Simplicity Colt ZT2148T Bedienungsanleitung

Print Instructions for Print Vendors (Paper Manuals)

PARTS MANUAL

TOTAL PAGE COUNT: Less than 80

Paper Size: • 11 x 17

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock

(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill

TOTAL PAGE COUNT: 80 or greater

Paper Size: • 8-1/2 x 11

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock

(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill

GENERAL

COVERS: • Covers are located at the beginning of this package.

• Back cover is the page IMMEDIATELY AFTER the front cover.

• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER

the back cover. This page MUST be printed on the INSIDE of the BACK cover.

• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).

• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)

BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand

pages.

General: • This instruction page is NOT part of the manual and must NOT be printed.

• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY,

and should NOT be printed.

If you have any further questions regarding this manual, please contact Ken Cehonski in

Ferris Industries Engineering Department at (315) 495-0100 ext. 249.

THIS PAGE INTENTIONALLY BLANK

Colt

Zero-Turn Riding Mower

with 2-Wheel Independent Suspension

22996

Revision 06

Rev. 4/2004

TP 400-7090-06-CT-D

Model Number: Description:

ZT2148T COLT, 2W-IS, w/ 21 HP Kohler & 48” Mower Deck

ZT2348T COLT, 2W-IS, w/ 23 HP Kohler & 48” Mower Deck

ZT2352T COLT, 2W-IS, w/ 23 HP Kohler & 52” Mower Deck

PARTS

MANUAL

mowers are built by

Ferris Industries, a

Simplicity company.

Ferris Industries

5375 North Main Street

Munnsville, NY 13409

800-933-6175

Ferris Industries

5375 North Main Street

Munnsville, NY 13409

800-933-6175

www.ferrisindustries.com

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

Hardware

Grade

SAE Grade 2 SAE Grade 5 SAE Grade 8

Size Of

in/lbs in/lbs in/lbs

Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32

2.1

3.4

4.6

8-36

2.3

3.5

4.9

10-24

3.1

4.9

6.8

10-32

3.5

5.5

7.7

1/4-20

7.6 810.9 12 16.3

1/4-28

8.6 10 13.6 14 19.0

5/16-18 11 15.0 17 23.1 25 34.0

5/16-24 12 16.3 19 25.8 27 34.0

3/8-16 20 27.2 30 40.8 45 61.2

3/8-24 23 31.3 35 47.6 50 68.0

7/16-14 30 40.8 50 68.0 70 95.2

7/16-20 35 47.6 55 74.8 80 108.8

1/2-13 50 68.0 75 102.0 110 149.6

1/2-20 55 74.8 90 122.4 120 163.2

9/16-12 65 88.4 110 149.6 150 204.0

9/16-18 75 102.0 120 163.2 170 231.2

5/8-11 90 122.4 150 204.0 220 299.2

5/8-18 100 136 180 244.8 240 326.4

3/4-10 160 217.6 260 353.6 386 525.0

3/4-16 180 244.8 300 408.0 420 571.2

7/8-9 140 190.4 400 544.0 600 816.0

7/8-14 155 210.8 440 598.4 660 897.6

1-8 220 299.2 580 788.8 900 1,244.0

1-12 240 326.4 640 870.4 1,000 1,360.0

Hex Head Capscrew

Hex Nut

Lockwasher

Washer

Carriage Bolt

NOTES

1. These torque values are to be used for all hardware

excluding: locknuts, self-tapping screws, thread forming

screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:

a. For prevailing torque locknuts:

use 65% of Grade 5 torque.

b. For flange whizlock nuts and screws:

use 135% of Grade 5 torque.

3. Unless otherwise noted on assembly drawings,

all torque values must meet this specification.

Hardware Identification & Torque Specifications

Common Hardware Types

Screw, 1/2 x 2

Body

Diameter

Body

Length

Inside

Diameter

Nut, 1/2”

Marks

3/8” Bolt or Nut

Wrench—9/16”

3/8

5/16” Bolt or Nut

Wrench—1/2”

5/16

1/4” Bolt or Nut

Wrench—7/16”

1/4

1/2” Bolt or Nut

Wrench—3/4”

1/2

7/16

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

Wrench & Fastener Size Guide

Standard Hardware Sizing

When a washer or nut is identified as 1/2”, this is the

nominal size

, meaning the

inside diameter

is 1/2 inch; if a

second number is present it represents the

threads per inch.

When a bolt or capscrew is identified as 1/2 - 16 x 2”, this

means the

nominal size

, or

body diameter

is 1/2 inch; the

second number represents the

threads per inch

(16 in this

example), and the final number is the

body length

of the

bolt or screw (2 inches long in this example).

The guides and ruler furnished below are designed to

help you select the appropriate hardware and tools.

1/4 3/4

1/2

1/4 3/4

1/2

1/4 3/4

1/2

1/4 3/4

1/2

THIS PAGE INTENTIONALLY BLANK

TP 400-7090-01-CT-D

Table of Contents

RIDER COMPONENTS

Main Frame, Suspension & Caster Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Floor & Brake Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Seat & Seat Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Fuel Tank, Mount & Bumper Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Fuel Supply Hose & Tank Replacement Part Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Control Cover & Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Instrument Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Headlight Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Engine & PTO Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Motion Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Motion Control - Neutral Return Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Hydraulic Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 & 32

Reservoir Mount & Battery Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 & 36

Parking Brake Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Parking Brake Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Tire & Wheel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Electrical Service Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46-57

Decals - Brand, Model, Safety & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

MOWER DECK COMPONENTS

48” & 52” Mower Decks - Housings, Covers, Spindles & Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

48” & 52” Mower Decks - Belts, Pulleys & Idler Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

48” & 52” Mower Decks - Rear Mount Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

48” & 52” Mower Decks - Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

REFERENCE INFORMATION:

Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

TP 400-7090-01-CT-D

The above parts group applies to the following Model Nos.:

ZT2148T

ZT2348T

ZT2352T

Main Frame, Suspension & Caster Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

345

910

See Wheels & Tires Group

TP 400-7090-03-CT-D

The above parts group applies to the following Model Nos.:

ZT2148T

ZT2348T

ZT2352T

REF NO. PART NO. QTY. DESCRIPTION

Main Frame, Suspension & Caster Group

Footnotes:

1 22842 2 SHOCK & SPRING ASSEMBLY

2 25013-16 4 CAPSCREW, Hex Hd, 3/8-16 x 2

3 25156 4 WASHER, 3/8

4 25096 4 NUT, Hex, Nylon Lock, 3/8-16

5 3847953 1 MAIN FRAME

6 3847457 1 UPPER SHOCK MOUNT

7 25160 3 WASHER, 3/4

8 25284 5 NUT, Hex, Nylon Lock, 3/4-16

9 46093 2 SPACER, .75 x 1.50 x 1.00

10 22039 4 BALL JOINT, 3/4-16

11 47461 6 SPACER, .76 x 1.00 x .25

12 25265-32 2 CAPSCREW, Hex Hd, 3/4-16 x 4

13 25093 4 NUT, Hex, Jam, 3/4-16

14 25095 2 NUT, Hex, Nylon Lock, 1/4-20

15 22673 2 RUBBER BUMPER

16 3847445 1 SUSPENSION ARM-LH

17 3847049 2 CASTER YOKE

18 25265-24 2 CAPSCREW, Hex Hd, 3/4-16 x 3

19 25265-48 1 CAPSCREW, Hex Hd, 3/4-16 x 6

20 47489 1 SPACER, .75 x 1.00 x 2.38

21 22852 1 PIVOT BEARING

22 21072 2 SEAL, Grease

23 20884 4 BEARING, Tapered Roller

24 3847452 1 SUSPENSION ARM-RH

25 25104 2 NUT, Hex, SLotted, 3/4-16

26 21073 2 CAP

27 25203-10 2 Pin, Cotter

TP 400-7090-01-CT-D

The above parts group applies to the following Model Nos.:

ZT2148T

ZT2348T

ZT2352T

Floor & Brake Cover Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

7 8

778

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Simplicity Rasenmäher Handbücher

Simplicity

Simplicity 12.5LTH38 Bedienungsanleitung

Simplicity

Simplicity 1692380 Bedienungsanleitung

Simplicity

Simplicity 6108 Bedienungsanleitung

Simplicity

Simplicity 1690006 Bedienungsanleitung

Simplicity

Simplicity 4200H Series Bedienungsanleitung

Simplicity

Simplicity 442 Bedienungsanleitung

Simplicity

Simplicity 520SP Bedienungsanleitung

Simplicity

Simplicity 7800893 Bedienungsanleitung

Simplicity

Simplicity 917H-48 Bedienungsanleitung

Simplicity

Simplicity 457 Bedienungsanleitung

Simplicity

Simplicity Baron Bedienungsanleitung

Simplicity

Simplicity 2400 Series Bedienungsanleitung

Simplicity

Simplicity Wonder-Boy 575 Bedienungsanleitung

Simplicity

Simplicity 1725764 Bedienungsanleitung

Simplicity

Simplicity 1690769 Bedienungsanleitung

Simplicity

Simplicity Champion 2690449 Bedienungsanleitung

Simplicity

Simplicity Snapper Fast Cut ZT18440KH Handbuch

Simplicity

Simplicity Snapper 5900610 Bedienungsanleitung

Simplicity

Simplicity ZT2000 Series Bedienungsanleitung

Simplicity

Simplicity TP 400 7100 Bedienungsanleitung

Simplicity

Simplicity 5101604 Bedienungsanleitung

Simplicity

Simplicity Regent Series Bedienungsanleitung

Simplicity

Simplicity 7790 Bedienungsanleitung

Simplicity

Simplicity 19 Series Bedienungs- und Wartungshandbuch

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

Craftsman

Craftsman 917.378461 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Toro

Toro Groundsmaster 3505-D Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Toro

Toro 74806 Bedienungsanleitung