SIGMA TEK SAI 041 Bedienungsanleitung

SAI 041

S-DIAS Safety

Analog Input Current Module

Operating Manual

Date of creation: 28.04.2022

Version date: 18.05.2022

Article number: 20-896-041-E

Publisher: SIGMATEK GmbH & Co KG

A-5112 Lamprechtshausen

Tel.: +43/6274/4321

Fax: +43/6274/4321-18

Email: [email protected]

WWW.SIGMATEK-AUTOMATION.COM

SIGMATEK GmbH & Co KG

Translation from German

distributed in any form (print, photocopy, microfilm or in any other process) without express permission.

We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for

technical or printing errors in this handbook and assumes no responsibility for damages that occur through its use.

SAFETY ANALOG INPUT CURRENT MODULE SAI 041

18.05.2022 Page 1

S-DIAS Safety Analog-Input Current Module SAI 041

The S-DIAS safety analog input module provides the values of

four analog current inputs from the Safe CPU (Safety CPU). The

analog inputs can also be read by the functional control CPU via

the S-DIAS bus from the safety CPU. The four current inputs

have an input range of 4-20 mA with a resolution of 16 bits. A 24

V sensor supply is provided for the analog inputs, which must be

powered externally. The external 24 V supply for the analog

inputs is monitored for Over- and under voltage.

Safe evaluation of the analog inputs is ensured by two

independent diversitary evaluations with mutual monitoring.

The safety functions of the component meet the requirements

•for two-channel use

according to SIL 3 in compliance with EN 62061 and PL e,Cat. 4 in accordance with

EN ISO 13849-1/-2.

as well as

•for single-channel use,

the requirements for to SIL 3 in compliance with EN 62061 and PL e,Cat. 3 in

accordance with EN ISO 13849-1/-2.

Date of creation: 25.06.2019

Version date: 25.06.2019

Article number: 20-890-xxx-E

SAI 041 SAFETY ANALOG INPUT CURRENT MODULE 
 
Page 2 18.05.2022 
Table of Contents 
1Basic Safety Guidelines......................................................... 4 
1.1 General Information on Safety ....................................................4 
1.2 Further Safety Guidelines............................................................5 
1.3 General Requirements .................................................................6 
2Safety Conformity................................................................... 8 
2.1 Functional Safety Standards.......................................................8 
2.2 EU Conformity Declaration..........................................................8 
2.3 Safety-Relevant Parameters........................................................9 
2.3.1 Horizontal Mounting position 0-60° C Environmental Temperature.....9 
2.4 Compatibility.................................................................................9 
3Technical Data .......................................................................10 
3.1 Analog Input Specifications ......................................................10 
3.2 Measurement Range...................................................................11 
3.3 Electrical Requirements.............................................................11 
3.4 Miscellaneous .............................................................................14 
3.5 Environmental Conditions.........................................................14 
4Mechanical Dimensions........................................................15
5Connector Layout..................................................................16 
5.1 Status LEDs.................................................................................17 
5.2 Applicable Connectors...............................................................18 
5.3 Label Field...................................................................................18 

 SAFETY ANALOG INPUT CURRENT MODULE SAI 041 
 
05.2022 Page 3 
6Wiring.....................................................................................19 
1 Wiring Example 1 SIL 3 Sensor.................................................19 
2 Connection Example: 2 SIL 2 Sensors .....................................20 
3 Connecting a 2-Wire Sensor......................................................21 
4 Connecting a 3-wire Sensor ......................................................21 
5 Connecting a 4-Wire Sensor......................................................22 
6 Wiring Example Terminating Open Inputs...............................22 
7 Note..............................................................................................23 
7Reaction Times......................................................................23
8Mounting................................................................................24 
9Transport/Storage.................................................................26 
Storage...................................................................................26 
Maintenance...........................................................................27 
1 Maintenance ................................................................................27 
2 Repair...........................................................................................27 
Disposal .................................................................................28
 

SAI 041 SAFETY ANALOG INPUT CURRENT MODULE

Page 4 18.05.2022

1 Basic Safety Guidelines

1.1 General Information on Safety

If the Safety guidelines are not followed, danger to personnel can result, which could then

lead to serious injury or in worst cases, death. In less serious cases, systems and equipment

can be damaged.

The following symbols identify the individual risks as well as the degree of seriousness; their

respective meanings are briefly explained below. You should therefore familiarize yourself

with the Safety symbols and their meanings to prevent dangers and risks.

DANGER

Identifies an immediate danger with high risk, which

will lead to immediate death or serious injury if not

avoided.

Identifie un danger immédiat à haut risque, qui

entraînera immédiatement la mort ou des blessures

graves s'il n'est pas évité.

WARNING

Identifies a possible danger with a mid-level risk, which

can lead to death or (serious) injury if not avoided.

Indique un danger possible d’un risque moyen de

décès ou de (graves) blessures si les consignes de

sécurité ne sont pas respectées.

CAUTION

Identifies a low-risk danger, which can lead to injury or

property damage if not avoided.

Indique un danger avec un niveau de risque faible des

blessures légères ou des dommages matériels si les

consignes de sécurité ne sont pas respectées.

SAFETY ANALOG INPUT CURRENT MODULE SAI 041

18.05.2022 Page 5

1.2 Further Safety Guidelines

Danger for ESD-sensitive components.

Les signes de danger pour les composants sensibles

aux décharges électrostatiques.

This symbol identifies important or additional

information regarding the operation of the safety

modules.

SAI 041 SAFETY ANALOG INPUT CURRENT MODULE

Page 6 18.05.2022

1.3 General Requirements

Technical

Documentation

This technical documentation is a component of this product.

•This document must be accessible near the machine,

since it contains important instructions.

•The technical documentation should be included in the

sale, rental or transfer of the product.

Acceptance of Safety

Guidelines

Before handling the product to which this documentation

belongs, the operating instructions and safety guidelines mustbe

read. SIGMATEK GmbH & Co KG accepts no liability for

damages resulting from non-compliance with the Safety

guidelines or the applicable regulations.

Acceptance of the safety guidelines and the explanations in this

document, as well as the Safety System handbook are a basic

requirement for proper use. Therefore, read this operating

manual thoroughly and familiarize yourself with each of them in

detail.

More information on standards and regulations etc. can be found

in the system handbook

Qualified Personnel

Installation, assembly, programming and initial start-up,

operation, maintenance and decommissioning of control and

automation technology products in general, as well as Safety-

related products in particular, can only be performed by qualified

personnel.

Qualified personnel in this context are people who have

completed training or have trained under supervision of qualified

personnel and have been authorized to operate and maintain

safety-related equipment, systems and facilities in compliance

with the strict guidelines and standards of safety technology.

SAFETY ANALOG INPUT CURRENT MODULE SAI 041

18.05.2022 Page 7

Designated Use

The Safety modules are designed for use in safety-oriented

applications and meet the required conditions for safety

operation in compliance with Performancelevel e (PL e) CAT4 in

accordance with EN ISO 13849-1/-2 and SIL 3 in accordance

with EN 62061.

For your own safety and the safety of others, use Safety modules

for their designated purpose only. Correct EMC installation as

well as proper transport and storage are also included under

designated use.

Non-designated use consists of:

•any change made to the Safety modules of any kind.

•the use of damaged Safety modules.

•the use of the Safety module outside of the instructions

described in this handbook.

•the use of the safety module inconsistent with the

technical data described in this handbook.

Operator Due Diligence

The operator must ensure that

•the Safety modules are to be used for their designated

purpose only.

•the Safety modules are to be operated in error-free, fully

functional condition only.

•only sufficiently qualified and authorized personnel

operate the Safety modules.

•This documentation is complete and in readable

condition and available at the site of operation.

SAI 041 SAFETY ANALOG INPUT CURRENT MODULE

Page 8 18.05.2022

2 Safety Conformity

2.1 Functional Safety Standards

- EN 62061

- EN ISO 13849-1

- EN ISO 13849-2

2.2 EU Conformity Declaration

EU Conformity Declaration

The SAI 041 conforms to the following European guidelines:

•2006/42/EG “Directive of the European Parliament and of the

Council of 17 May 2006 on Machinery and Change to the Directive

95/16/EC” (machine guideline)

•2014/30/EU “Electromagnetic Compatibility” (EMC guideline)

•2011/65/EU “Restricted use of certain hazardous substances in

electrical and electronic equipment” (RoHS Guideline)

The EU Conformity Declarations are provided on the SIGMATEK website.

Using the search function with the keyword “EU Declaration of Conformity”.

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