Skyjack SJ 3215 Bedienungsanleitung

Service Manual

SJIII Compact Series

MODELS SJ 3215 SJ 3219

Part No. 143909AD November 2013

This manual is based on Serial Numbers:

CE & AS

SJIII 3215 10,000,330 TO 10,000,573

SJIII 3219 22,013,838 TO 22,019,596

ANSI/CSA

SJIII 3215 10,000,330 TO 10,000,630

SJIII 3219 22,013,838 TO 22,022,792

Please refer to the website www.skyjack.com for older Serial Numbers.

arts (North America)

oll Free: 1-800-965-4626

oll Free Fax: 1-888-782-4825

E-mail: parts@skyjack.

com

Skyjack Au

stralia Pty Ltd.

4 Coa

tes Place

etherill Park

ew South Wales 2164

stralia

el: +61 (0) 28786 3200

ax: +61(0) 28786 3222

Skyjack Brasil

Indaiatuba, SP, Brasil 13347-653

Tel: +55 19 3936 0132

Alameda Júpiter, 710

Loteamento American Park Empresarial

Skyjack Service Center

3451 S

wenson Ave. St. Charles,

Phone: 630-262-0005

oll Free: 1-800-275-9522

ax: 630-262-0006

Email: servi

[email protected]om

Illinois, 60174 USA

Parts & Service (Europe)

Unit 1 Maes Y Clawdd

Oswestry, Shropshire SY10 8NN UK

Phone: +44-1691-676-235

Fax: +44-1691-676-238

E-mail: info@skyjackeurope.co.uk

Maesbury Road Industrial Estate

SKYJACK, Page 3SJIII Series

SERVICE AND MAINTENANCE

Table of Contents

Section 1 - Scheduled Maintenance Inspections

Table of Contents

Section 2 - Maintenance Tables

Table of Contents

Section 3 - Schematics

Table of Contents

Section 4 - Troubleshooting

Table of Contents

Section 5 - Procedures

Table of Contents

SKYJACK, Page 4 SJIII Series

Section 1 - Scheduled MaintenanceOperator’s Responsibility for Maintenance

The Safety Alert Symbol identifies important

safety messages on aerial platforms, safety

signs in manuals or elsewhere. When you

see this symbol, be alert to the possibility of

personal injury or death. Follow the instructions

in the safety message.

This Safety Alert Symbol means attention!

Become alert! Your safety is involved.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury. It may also be used to alert against

unsafe practices.

IMPORTANT

IMPORTANT indicates a procedure) essential for safe operation and which,

if not followed, may result in a malfunction or damage to the aerial platform.

SKYJACK, Page 5SJIII Series

Operator’s Responsibility for Maintenance

Aerial Platform Definition..............................................................................................................................................7

Purpose of Equipment.................................................................................................................................................7

Use of Equipment ........................................................................................................................................................7

Manuals........................................................................................................................................................................7

Operator .......................................................................................................................................................................7

Service Policy and Warranty........................................................................................................................................7

Optional Accessories...................................................................................................................................................7

Scope of this Manual ...................................................................................................................................................8

Operator Safety Reminders .........................................................................................................................................9

Electrocution Hazard ...................................................................................................................................................9

Safety Precautions .....................................................................................................................................................10

Maintenance and Inspection Schedule.....................................................................................................................13

Owner’s Annual Inspection Record...........................................................................................................................13

Replacement Parts.....................................................................................................................................................13

Maintenance and Service Safety Tips .......................................................................................................................13

Hydraulic System & Component Maintenance and Repair ......................................................................................14

Maintenance Hints .....................................................................................................................................................14

Service and Maintenance

About this Section......................................................................................................................................................15

Service Bulletins.........................................................................................................................................................15

Maintenance and Inspection .....................................................................................................................................15

Maintenance Instructions...........................................................................................................................................15

Scheduled Maintenance

1.1 Scheduled Maintenance Inspections..............................................................................................................18

1.2 Function Tests..................................................................................................................................................25

Tables

1.1 Owner’s Annual Inspection Record ................................................................................................................16

1.2 Maintenance and Inspection Checklist...........................................................................................................17

Section 1

SCHEDULE MAINTENANCE INSPECTIONS

Table of Contents

SKYJACK, Page 7SJIII Series

Section 1 - Scheduled Maintenance Operator’s Responsibility for Maintenance

SKYJACK is continuously improving and expanding product features on its equipment, therefore, specifications

and dimensions are subject to change without notice.

Aerial Platform Definition

A mobile device that has an adjustable position platform supported from ground level by a structure.

Purpose of Equipment

The SKYJACK SJIII Compact and Conventional series aerial platforms are designed to transport and raise person-

nel, tools and materials to overhead work areas.

Use of Equipment

The aerial platform is a highly maneuverable, mobile work station. Lifting and driving must be on a flat, level,

compacted surface. It can be driven over uneven terrain only when the platform is fully lowered.

Manuals

Operating

The operating manual is considered a fundamental part of the aerial platform. It is a very important way to

communicate necessary safety information to users and operators. A complete and legible copy of this manual

must be kept in the provided weather-resistant storage compartment on the aerial platform at all times.

Service & Maintenance

The purpose of this is to provide the customer with the servicing and maintenance procedures essential for

the promotion of proper machine operation for its intended purpose.

All information in this manual should be read and understood before any attempt is made to service the machine.

The updated copy of the manuals are found on the company’s website: www.skyjack.com.

Operator

The operator must read and completely understand both this operating manual and the safety panel label located on

the platform and all other warnings in this manual and on the aerial platform. Compare the labels on the aerial platform

with the labels found within this manual. If any labels are damaged or missing, replace them immediately.

Service Policy and Warranty

SKYJACK warrants each new SJIII Series work platform to be free of defective parts and workmanship for the first

24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or

labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.

Optional Accessories

The SKYJACK aerial platform is designed to accept a variety of optional accessories. These are listed under “Standard

and Optional Features” in Table 2.1 of the operating manual. Operating instructions for these options (if equipped)

are located in section 2 of the operating manual.

For non-standard components or systems, contact the SKYJACK Service Department at

North America & Asia: Europe:

( : 800 275-9522 ( : 44 1691-676-235

7 :630 262-0006 7 : 44 1691-676-239

Include the model and serial number for each applicable aerial platform.

SKYJACK, Page 8 SJIII Series

Section 1 - Scheduled MaintenanceOperator’s Responsibility for Maintenance

Scope of this Manual

a. This manual applies to the ANSI/SIA, CSA and CE versions of the SJIII Series aerial platform models listed

on Table 2.1.

- Equipment identified with “ANSI” meets the ANSI SIA-A92.6-2006 standard.

- Equipment identified with “CSA” meets the CSA B354.2-01 standard.

- Equipment identified with “CE” meets the requirements for the European countries, i.e., Machinery

Directive 98/37/EC and EMC Directive 89/336/EEC and the corresponding EN standards.

b. CSA (Canada) and CE (Europe)

Operators are required to conform to national, territorial/provincial and local health and safety regulations

applicable to the operation of this aerial platform.

c. ANSI/SIA (United States)

Operators are required by the current ANSI/SIA A92.6 standards to read and understand their responsibilities

in the manual of responsibilities before they use or operate this aerial platform.

SKYJACK, Page 9SJIII Series

Section 1 - Scheduled Maintenance Operator’s Responsibility for Maintenance

WARNING

Failure to comply with your required responsibilities in the use and operation of the aerial platform

could result in death or serious injury!

Operator Safety Reminders

A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to

follow simple and fundamental safety rules and precautions.

You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this aerial platform

is mandatory. The following pages of this manual should be read and understood completely before operating the

aerial platform.

Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety

devices to protect your eyes, ears, hands, feet and body.

Any modifications from the original design are strictly forbidden without written permission from SKYJACK Inc.

Electrocution Hazard

This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from energized

power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This aerial

platform does not provide protection from contact with or proximity to an electrically charged conductor.

DO NOT USE AERIAL PLATFORM AS A GROUND FOR WELDING.

DO NOT OPERATE AERIAL PLATFORM DURING LIGHTNING OR STORMS.

CE Guidance Note

“Avoidance of danger from overhead lines”

Voltage Range Minimum Safe Approach Distance

(Phase to Phase) (Feet)

0 to 300V Avoid Contact

Over 300V to 50KV 10

Over 50KV to 200KV 15

Over 200KV to 350KV 20

Over 350KV to 500KV 25

Over 500KV to 750KV 35

Over 750KV to 1000KV 45

60023AD

DANGER

FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!

Avoid Power Lines

Minimum Safe Approach Distance

ANSI/SIA A92.6-2006

and CSA B354.2-01 Requirements

Adhere strictly to the governmental rulings

and regulations applicable in your country.

SKYJACK, Page 10 SJIII Series

Section 1 - Scheduled MaintenanceOperator’s Responsibility for Maintenance

Safety Precautions

Know and understand the safety precautions before going on to next section.

WARNING

Failure to heed the following safety

precautions could result in tip over,

falling, crushing, or other hazards leading

to death or serious injury.

• KNOW all national, state or territorial/provincial

and local rules which apply to your aerial platform

and jobsite.

• TURN emergency main power disconnect switch

“” off when leaving the aerial platform unat-

tended. Remove the key to prevent unauthorized

use of the aerial platform.

• WEAR all the protective clothing and personal

safety devices issued to you or called for by job

conditions.

• DO NOT wear loose clothing,

dangling neckties, scarves,

rings, wristwatches or other

jewelry while operating this

lift.

• AVOID entanglement with

ropes, cords or hoses.

• AVOID falling. Stay within the

boundaries of the guardrails.

• DO NOT raise the aerial plat-

form in windy or gusty condi-

tions.

• DO NOT increase the lateral

surface area of the platform.

Increasing the area exposed

to the wind will decrease aerial

platform stability.

• DO NOT drive or elevate the

aerial platform if it is not on a

firm level surface. Do not drive

elevated near depressions

or holes of any type, loading

docks, debris, drop-offs and

surfaces that may affect the

stability of the aerial platform.

• If operation in areas with

holes or drop-offs is abso-

lutely necessary,elevated

driving shall not be allowed.

Position the aerial platform

horizontally only with the

platform fully lowered. After

ensuring that all 4 wheels or

outriggers (if equipped) have

contact with level firm surface,

the aerial platform can be el-

evated. After elevation, the

drive function must not be ac-

tivated.

• Elevated driving must only

be done on a firm level sur-

face.

• DO NOT ascend or descend

a grade when elevated. When

fully lowered, ascending or

descending, only grades up

to rated maximum listed in

Tables 2-3 are permissible.







SKYJACK, Page 11SJIII Series

Section 1 - Scheduled Maintenance Operator’s Responsibility for Maintenance

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• DO NOT operate on surfaces not capable of

holding the weight of the aerial platform including

the rated load, e.g. covers, drains, and trenches.

• DO NOT operate an aerial

platform that has ladders,

scaffolding or other devices

mounted on it to increase its size

or work height. It is prohibited.

• DO NOT exert side forces on

aerial platform while elevated.

• DO NOT use the aerial platform

as a crane. It is prohibited.

• DO NOT sit, stand or climb on

the guardrails. It is prohibited.

• DO NOT climb on scissor arm

assembly. It is prohibited.

• BE AWARE of overhead

obstructions or other possible

hazards around the aerial

platform when driving or lifting.

• DO NOT raise the aerial platform

while the aerial platform is on a

truck, fork lift or other device or

vehicle.

• BE AWARE of crushing hazards.

Keep all body parts inside

platform guardrail.

• DO NOT lower the platform

unless the area below is

clear of personnel and

obstructions.

• ENSURE that there are no personnel or obstructions

in the path of travel, including blind spots.

• BE AWARE of blind spots when operating the

aerial platform.

• STUNT driving and horseplay are prohibited.

• ENSURE ALL tires are in good condition and lug

nuts are properly tightened.

• DO NOT alter or disable limit switches or other

safety devices.

• DO NOT use the aerial platform without guardrails,

locking pins and the entry gate in place.

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