SIGMA TEK DIAS-Drive 2000 Bedienungsanleitung

Date of creation: 24.09.2021 Version date: 24.09.2021 Article number: XX-XXX-XXXX-E

DIAS-Drive 2000

Power/Axes & Axes Modules

Operating Manual

Publisher: SIGMATEK GmbH & Co KG

A-5112 Lamprechtshausen

Tel.: +43/6274/4321

Fax: +43/6274/4321-18

Email: [email protected]

WWW.SIGMATEK-AUTOMATION.COM

SIGMATEK GmbH & Co KG

Translation from German

distributed in any form (print, photocopy, microfilm or in any other process) without express permission.

We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible

for technical or printing errors in this handbook and assumes no responsibility for damages that occur through

its use.

POWER/AXES & AXES MODULES DIAS-DRIVE 2000

Power/Axes & Axes Modules DIAS-Drive 2000

The DIAS-Drive 2000 series contains the power/axis modules and axis modules for a power

input voltage of 400/480 V AC. The system is currently available in 3 different sizes. In the

following document, the MDP/MDD 21XX series are referred to as “size 1”, devices of the

MDP/MDD 22XX series as “size 2” and MDP 23xx series devices as “size 3”.

In the power/axis modules (MDP), as well as the axis modules (MDD), up to 3 servo amplifiers

are integrated. With a power/axis module, several axis modules can be powered.

The DIAS-Drive 2000 is a complete servo drive system for the low to mid power range, which

can also be used for applications high control performance. It is completely integrated into the

LASAL design environment.

The power/axis module and axis modules are mounted directly onto the control cabinet wall.

No mounting plate is required.

The current, speed and position control operates with a cycle time of 62.5 µs. DIAS-Drive

2000 is highly flexible when it comes to the connection to various feedback systems. VARAN

connects the drive systems with the machine control.

Baugröße 1 Baugröße 2 Baugröße 3

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DIAS-DRIVE 2000 POWER/AXES & AXES MODULES

Table of Contents

1 Introduction 10

1.1 Target Group/Purpose of this Operating Manual 10

1.2 Important Reference Documentation 10

1.3 Contents of Delivery 11

2 General Instructions 12

2.1 Abbreviations 12

2.2 Brief Descriptions Used 13

2.3 Available Models 13

2.3.1 Upon Request 13

3 Basic Safety Guidelines 14

3.1 Symbols Used 14

3.2 Disclaimer 16

3.3 General Safety Guidelines 17

3.4 Designated Use 19

3.5 Danger Electrical Shock 21

3.5.1 5 Safety Rules 21

3.6 Hot Surface Warning 22

3.7 Operation Modes 22

3.8 Safe State 22

3.9 Safe Inputs and Outputs 23

3.10 Software/Training 23

4 Standards and Guidelines 24

4.1 Residual Risks 24

4.2 Safety of the Machine or Equipment 25

4.3 Guidelines 25

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POWER/AXES & AXES MODULES DIAS-DRIVE 2000

4.3.1 Norms 25

4.3.2 EU Conformity Declaration 26

4.4 Safety-Relevant Parameters 26

5 Description of Multi-Converter Systems 27

5.1 System Components 27

5.2 Concept 28

5.3 Function Power/Axis Module 29

5.4 Function Axis Module 29

5.5 Software Function 29

6 Safety Functions 31

6.1 Overview 31

6.2 Description of the Safety Functions 32

6.2.1 Stop Functions 32

6.2.1.1 Safe Torque Off (STO) 32

6.2.1.2 Safe Stop 1 (SS1) 33

6.2.2 Wiring Examples Safety 34

7 Technical Data 37

7.1 DC-link Circuit 37

7.2 +24 V Auxiliary Voltage 37

7.3 Axis/Motor Connection 38

7.4 Safe/Capture Inputs 38

7.5 Signal Output for Cross-Circuit Detection 38

7.6 Encoder Interface 39

7.7 Expanded MDP 2XXX Specifications 40

7.7.1 Power Supply 40

7.7.2 Ballast Resistance 40

7.8 Communication 41

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DIAS-DRIVE 2000 POWER/AXES & AXES MODULES

7.9 Motor Holding Brake 41

7.10 Mechanics 41

7.11 Environmental Conditions 42

7.12 Miscellaneous 42

8 Mechanical Dimensions 43

8.1 Size 1 43

8.2 Size 2 44

8.3 Size 3 45

9 Connectors and Cables 46

9.1 Size 1 Overview 46

9.1.1 Size 1 Front Interfaces 46

9.1.2 Size 1 Top Interfaces 47

9.1.3 Size 1 Bottom interfaces (Power/Axis Module) 48

9.2 Size 2 Overview 49

9.2.1 Size 2 Front Interfaces 49

9.2.2 Size 2 Top Interfaces 50

9.2.3 Size 2 Bottom interfaces (Power/Axis Module) 51

9.3 Size 3 Overview 52

9.3.1 Size 3 Front Interfaces 52

9.3.2 Size 3 Top Interfaces 53

9.3.3 Size 3 Bottom Interfaces (Power/Axis Module) 54

9.4 Connector Layout 54

9.4.1 X1, X2 X3: Motor Connection 54

9.4.1.1 Pin Assignment Hiperface DSL Cable 55

9.4.1.2 Motor Temperature Cable Pin Assignment 55

9.4.2 X30 BG1: Power Supply (MDP 2102) 55

9.4.3 X30 BG1: Power Supply (MDP 2100) 56

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POWER/AXES & AXES MODULES DIAS-DRIVE 2000

9.4.4 X30 BG2: Power Supply (MDP 2200) 56

9.4.5 X30 BG3: Power Supply (MDP 2300) 56

9.4.6 X31: Ballast Resistance (MDP 210X, MDP 2200, MDP 2300) 57

9.4.7 X20: +24 V Supply 57

9.4.8 X21: STO Diagnostic Relays 57

9.4.9 X22: Safe Inputs/Capture Inputs 57

9.4.10 X23: Safe Inputs/Capture Inputs/Clock Signal Outputs 58

9.4.11 VARAN Bus (Industrial Mini I/O) 58

9.4.12 X11, X12 X13: Optional Encoder Module 59

9.4.12.1 EnDat Cable Pin Assignment 60

9.4.12.2 Resolver Cable Pin Assignment 61

9.4.12.3 Hiperface Cable Pin Assignment 61

9.4.13 X10: Battery Terminal 62

9.5 Status LEDs 63

9.6 Cable Cross Sections 64

9.6.1 X1, X2, X3 (motor connection) 64

9.6.2 X30 BG1 (power supply), X31 (ballast resistor), X20 (+24 V supply) 65

9.6.3 X30 BG2 (power supply) 66

9.6.4 X30 BG3 (power supply) 66

9.6.5 X21 (STO diagnostic relay), X22 (inputs), X23 (signal output), X10 (battery

connector) 67

9.7 Cable Lengths 68

9.8 Cable Strain Relief 68

9.9 Applicable Cable Types 69

9.9.1 +24 V power supply 69

9.9.2 VARAN 69

9.9.3 DC-link Circuit 70

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DIAS-DRIVE 2000 POWER/AXES & AXES MODULES

9.9.4 Motor cable 70

9.9.5 Encoder Cables 70

10 Configuration and Setting 71

10.1 Training Opportunities 71

11 Electrical Configuration 72

11.1 Motor Selection 72

11.1.1 Internal 72

11.1.2 With Encoder Interface 72

11.1.3 Supplementary Specifications Encoder 73

11.2 Electrical Installation 73

11.2.1 Fuse 74

11.2.2 Guidelines for Installation and Wiring 74

11.2.3 Protective Earth Connection 75

11.2.4 Protective Earth Connection between Multiple Modules 76

11.2.5 Ground Fault Interrupter 77

11.2.6 Shield Connector Clamps 78

11.3 Guidelines for Correct EMC Control Cabinet Construction 78

11.3.1 Configuration of the Control Cabinet 79

11.3.2 Wiring 79

11.4 Using Cooling Devices 80

11.5 Pre-Start Check List 82

12 Assembly/Installation 83

12.1 Check Contents of Delivery 83

12.2 Safety Guideline 83

12.3 Position of the Mounting Holes 84

12.3.1 Size 1 84

12.3.2 Size 2 85

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POWER/AXES & AXES MODULES DIAS-DRIVE 2000

12.3.3 Size 3 85

12.4 Mounting and Connecting the MDP and MDD Modules 85

12.4.1 Connecting DC-Link and VARAN 87

12.5 Installing Universal Encoder Modules 87

13 Monitoring and Warning Functions 89

13.1 Error Configuration 89

13.2 Over Temperature Protection 89

13.3 Motor Overload Protection 89

14 Decommissioning and Maintenance 90

14.1 Repairing Individual Devices 90

14.2 Maintenance 90

14.3 Exchanging the Fan 90

14.4 Forming 91

14.4.1 Forming of Capacitors 92

14.5 Restarting 93

15 Transport/Storage 94

15.1 Packaging, Transport and Storage Specifications 94

16 Maintenance 95

16.1 Repair 95

17 Accessories 96

17.1 Cable Type Key 96

17.1.1 Motor Cables 96

17.1.2 Encoder Cables 98

17.2 Encoder Modules 99

17.3 Replacement Fan 99

18 Disposal 100

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DIAS-DRIVE 2000 POWER/AXES & AXES MODULES

1 Introduction

1.1 Target Group/Purpose of this Operating Manual

This operating manual contains all information required for the operation of the product.

This operating manual is intended for:

lProject planners

lTechnicians

lCommissioning engineers

lMachine operators

lMaintenance/test technicians

General knowledge of automation technology is required.

Further help and training information, as well as the appropriate accessories can be found on

our website www.sigmatek-automation.com.

Our support team is happily available to answer your questions.

Please see our website for our hotline number and business hours.

1.2 Important Reference Documentation

This and additional documents can be downloaded from our website or obtained through

SIGMATEK Support.

Page 10 24.09.2021

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