Sitrex GS 160 Benutzerhandbuch

USE AND MAINTENANCE

SPARE PARTS LIST

BELT RAKE

GS 160/190/220

CONTENTS

PAGE

1INTRODUCTORY INFORMATION

2SAFETY PRECAUTIONS

3TECHNICAL SPECIFICATIONS

4TRANSPORT AND INSTALLATION

5PRECISION ADJUSTMENT AND

START-UP

6HOW TO STOP THE MACHINE

7CLEANING

8LUBRICATION

9MAINTENANCE

10 SPARE PARTS

11 CARDAN SHAFT 610.458

INTRODUCTORY INFORMATION

1.1

DELIVERY LETTER

Our belt Rakes have been manufactured in

compliance with the EEC Directive 89/392 and its

amendments.

There will, therefore, be no danger for the

operator if it used according to the instructions in

this handbook, with the training given by the

Manufacturer’s technician, provided that the

safety devices are kept in good working

condition.

This letter is to certify receipt of the machine: that

the safety devices work efficiently; that this

handbook has been delivered with the machine

and that the operator is responsible for following

the instructions step by step.

The Manufacturer takes no responsibility for any

modifications made to the machine, any

tampering or any operations whatsoever which

do not comply with what is written in this

handbook, in the Manufacturer’s regulations or in

any other documents, and which may cause

damage to the safety and health of people,

animals or objects near the machine.

The Manufacturer hopes you will be able to use

all the functions of his belt Rakes.

Please remember, however, that:

all the technical specifications refer to the

standard machine (see part 3). The drawings and

any other document delivered together with the

machine are the property of the Manufacturer,

who reserves all the rights to them, and who

wishes to remind you that they may not be

divulged to third parties without his written

approval.

Any reproduction whatsoever, even partial, of the

texts and the illustrations is severely forbidden.

Machine

BELT RAKE

MODEL……

Registration N°

Stamp

Date Signature

INTRODUCTORY INFORMATION

1.2 MACHINE IDENTIFICATION AND

NUMBER OF INSTRUCTION HANDBOOK

1.2.1

For any communication with the Manufacturer or with

his assistance centres concerning the belt rake,

please always quote the registration number and

machine type.

1.2.2

The number of this handbook is written on the cover.

Note down the number in a safe place in case you

lose the handbook lost, so you will be able to request

another copy.

DESCRIPTION

Complete Machine

Instruction handbook

1.3 GENERAL NOTES ON DELIVERY

The machine, its parts and/or accessories may be

shipped in containers or packaged in packing cases

overseas). In any case check that:

1 – Packaging is intact;

2- The supply corresponds to the order specifications

(see accompanying transport document or packing

list);

3- The machine or the accessories are undamaged.

If there is any damage or any parts are missing,

immediately communicate all details and/or with

photos to the following:

The Manufacturer or his area representatives,

The forwarder or his insurance company

YEAR

SERIES

INTRODUCTORY INFORMATION

1.4 MACHINE DESCRIPTION

The belt hay tedder in the “G” series is a machine

for the preparation and harvesting of forage.

It consists of a load-bearing frame made of welded

steel sections and a double belt on which some

spring supports are fixed to drag the forage.

It has two wheels with two levers to keep the

machine level during operations.

This series of machines may be used with several

different types of tractor with a three-point hydraulic

lift.

It is attached to the tractor by means of the three-

point connection which firmly holds the two

machines together and makes work safe.

Movement is transmitted by the power take-off, via

apropeller shaft to the rake drive unit and then to

the belt.

The belt rotates at a distance of approximately 1-2

cm above ground level and enables forage to be

raked, turned, loosened and aired.

2SAFETY REGULATIONS

As you read this instruction and maintenance

handbook, you will find certain symbols, some of

which you will also find on the machine itself. All of

them have a precise meaning.

CONVENTIONAL SYMBOLS AND THEIR

DEFINITIONS

2.1

WARNING

GENERAL DANGER

This shows the person concerned that the operation

described could cause physical damage if not

carried out according to the safety norms.

2.2

NOTE

This shows the person concerned that this

information is of particular importance.

2.3

WARNING

This shows the person concerned that, if this

information is not observed, people could be slightly

injured or the machine could be damaged.

2.4

OPERATOR OR MACHINE DRIVER

This shows that a qualified person with specific

skills is needed, as the operations are completely

manual and therefore the machine driver’s training

and skill are needed in order to obtain the best

results from the machine.

The operator is, therefore, severely forbidden to

carry out the operations which are described as

the responsibility of the maintenance

technician.

2.5

MECHANICAL MAINTENANCE

TECHNICIAN

Aqualified technician capable of operating the

machine under normal conditions and of working on

the mechanical parts in order to carry out

adjustments, maintenance operations and any

necessary repairs.

2.6

ADVICE

We refer to a work method which has been

experimented in our factory, even though we know

full well that each operator will develop his own

personal way of working.

SAFETY PRECAUTIONS

2.7

PERSONAL PROTECTION

If the symbols on the right are displayed, the operator

must wear these personal protective items as there is

arisk of injury.

2.8

EXCEPTIONAL OPERATIONS

Arequest must be made to the Manufacturer for any

maintenance operations marked with the symbol on

the right.

2.9

Before installing the machine, the customer must

ensure that the installation site is sufficiently flat,

does not slope and has been technologically

prepared for the machine.

2.10

The personnel in charge of handling the machine and

the equipment must always wear working gloves and

protective shoes.

2.11

In order to place the machine on the floor once

packaging has been removed, please refer to the

chapter on transport and positioning (part 4). Never,

in any case, raise it by its wheels or by its shaft. Use

the dead axle with adequate load-bearing ropes (see

technical specifications part 3) and raise the machine

no more than 30 centimetres from the ground (unless

there are any obstacles) and handle very slowly.

2.12

ZERO “0” EXERTING FORCE

ISOLATION OF THE MACHINE FROM ITS

ENERGY SOURCES

Before carrying out any cleaning or lubrication

operation, the machine exerting force must be turned

to zero i.e. detach the machine completely from the

tractor.

2.13

Although the manufacturer has done everything

possible to avoid any danger, risks still exist of being

crushed or cut in the area of the propeller shaft and

teeth. If you work in this area, pay the maximum

attention.

SAFETY PRECAUTIONS

2.14

Ifany problem should occur during precision

adjustment or during the productive cycle,

immediately switch off the tractor engine.

IN ADDITION

Read part 8 on “How to stop the machine”,

which lists all the ways in which to stop the

machine under any circumstances.

2.15

Machine adjustment and maintenance must only be

carried out by a trained Mechanical Maintenance

worker, who knows the safety precautions and the

contents of this handbook.

2.16

Do not voluntarily damage or tamper with the safety

diagrams and do not remove or hide the warning

labels. IF THEY SHOULD DETERIORATE OR IF

THEY SHOULD BECOME ILLEGIBLE,

IMMEDIATELY REQUEST A NEW LABEL.

2.17

Adjustment, cleaning and maintenance operations

must always be carried out by the same

maintenance worker, NEVER BY MORE THAN

ONE PERSON. Protective goggles, gloves to

protect from cuts and protective shoes must always

be available and the maintenance worker must wear

them whenever necessary.

In addition he must:

-wear work overalls with close-fitting cuffs.

-tie back long hair

-never under any circumstance wear loose

and/or torn objects and/or clothing (e.g.

necklaces, watches, rings, bracelets,

scarves, neck-scarves, ties etc.).

2.18

In order to replace the equipment, always use a

hoist (see the equipment rating plate data). In

addition, always wear gloves and protective shoes.

2.19

If the machine has to be moved, please refer to the

chapter on handling (part 4), and to the chapter on

lubrication (part 10).

2.20

Temporary repairs to begin work are severely

forbidden.

2.21

Never rest or sit on any part of the machine, either

during the productive cycle, or in an emergency or

when the exerting force is ZERO.

SAFETY PRECAUTIONS

2.22

The correct position in which the operator should sit

during the productive cycle is always at the tractor

wheel, as from this position, he can not only observe

the entire productive cycle, but he can also see if

any person is within range of the machine at the

same time.

2.23

Remember to reset all the safety devices and

replace and/or close their protective casing after

every cleaning, lubrication, adjustment and

maintenance operation.

2.24

When maintenance or repairs are finished, before

starting the machine, check that no tools, cloths or

other materials have been left in the various

compartments containing moving parts or near any

moving parts.

2.25

At the end of the work cycle it is severely forbidden

to leave the machine, equipment and parts in

potentially dangerous conditions.

2.26

If you should decide to replace worn and/or broken

parts, only use original spare parts.

2.27

During installation of the propeller shaft, the operator

must carry out the correct attachment procedure and

he must make sure that it is firmly fastened to the

belt rake.

2.28

When the machine come to the end of its working

life, do not throw it away in the environment. Contact

iron disposal agencies or the manufacturer directly,

who will give you instructions. In any case, before

you hand over the machine, fasten the moving parts

and handle as described in the chapter on transport

and handling (part 4).

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