Sime ESTELLE 4 ErP BE Benutzerhandbuch

Fonderie SIME S.p.A. 6332307 - 06/2022 - R0

Cod.

USER, INSTALLATION AND SERVICING INSTRUCTIONSGEBRUIKS,

ИНСТРУКЦИЯ ПО ЭКСПЛУАТАЦИИ, МОНТАЖУ И ТЕХНИЧЕСКОМУ

ОБСЛУЖИВАНИЮ

ΕΓΧΕΙΡΊ∆ΙΟ ΧΡΉΣΗΣ, ΕΓΚΑΤΆΣΤΑΣΗΣ ΚΑΙ ΣΥΝΤΉΡΗΣΗΣ

RONDÒ 4-5-6-7 ErP BE

ESTELLE 4-5-6-7 ErP BE

Diesel-ﬁred boilers, cast iron

Чугунные котлы на дизельном топливе

Χυτοσίδηροι λέβητες πετρελαίου

TRANSLATION OF THE ORIGINAL INSTRUCTIONS  ПЕРЕВОД ОРИГИНАЛЬНЫХ

ИНСТРУКЦИЙ  ΜΕΤΑΦΡΑΣΗ ΤΩΝ ΓΝΗΣΙΩΝ Ο∆ΗΓΙΩΝ

To consult the documentation, visit our website www.sime.itGa voor het

Для ознакомления с документацией посетите наш сайт www.sime.itΓια τα

κατεβάσετε τα έγγραφα επισκεφθείτε την ιστοσελίδα µας www.sime.it

SAFETY WARNINGS AND REGULATIONS

m

WARNINGS

–After having removed the packaging

make sure that the product supplied is

integral and complete in all its parts. If

this is not the case, please contact the

Dealer who sold the appliance.

–The appliance must be used as intend-

ed by

Sime

who is not responsible for

any damage caused to persons, ani-

mals or things, improper installation,

adjustment, maintenance and improp-

er use of the appliance.

–In the event of water leaks, disconnect

the appliance from the mains pow-

er supply, close the water mains and

promptly inform professionally quali-

ﬁed personnel.

–Periodically check that the operating

pressure of the water heating system

when cold is

1-1.2 bar

. If this is not the

case, increase the pressure or contact

professionally qualiﬁed personnel.

–If the appliance is not used for a long

period of time, at least one of the fol-

lowing operations must be carried out:

set the main system switch to "OFF";

close the gas and water valves for the

water heating system.

–In order to ensure optimal appliance

operations

Sime

recommends that

maintenance and checks are carried

out

ONCE A YEAR

m

WARNINGS

–

It is recommended that all operators

read this manual carefully in order to

use the appliance in a safe and rational

manner.

–

This manual

is an integral part of the

appliance. It must therefore be kept

for future reference and must always

accompany the appliance in the event

the appliance is transferred or sold to

another Owner or User or is installed

on another system.

–

Installation and maintenance

of this

appliance must be carried out by a

qualiﬁed company or by a profession-

ally qualiﬁed technician in accordance

with the instructions contained in the

manual. Once the work is complete,

the company or technician will issue a

declaration of conformity with national

and local technical standards and leg-

islation in force in the country where

the appliance will be used.

–

Any repairs on the appliance

must be

carried out solely by professional-

ly qualiﬁed personnel, using original

spare parts only. Failure to comply with

these instructions can jeopardise the

appliance’s safety and void the warran-

ty with immediate effect.

–

Fonderie SIME S.p.A.

reserves the right

to make improvements to its prod-

ucts at any time without prior notice,

without compromising their essential

characteristics. The graphic illustra-

tions and/or images in this document

may show optional accessories that

vary according to the country in which

the appliance is used.

RESTRICTIONS

d

IT IS FORBIDDEN

–To allow children under the age of 8 to

use the appliance. The appliance can

be used by children no younger than

8 years old, by people with physical

or cognitive disabilities, and by people

lacking experience or the necessary

knowledge, provided that they are su-

pervised or have been instructed on

how to use the appliance safely and

that they understand the risks associ-

ated with it.

–To allow children to play with the ap-

pliance.

–To allow unsupervised children to per-

form user maintenance and cleaning.

–To use electrical devices or appliances

such as switches, electrical appliances

etc if you can smell fuel. If this should

happen:

open the doors and windows to air the

room;

close the gas isolation device;

promptly call for professional assis-

tance.

–To touch the appliance with bare feet or

with any wet part of the body.

–Do not carry out any technical inter-

vention or cleaning operation unless

the appliance has been disconnected

from the mains power by setting the

system to “OFF”, and before shutting

off the supply of fuel and of water from

the hydraulic circuit.

d

IT IS FORBIDDEN

–To modify the safety or adjustment

devices without authorization and in-

structions from the manufacturer.

–To block the condensate drain (if present).

–To pull, detach or twist the electrical

cables coming out of the appliance

even if the appliance is disconnected

from the mains power supply.

–To block or reduce the size of the venti-

lation openings of the room where the

appliance is installed, if present.

–Remove the mains power and gas sup-

ply from the appliance if the external

temperature could fall below ZERO

(risk of freezing).

–To leave containers with ﬂammable

substances in the room where the ap-

pliance is installed.

–To dispose of the packaging material

irresponsibly as it could be dangerous.

Packaging must be disposed of as speci-

ﬁed by the legislation in force in the coun-

try where the appliance will be used.

–To use the appliance with diesel con-

taining a mixture of biofuel greater

than 10%.

Dear Customer,

Thank you for purchasing a

Sime RONDÒ/ESTELLE 4-5-6-7 ErP BE

boiler, a latest-generation low-temperature modulating appli-

ance, with all the technical and performance features to satisfy

your heating needs, in maximum safety and with low running

costs.

RANGE

MODEL CODE

ESTELLE 4 ErP BE

8104360

ESTELLE 5 ErP BE

8104361

ESTELLE 6 ErP BE

8104362

ESTELLE 7 ErP BE

8104363

RONDÒ 4 ErP BE

8104340

RONDÒ 5 ErP BE

8104341

RONDÒ 6 ErP BE

8104342

RONDÒ 7 ErP BE

8104343

COMPLIANCE

Our company declares that

RONDÒ/ESTELLE 4-5-6-7 ErP BE

boil-

ers comply with the following directives:

–Low Voltage Directive 2014/35/EU

–Electromagnetic Compatibility Directive 2014/30/EU

–Ecodesign Directive 2009/125/EC

–Regulation (EU) No. 811/2013 - 813/2013

–Boiler Efﬁciency Directive 92/42/EEC

SPECIFIC WARRANTY

RONDÒ/ESTELLE 4-5-6-7 ErP BE

boilers are covered by a LEGAL

WARRANTY and by a possible WARRANTY EXTENSION, which

will be proposed by the Technical Support Service in your area

and will take effect from the date on which the Service itself

validates it.

SYMBOLS

a

WARNING

To indicate actions which, if not carried out correctly,

can result in injury of a general nature or may damage

or cause the appliance to malfunction; these actions

therefore require particular caution and adequate

preparation.

f

ELECTRICAL HAZARD

To indicate actions which, if not carried out correct-

ly, could lead to injury of an electrical nature; these

actions therefore require particular caution and ade-

quate preparation.

d

IT IS FORBIDDEN

To indicate actions which MUST NOT BE carried out.

m

CAUTION

To indicate particularly important and useful informa-

tion.

MANUAL STRUCTURE

This manual is organized as follows.

USER INSTRUCTIONS

TABLE OF CONTENTS 5

DESCRIPTION OF THE APPLIANCE

TABLE OF CONTENTS 9

INSTALLATION AND SERVICING

INSTRUCTIONS

TABLE OF CONTENTS 19

USER INSTRUCTIONS

TABLE OF CONTENTS

WORKING WITH THE BOILERS

RONDÒ/ESTELLE 4567 E

P BE

1.1 Control panel ...................................6

1.2 Preliminary checks ..............................6

1.3 Ignition ........................................6

1.4 Adjusting the heating temperature .................7

1.5 Possible faults ..................................7

1.5.1 Safety thermostat ...................... 7

1.5.2 Burner lock-out ....................... 7

1.5.3 System low pressure (replenishment)...... 7

2SHUTDOWN 8

2.1 Temporary shutdown.............................8

2.2 Shutting down for long periods ....................8

3MAINTENANCE 8

3.1 Adjustments....................................8

3.2 External cleaning................................8

3.2.1 Cleaning the cladding................... 8

4DISPOSAL 8

4.1 Disposal of the equipment (European Directive

2012/19/EU) ....................................8

1WORKING WITH THE BOILERS

RONDÒ/ESTELLE 4567 E

P BE

1.1 Control panel

The control panel enables all operators to make the necessary

adjustments for managing the

Sime RONDÒ/ESTELLE 4-5-6-7

ErP BE

boiler and the systems connected to it.

5 6

2 3 4

Fig. 1

Orange signalling LED

; system low pressure

Thermometer

Green signalling LED

; power supply

Heating thermostat (min 45°C - max 85°C)

Safety thermostat reset

Main switch

1.2 Preliminary checks

The initial start-up of the

RONDÒ/ESTELLE 4-5-6-7 ErP BE

boiler

must be carried out by professionally qualiﬁed personnel, after

which the appliance can function automatically. It may be neces-

sary for the user to restart the appliance autonomously, without

contacting the technician; for example, after a holiday. In this

case, the following checks and operations must be carried out:

–check that the fuel and water circuit shut-off valves are open

Fig. 2

a

WARNING

Sime

RONDÒ/ESTELLE 4-5-6-7 ErP BE

boilers are NOT

equipped with a system ﬁlling device. The system

must be ﬁtted with a pressure gauge (A), to check that

the (cold) water pressure is between 1 and 1.2 bar

(98–117.6 kPa) and a loading/ﬁlling valve (B).

–check on the pressure gauge (A) that the pressure of the heat-

ing system, when cold, is

1–1.2 bar

. If not, open the ﬁlling valve

(B) and reﬁll the heating system until the pressure gauge (A)

shows a reading of

1–1.2 bar

–close the ﬁlling valve (B).

bar

Fig. 3

1.3 Ignition

After completing the preliminary checks, to start up the boiler:

–adjust the room thermostat to the desired temperature (~

20°C)

–set the main system switch to "ON"

Fig. 4

–adjust the heating thermostat (4) to roughly 3/4 of the adjust-

ment range (corresponding to roughly 75°C)

–press the main switch (6) on the control panel and verify that

the green LED switches on (3)

1 0

Fig. 5

The burner will pre-heat the fuel (for burners equipped with fuel

pre-heaters) and perform the pre-ventilation cycle; it will then

ignite the ﬂame and operate at its adjusted power until the tem-

perature set on the room thermostat is reached.

The thermometer will show the temperature value of the water

in the appliance, measured at that time.

1.4 Adjusting the heating temperature

If the heating temperature must be increased or decreased,

turn the knob (4) until the desired value is reached. The temper-

ature can be set to between 45°C and 85°C.

a

WARNING

To ensure constantly optimal performance of the gen-

erator, we suggest

NOT to adjust the heating thermostat

to below the 60°C working temperature

60÷75°C

Fig. 6

1.5 Possible faults

1.5.1 Safety thermostat

The manual-reset safety thermostat intervenes by triggering

the immediate lock-out of the burner, when the temperature

exceeds 100°C. The intervention of the safety thermostat is not

signalled but can be detected by the boiler thermostat (T>100°

C). To reactivate the appliance, wait until the temperature in-

dicated by the thermostat falls to roughly 75° C then unscrew

the protective cap and press the underlying shaft. Wait for the

completion of the fuel pre-heating and start-up phases until the

ﬂame appears.

Fig. 7

a

WARNING

If the reactivation fails, DO NOT REPEAT it and wait for

qualiﬁed technical personnel to intervene.

1.5.2 Burner lock-out

If any ignition or operating anomalies occur, the boiler will run

a “LOCK-OUT” and the

PSB

button will light up red. To reset the

burner ignition conditions, press the burner unlock button (PSB)

until the ﬂame appears. This operation can be repeated 2–3

times at the most and, should it fail, wait for qualiﬁed technical

personnel to intervene.

PSB

Fig. 8

a

WARNING

Check that there is enough fuel in the tank and that the

shut-off valves are open. Once the tank has been ﬁlled, it

is advisable to interrupt the boiler’s operation for roughly

one hour.

1.5.3 System low pressure (replenishment)

Sime

RONDÒ/ESTELLE 4-5-6-7 ErP BE

boilers are NOT equipped

with a system ﬁlling device. The system must be ﬁtted with a

pressure gauge (A), to check that the (cold) water pressure is

between

1 and 1.2 bar (98–117.6 kPa)

and a loading/ﬁlling valve

(B).

When the system water pressure indicated on the pressure

gauge (A) falls below

1 bar (98 kPa)

, the unit must be ﬁlled.

To do this:

–open the ﬁlling valve (B) to raise the pressure until it reaches

the correct value, between

1 and 1.2 bar (98–117.6 kPa)

–close the valve (B)

NOTE:

if the pressure exceeds the maximum value speciﬁed

above, open the relief valve of any radiator (some water will

come out) until the correct value is reached.

bar A B

Fig. 9

2SHUTDOWN

2.1 Temporary shutdown

If the user is away temporarily, for a weekend, short trip etc and

if the outside temperature is at ZERO:

–press the main switch (6) to switch off the boiler

1 0

Fig. 10

–close the fuel and water circuit shut-off valves.

Fig. 11

2.2 Shutting down for long periods

If the boiler is to be left unused for a long period, the following

operations need to be carried out:

–press the main switch (6) to switch off the boiler

–close the fuel and water circuit shut-off valves

–set the main system switch to "OFF"

OFF

Fig. 12

m

CAUTION

In case of difﬁculties in completing the described pro-

cedure, contact professionally qualiﬁed personnel.

3MAINTENANCE

3.1 Adjustments

For the appliance to operate correctly and efﬁciently it is recom-

mended that the User calls upon the services of a Professionally

Qualiﬁed Technician to carry out

ANNUAL

maintenance.

m

CAUTION

Maintenance must ONLY be carried out by qualiﬁed

professionals who follow the indications provided in

the INSTALLATION AND MAINTENANCE INSTRUC-

TIONS.

3.2 External cleaning

3.2.1 Cleaning the cladding

When cleaning the cladding, use a cloth dampened with soap

and water or alcohol for stubborn marks.

d

IT IS FORBIDDEN

to use abrasive products.

a

WARNING

–Should it be necessary to access the zones in the

rear part of the appliance, make sure that the sys-

tem’s components or pipes are not too hot (risk of

burns).

–Before performing any maintenance, put on protec-

tive gloves.

4DISPOSAL

4.1 Disposal of the equipment (European Di-

rective 2012/19/EU)

At the end of their life span, the appliance

and electrical and electronic devices coming

from households or classiﬁable as household

waste must be delivered to appropriate waste

collection systems, in accordance with the law

and with Directive 2012/19/EU. This product

was designed and manufactured for minimis-

ing its impact on the environment and on hu-

man health, but it contains components that

could be detrimental if managed improperly.

The symbol (crossed-out wheelie bin) depict-

ed here and also appearing on your appliance

means that the appliance at the end of its life

must be managed in accordance with the law

and treated as electrical and electronic waste.

Before delivering the appliance for its disposal,

consult the applicable provisions of the laws in

force in the country where the appliance is used

and get information on the authorised waste

disposal facilities by contacting the relevant lo-

cal ofﬁces.

DESCRIPTION OF THE APPLIANCE

TABLE OF CONTENTS

5DESCRIPTION OF THE APPLIANCE 10

5.1 Characteristics ................................10

5.2 Operation .....................................10

5.3 Check and safety devices ........................11

5.4 Identification ..................................11

5.5 Structure .....................................12

5.6 Technical features ..............................13

5.7 Burner adjustments ............................14

5.8 Main water circuit ..............................15

5.9 Combinable burners ............................15

5.10 Combustion chamber dimensions.................15

5.11 Fastening the burner............................15

5.12 Boiler head losses..............................16

5.13 Wiring diagrams ...............................17

5.13.1 RONDÒ

ESTELLE

5 ErP BE ............... 17

5.13.2 RONDÒ

ESTELLE

7 ErP BE ............... 18

5DESCRIPTION OF THE APPLIANCE

5.1 Characteristics

Sime RONDÒ/ESTELLE 4-5-6-7 ErP BE

cast iron boilers are conﬁgured for operating with diesel blown-air Low NOx burners. They are

specially designed for users who privilege high performances, silent operation and compact dimensions.

RONDÒ/ESTELLE 4-5-6-7 ErP BE

boilers are the version for space heating only. They can be

TYPE B23P

(open) devices, when the burner

draws combustion air from the environment in which they are installed, therefore the room MUST include adequate vents sized ac-

cording to the laws in force in the country where the appliance is used.

RONDÒ

ESTELLE 4 ErP BE

and

RONDÒ

ESTELLE 5 ErP BE

models can be converted into

TYPE C23P

(sealed) devices, using the available

ACCESSORIES KITS (see the paragraph

6.1.1 Optional accessories

) which allow the appliance to draw combustion air directly from

outside the room where it is installed.

ESTELLE ErP BE

boilers are equipped with a reversible door that opens towards the right. By inverting the pin, the door opening direc-

tion can be switched to the left side.

The door pin is not present on

RONDÒ ErP BE

boilers. They are supplied in 3 separate packages: boiler body, jacket, control panel and

document kit.

The broad heat exchange surface of the cast iron body allows to obtain high performances that ensure considerable savings in terms

of running costs.

5.2 Operation

Prior to starting up the boiler, we suggest setting the heating

thermostat (4) to roughly 3/4 of the adjustment range (roughly

75°C) and then activating the general and main switches (6) to

power the system electrically. The green signalling LED (3) will

light up to signal that the system is powered.

When a heat request arrives, with the thermostat in request

mode, the fuel will start heating (for burners ﬁtted with a fuel

pre-heater) for a few minutes with the burner stationary. The

following operations occur in sequence: powering of the burner

and of the ignition transformer; ignition of the ﬂame and start-

ing up of the system pump.

The ﬂame will remain on until the temperature set through the

heating thermostat (4) of the control panel has been reached,

while the system pump continues to operate in order to use the

heat generated (available). The burner will then switch on and

off in an alternating manner until the temperature requested by

the room thermostat is reached.

The temperature of the water contained in the cast iron body will

appear on the thermometer (2).

m

CAUTION

The diagram of the operating sequences/phases is

shown in the documentation supplied with the burner

installed.

2 3 4

Fig. 13

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