after programming and device configuration (a polarity shift

of the transmit pulse may cause an error).

min. 300 mm (1ft)

per 3 m (10’) of vessel

height

beam

angle

28o

emission

cone

locking ring

securedbythree

2mmAllenset-

screws

threaded

connection

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Flanged Version

Wiring

Power

Connecting SITRANS LR200

1) Strip the cable jacket for approximately 70 mm (2.75") from the end of the cable, and

thread the wires through the gland. 1) 2)

2) Connect the wires to the terminal as shown: the polarity is identified on the terminal

block.

3) Ground the device according to local regulations.

4) Tighten the gland to form a good seal.

5) Close the lid and secure the locking ring before programming and device configuration.

Do not rotate the device after it has been configured, as this may cause an error.

WARNING: The user is responsible for the selection of bolting and gasket materials

which will fall within the limits of the flange and its intended use, and which are

suitable for the service conditions.

WARNINGS:

The DC input terminals shall be supplied from a source providing electrical

isolation between the input and output, in order to meet the applicable safety

requirements of IEC 61010-1.

All field wiring must have insulation suitable for rated voltages.

WARNINGS:

• Check the device nameplate and process device tag, to verify the approval rating.

• Use appropriate conduit seals to maintain IP or NEMA rating.

• Read

Instructions specific to hazardous area installations

on page 12.

Notes:

• For detailed wiring instructions, please refer to the full Instruction Manual.

• Use twisted pair cable: AWG 22 to 14 (0.34 mm2to 2.5 mm2).

• Separate cables and conduits may be required to conform to standard instrumentation

wiring practices, or electrical codes.

1) May be shipped with the device.

2) If cable is routed through conduit, use only approved suitable-size hubs for waterproof applications.

cable shield

(if used)

optional cable gland1) 2)

(or NPT cable entry2))

plug (IP 68)

Use a 2 mm Allen key to loosen

the lid-lock set screw.

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Connecting HART: typical PLC/mA configuration

Wiring setups for hazardous area installations

There are six wiring options for hazardous area installations. In all cases, check the device

nameplate and process device tag to verify the approval rating.

1. Intrinsically Safe wiring

1) See

Curve 1: General Purpose, Intrinsically Safe, Non-Sparking/Energy Limited/ Non-incendive

page 21 or

Curve 2: Flameproof, Increased Safety, Explosion-proof

on page 21.

Note: ATEX certificates and connection drawings listed below can be downloaded from the

product page of our website at: www.siemens.com/LR200.

active PLC

HART

modem

SITRANS

LR200

power

supply

HART

communicator

Notes:

• Depending on the system design,

the power supply may be separate

from the PLC, or integral to it.

• HART resistance (cable resistance

plus 250 Ohm [resistor]) must be

limited according to the allowable

operating area1).

• Do not connect more than one

HART programming device at a

time.

R = 250 

The ATEX certificate can be downloaded from the product

page of our website at: www.siemens.com/LR200. Go to Support > Approvals / Certificates.

The IECEx certificate listed on the nameplate can be viewed on the IECEx website. Go to:

http://iecex.iec.ch and click on Ex Equipment Certificates of Conformity then enter the

certificate number IECEx TSA 04.0020X.

Device nameplate (ATEX/IECEX/INMETRO/C-TICK)

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