Solinst 464 Bedienungsanleitung

Model 464

Electronic Control Unit User Guide

February 18, 2010

Model 464 Electronic Control Unit User Guide - Contents

1.0 Introduction 1

1.1 Operating Principles 1

1.2 Model 464 Electronic Control Unit Speciﬁcations 1

1.3 Control Panel 2

1.4 LCD Display 2

2.0 Control Unit Operation 3

2.1 Start Up 3

2.1.1 Main Menu 3

2.2 LCD Contrast 4

2.3 About 4

2.4 Preset Flow Rates 4

2.5 User Flow Rates 5

2.5.1 Saved Settings 5

Edit Settings 6

Delete Settings 6

2.5.2 Create Setting 7

2.6 Automatic Drive/Vent Cycles 7

2.7 Manual Drive/Vent Cycles 8

2.8 Battery Replacement 8

3.0 Pumping Instructions 9

3.1 Preparation 9

3.2 Pumping Set Up 9

3.3 Pump Optimization 10

Bladder Pumps 10

Double Valve Pumps 10

Model 464 Electronic Control Unit User Guide

Page 1

1.0 Introduction

1.1 Operating Principles

The Model 464 Electronic Control Unit controls the supply of compressed gas to

pneumatic pumps. Drive (pressure) and vent periods are cycled to provide water

ﬂow. During pressurization periods, water is forced into the sample tubing. The

vent period allows water to re-enter (recharge) the pump. Cycle repetition may

be controlled manually or automatically using pre-set pumping rates.

Model 464 Specications

Operating Temperature: -20ºC to 50ºC

Weight: 5 lbs (2.3 Kg)

Dimensions: 9.1" x 10.2" x 4.9” (23 cm x 26 cm x 12 cm)

Drive/Vent Time Range: 1-999 seconds

Maximum Site Name Length: 16 characters (upper or lowercase and numeric)

Memory Capacity: 99 user ow rates in non-volatile FRAM, 3 preset in Flash

Battery Life: 40,000 drive/vent cycles @ 25ºC from 4 AA alkaline batteries

(100 hours based on 10 second drive/vent cycles)

Maximum Output Pressure: 125 psi (861 KPa)

Maximum Input Pressure: 150 psi (1034 KPa)

1.2 Model 464 Electronic Control Unit Speciﬁcations

Figure 1-1 Model 464 Electronic Control Unit

Manual Control Button

Battery Enclosure

Regulator

Pressure Gauge

Air Out

Air In

Model 464 Electronic Control Unit User Guide

Page 2

User Flow Rates

LCD Contrast

About

ECU 464 Main Menu

Preset Flow Rates

Bar icons : indicate the amount of time remaining before the Control Unit

automatically turns off. Each of the four bars represents 1 minute 15 seconds.

The Control Unit will automatically turn off after 5 minutes of being idle.

User Flow Rates

LCD Contrast

About

ECU 464 Main Menu

Preset Flow Rates

Battery icon: represents the battery life remaining. Battery life is also

numerically displayed as a percentage to the right of the icon. The icon will ﬂash

when the battery percentage is 0.

User Flow Rates

LCD Contrast

About

ECU 464 Main Menu

Preset Flow Rates

User Flow Rates

LCD Contrast

About

ECU 464 Main Menu

Preset Flow Rates

Arrows: left pointing arrow indicates there is at least one menu that can

be accessed using the left cursor key. Right pointing arrow indicates a sub-menu

exists for the active menu item, and can be accesed using the right cursor key or

OK button (moves to next item).

Figure 1-2 Electronic Control Unit LCD Display

Note:

Battery Life is

40,000 drive/

vent cycles or

100 hours at 10 second

drive/vent cycles.

User Flow Rates

LCD Contrast

About

ECU 464 Main Menu

Preset Flow Rates

Note:

The Control

Unit will turn off

automatically

after 5 minutes of being idle,

provided that cycling is not

active.

OK OK button: selects a highlighted menu item (also toggles between lower and

uppercase letters and pressure units). Press and hold for at least 3 seconds to

turn the Control Unit off.

Cursor keys: navigate through the menus and menu items.

Plus/Minus keys: cycle through numbers and letters when editing or

creating new ﬂow rates. Increase/decrease LCD display contrast. (Hold down

to scroll quickly through values).

Manual Control Valve: allows manual operation of the Control Unit. When

pushed the solenoid opens. See Page 8.

Air In: connection for the supply line from the compressed gas supply source.

(In-line ﬁlter is not required.)

Air Out: connection for the drive line from the pump.

Regulator: sets the pumping pressure. Turn clockwise to increase the pumping

pressure and counter-clockwise to decrease pressure.

Pressure Gauge: displays the pumping pressure.

Battery Enclosure : houses four (4) AA alkaline batteries.

1.4 LCD Display

Note:

Pressing any

key will turn the

Control Unit on.

1.3 Control Panel

Model 464 Electronic Control Unit User Guide

Page 3

2.0 Control Unit Operation

2.1 Start Up

Press any button on the keypad to turn the Control Unit on. When ﬁrst starting

the Control Unit with new batteries, or restarting after replacing the batteries,

the Control Unit will perform a self-test to identify any faults that may exist (See

Appendix). The start-up screen is shown ﬁrst (Figure 2-1 Start-up Screen After

Replacing Batteries); following a short pause the main menu will be displayed.

Note:

The Control Unit

does not come

with the batteries

installed.

Figure 2-1 Start-up Screen After Replacing Batteries

Note:

Turning the

Control Unit on,

displays the last

screen shown at the time of

shut-down.

ECU 464 V1.000

Solinst Canada Ltd.

+1 (905) 873-2255

2.1.1 Main Menu

There are four main menu items for the Electronic Control Unit (Figure 2-2).

Preset Flow Rates: allows you to select a ﬂow rate with predeﬁned drive and vent

cycles (Low Flow, Medium Flow, or High Flow).

User Flow Rates: allows you to create user-deﬁned ﬂow rates, save ﬂow rates,

select and edit saved ﬂow rates.

LCD Contrast: enables you to adjust the brightness of the display.

About: will display information about the Control Unit, including ﬁrmware

version and Solinst contact information.

Figure 2-2 Model 464 Main Menu

User Flow Rates

LCD Contrast

About

ECU 464 Main Menu

Preset Flow Rates

Model 464 Electronic Control Unit User Guide

Page 4

2.2 LCD Contrast

To adjust the contrast of the LCD display, use the keys.

Figure 2-3 LCD Contrast

2.3 About

Selecting this menu item will display information about the Model 464 Control

Unit, including the installed ﬁrmware version.

Figure 2-4 About

Firmware: V1.000

Solinst Canada Ltd.

+1 (905) 873-2255

www.solinst.com

About ECU 464

Set:

LCD Contrast

50%

2.4 Preset Flow Rates

Preset Flow Rates have predeﬁned drive and vent times, they cannot be edited

or changed. There are three Preset Flow Rates:

Figure 2-5 Preset Flow Rate Menu Figure 2-6 Low Flow Rate Menu

Medium Flow

High Flow

Preset Flow Rates

Low Flow

Drive: 50s

Vent: 25s

Low Flow Preset

Start

PRESET FLOW RATES

Flow Drive Vent#

Low 50 s 25 s

Med 10 s 8 s

High 3 s 3 s

Model 464 Electronic Control Unit User Guide

Page 5

When “Start” is highlighted, pressing OK will start the pumping cycle. When

the Control Unit is running the LCD will display the progress of the vent and

drive periods. Pressing the OK button when in running mode will stop the cycle.

Figure 2-7 Running Mode

Drive: 17 of 50s

Vent: 0 of 25s

Low Flow Preset

Stop

2.5 User Flow Rates

This menu allows you to select saved ﬂow rates or create new ﬂow rates.

Figure 2-8 User Flow Rates Menu

2.5.1 Saved Settings

Selecting “Saved Settings” will display a list of all previously created user-deﬁned

ﬂow rates (Figure 2-9 User Deﬁned Saved Settings). Use the cursor keys to

navigate through the settings. To rearrange the order of the sites, use the '+'

key to move the highlighted setting up one position and the '-' key to move the

highlighted setting down one position.

Figure 2-9 User Deﬁned Saved Settings

Note:

The Electronic

Control Unit

can store up to

99 saved User Flow Rates.

User Flow Rates are saved

to a non-volatile memory so

that they will be retained if

the batteries are removed.

Create Settings

Preset Flow Rates

Saved Settings

W67 Farm 12

E89 Spill 2

A22 VOC 9

Saved Settings

W13 Landfill 34

Model 464 Electronic Control Unit User Guide

Page 6

Delete Settings

To delete the setting, use the left arrow key to highlight the delete icon and

press OK. After pressing OK, a prompt will be displayed to conﬁrm the deletion.

Figure 2-10 Delete Saved Settings

W67 Farm 12

E89 Spill 2

A22 VOC 9

Saved Settings

W13 Landfill 34

Delete site

“W13 Landfill 34”?

YesNo

Edit Settings

Select a particular setting by pressing the right arrow or OK.

Figure 2-11 Saved Setting Information

To edit site information, use the cursor keys to navigate the ﬁelds and modify

them using the +/- keys. Holding the +/- keys will cycle through letters and

numbers quickly. The OK button toggles between upper and lower case letters.

The “Site” ﬁeld has a ﬁxed length of 16 characters.

Use the +/- keys to change the drive and vent times. The maximum drive/vent

time is 999 seconds (16.65 minutes).

Use the +/- keys to change the pressure setting. The maximum pressure is

125 psi (861 KPa). Pressing OK toggles between psi and KPa. The pressure is

automatically converted to the new units. The displayed pressure does not control

the actual pressure, it is only a reminder of the pressure to adjust externally.

When ﬁnished editing the site settings, use the cursor key to select “Save

Changes” or “Start” to start pumping without saving the changes. When “Stop”

is selected, a display will appear asking if you would like to save changes. User

settings are saved to non-volatile memory so that they will be retained if the

batteries are removed. A maximum of 99 user settings are supported.

Figure 2-12 Editing Saved Setting Information

Note:

The displayed

pressure does

not control the

actual pressure, it is only

a reminder of the required

output pressure for that site.

Note:

• 1 psi =2.3 ft

of water

• 1 KPa =

0.1 m of water

Note:

The maximum

drive/vent time is

999 seconds each

and the maximum pressure

setting is 125 psi (861 KPa).

Site: W13 Landfill 37

Drive: 5s Set Pressure:

Vent: 5s 25psi

Saved Settings [1 of 10]

Start

Site: W13 Landfill 37

Drive: 5s Set Pressure:

Vent: 5s 25psi

Saved Settings [1 of 10]

Start Save Changes

Model 464 Electronic Control Unit User Guide

Page 7

Note:

While the drive/

vent cycles are in

progress it is not

possible to edit the displayed

site information or exit the

site menu. The only option

is to push OK, to stop the

cycling.

2.5.2 Create Setting

To create a new setting, select “Create Setting” from the User Flow Rates

menu. Enter the new site name, drive/vent times, and pressure setting using

the cursor keys and +/- keys (see Edit Settings Section). Once you are ﬁnished

programming the settings, use the cursor key to highlight “Save” and press OK.

Figure 2-13 Creating a New Site

Site:

Drive: 0s Set Pressure:

Vent: 0s 0psi

Create Setting

Save

2.6 Automatic Drive/Vent Cycles

Select the desired setting. To start the drive/vent cycles, use the cursor key to

highlight “Start” and press OK. When the Control Unit is running, the LCD will

display the progress of the vent and drive cycles. Pressing the OK button when

in running mode will stop the drive/vent cycles.

Figure 2-14 Running Mode

Site: W13 Landfill 37

Drive: 0 of 5s

Vent: 4 of 5 s

Saved Settings [1 of 10]

Stop

Model 464 Electronic Control Unit User Guide

Page 8

2.7 Manual Drive/Vent Cycles

The 464 Electronic Control Unit can also be operated manually if preferred. It

provides an alternative if the battery power runs out.

To operate the Control Unit manually, set up and connect the pump, Control

Unit and compressed gas supply (see Section 3.2 Pumping Set Up). Apply the

compressed gas to the Control Unit.

Use the Regulator on the Control Unit to decrease or increase the pumping

pressure. To create a drive/vent cycle, use the Manual Control Button on the

Control Panel. When the Manual Control Button is pushed in, it opens the

solenoid, which allows the compressed gas to be applied to the pump. When the

button is released, it allows the unit to vent.

Note:

The maximum

output pressure

of the Electronic

Control Unit is

125 psi.

Figure 2-15 Model 464 Control Panel

Manual

Control Button

Regulator

Air Out

Air In

Battery

Enclosure

Pressure

Gauge

Note:

The “Battery

Low!” warning

will appear at

about 0% battery level. This

is a conservative battery level

estimation based on normal

operation.

If the battery level is low, the battery warning will be displayed after attempting

to start a drive/vent cycle (Figure 2-16). The battery icon will also be ﬂashing.

Press OK to clear the warning message. It will not be possible to start the vent/

drive cycling with a low battery. Replace the battery or operate the Control Unit

manually using the Manual Control Button to continue (see Section 2.7 Manual

Drive/Vent Cycles on page 87).

Figure 2-16 Low Battery Warning

User Flow Rates

LCD Contrast

About

ECU 464 Main Menu

Preset Flow Rates

Battery Low!

Please replace or

operate manually

2.8 Battery Replacement

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