Sony CDX-F5500M Bedienungsanleitung

Ver 1.0 2004. 05

Model Name Using Similar Mechanism CDX-F5500

CD Drive Mechanism Type MG-611MA-186//Q

Optical Pick-up Name KSS1000E

SERVICE MANUAL

E Model

CDX-F5500M

CD player section

Signal-to-noise ratio 120 dB

Frequency response 10 – 20,000 Hz

Wow and flutter Below measurable limit

Tuner section

Tuning range FM tuning interval:

50 kHz/200 kHz switchable

87.5 – 108.0 MHz (at 50 kHz step)

87.5 – 107.9 MHz (at 200 kHz step)

Antenna terminal External antenna connector

Intermediate frequency 10.7 MHz/450 kHz

Usable sensitivity 9 dBf

Selectivity 75 dB at 400 kHz

Signal-to-noise ratio 67 dB (stereo),

69 dB (mono)

Harmonic distortion at 1 kHz

0.5% (stereo),

0.3% (mono)

Separation 35 dB at 1 kHz

Frequency response 30 – 15,000 Hz

Tuning range AM tuning interval:

9 kHz/10 kHz switchable

531 – 1,602 kHz (at 9 kHz step)

530 – 1,710 kHz (at 10 kHz step)

Antenna terminal External antenna connector

Intermediate frequency 10.7 MHz/450 kHz

Sensitivity AM: 30 µV

SPECIFICATIONS

Power amplifier section

Outputs Speaker outputs

(sure seal connectors)

Speaker impedance 4 – 8 ohms

Maximum power output 52 W ×4 (at 4 ohms)

General

Outputs Audio outputs terminal

(front, rear/sub switchable)

Power antenna/aerial relay control terminal

Power amplifier control terminal

Inputs TelephoneATT control terminal

Remote controller input terminal

BUS control input terminal

BUS audio input terminal

Antenna/aerial input terminal

Tone controls Low: ±10 dB at 60 Hz (XPLOD)

Mid: ±10 dB at 1 kHz (XPLOD)

High: ±10 dB at 10 kHz (XPLOD)

Power requirements 12V DC car battery

(negative ground)

Dimensions Approx. 178 ×50 ×181 mm

(w/h/d)

Mounting dimensions Approx. 182 ×53 ×161 mm

(w/h/d)

Mass Approx. 1.2 kg

Supplied accessories Card remote commander RM-X115

Parts for installation and connections (1 set)

Front panel case (1)

Design and specifications are subject to change without

notice.

• The tuner and CD sections have no adjustments.

Sony Corporation

e Vehicle Company

Published by Sony Engineering Corporation

9-877-870-01

2004E04-1

FM/AM COMPACT DISC PLAYER

CDX-F5500M

If the optical pick-up block is defective, please replace the whole

optical pick-up block.

Never turn the semi-fixed resistor located at the side of optical

pick-up block.

TEST DISCS

This set can playback CD-R and CD-ROM discs. The following

test discs should be used to check the capability:

CD-R test disc TCD-R082LMT (Part No. J-2502-063-1)

CD-RW test disc TCD-W082L (Part No. J-2502-063-2)

optical pick-up

semi-fixed resistor

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK

OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic

breakdown because of the potential difference generated by the

charged electrostatic load, etc. on clothing and the human body.

During repair, pay attention to electrostatic breakdown and also use

the procedure in the printed matter which is included in the repair

parts.

The flexible board is easily damaged and should be handled with

care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on

the disc reflective surface by the objective lens in the optical pick-

up block. Therefore, when checking the laser diode emission, ob-

serve from more than 30 cm away from the objective lens.

Notes on Chip Component Replacement

•Never reuse a disconnected chip component.

•Notice that the minus side of a tantalum capacitor may be dam-

aged by heat.

SERVICE NOTES

This label is located on the bottom of the chassis.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE

WITH MARK 0ON THE SCHEMATIC DIAGRAMS AND IN

THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.

REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE

PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR

IN SUPPLEMENTS PUBLISHED BY SONY.

CAUTION

Use of controls or adjustments or performance of procedures

other than those specified herein may result in hazardous

radiation exposure.

CDX-F5500M

Notes on CD-Rs (recordable CDs)/CD-RWs (rewritable

CDs)

This unit can play the following discs:

Type of discs Label on the disc

Audio CD

MP3 files

•Some CD-Rs/CD-RWs (depending on the equipment used for

its recording or the condition of the disc) may not play on this

unit.

•You cannot play a CD-R/CD-RW that is not finalized∗.

•You can play MP3 files recorded on CD-ROMs, CD-Rs, and

CD-RWs.

•A CD-R/CD-RW to which a session can be added can be played.

∗A process necessary for a recorded CD-R/CD-RW disc to be

played on the audio CD player.

EXTENSION CABLE AND SERVICE POSITION

Whenrepairingorservicingthisset,connectthejig(extensioncable)

as shown below.

•Connect the MAIN board (CN350) and the SERVO board (CN2)

with the extension cable (Part No. J-2502-076-1).

zUNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the lead

free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher than

ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350°C.

Caution: The printed pattern (copper foil) may peel away if the

heated tip is applied for too long, so be careful!

•Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow)

than ordinary solder so use caution not to let solder bridges

occur such as on IC pins, etc.

•Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may

also be added to ordinary solder.

SERVO BOAR

CN2

J-2502-076-1

MAIN BOARD

CN350

CDX-F5500M

TABLE OF CONTENTS

1. GENERAL

Location of controls................................................................. 5

Card remote commander RM-X115........................................ 5

Connections ............................................................................. 6

2. DISASSEMBLY

2-1. Sub Panel Assy .................................................................... 7

2-2. CD Mechanism Block ......................................................... 8

2-3. Main Board ......................................................................... 8

2-4. Chassis (T) Sub Assy .......................................................... 9

2-5. Roller Arm Assy .................................................................. 9

2-6. Chassis (OP) Assy ............................................................. 10

2-7. Optical Pick-up ................................................................. 10

2-8. SL Motor Assy (M902) ..................................................... 11

2-9. LE Motor Assy (M903) ..................................................... 11

2-10. Servo Board....................................................................... 12

3. DIAGRAMS

3-1. IC Pin Descriptions ...........................................................13

3-2. Block Diagram –CD Section–........................................... 19

3-3. Block Diagram –Main Section–........................................ 20

3-4. Block Diagram –Display Section–.................................... 21

3-5. Circuit Boards Location .................................................... 21

3-6. Printed Wiring Boards –CD Mechanism Section–............ 22

3-7. Schematic Diagram –CD Mechanism Section (1/2)– ....... 23

3-8. Schematic Diagram –CD Mechanism Section (2/2)– ....... 24

3-9. Printed Wiring Board –Main Section– .............................. 25

3-10. Schematic Diagram –Main Section (1/2)– ........................ 26

3-11. Schematic Diagram –Main Section (2/2)– ........................ 27

3-12. Printed Wiring Board –Sub Section– ................................ 28

3-13. Schematic Diagram –Sub Section– ................................... 28

3-14. Printed Wiring Board –Key Section– ................................ 29

3-15. Schematic Diagram –Key Section–................................... 30

3-16. IC Block Diagrams............................................................ 31

4. EXPLODED VIEWS

4-1. Main Section ..................................................................... 34

4-2. Front Panel Section ........................................................... 35

4-3. CD Mechanism Section (1) ............................................... 36

4-4. CD Mechanism Section (2) ............................................... 37

4-5. CD Mechanism Section (3) ............................................... 38

4-6. CD Mechanism Section (4) ............................................... 39

5. ELECTRICAL PARTS LIST ........................................ 40

CDX-F5500M

SECTION 1

GENERAL This section is extracted

from instruction manual.

CDX-F5500M

Connections

CDX-F5500M

SECTION 2

DISASSEMBLY

Note : This set can be disassemble according to the following sequence.

Note : Follow the disassembly procedure in the numerical order given.

2-1. SUB PANEL ASSY

two claw

two claws

sub panel assy

two

screws

(+PTT 2.6

CN101

2-1. SUB PANEL ASSY

(Page 7)

2-2. CD MECHANISM BLOCK

(Page 8)

SET

2-3. MAIN BOARD

(Page 8) 2-4. CHASSIS (T) SUB ASSY

(Page 9)

2-5. ROLLER ARM ASSY

(Page 9)

2-6. CHASSIS (OP) ASSY

(Page 10)

2-8. SL MOTOR ASSY (M902)

(Page 11)

2-10. SERVO BOARD

(Page 12)

2-7. OPTICAL PICK-UP

(Page 10) 2-9. LE MOTOR ASSY (M903)

(Page 11)

CDX-F5500M

2-2. CD MECHANISM BLOCK

2-3. MAIN BOARD

bracket (CD)

CD mechanism block

CN350

screw

(+PTT 2.6

)

screw

(+PTT 2.6

two

screws

(+PTT 2.6

three ground point screws

(+PTT 2.6

insulating sheet

MAIN board

two

screws

(+PTT 2.6

)

CDX-F5500M

2-4. CHASSIS (T) SUB ASSY

2-5. ROLLER ARM ASSY

SENSOR board

chassis (T) sub assy

claw

two

screws

(+P 1.7

2.2)

two

screws

(+P 1.7

2.2)

washer

worm wheel (RA)

roller arm assy

spring (RAL)

spring (RAR)

CDX-F5500M

2-6. CHASSIS (OP) ASSY

2-7. OPTICAL PICK-UP

washer

coil spring (damper)

two coil springs (damper)

chassis (OP) assy

gear (LE1)

CN1

lever (D)

slider (R)

Remove the six solderings.

tension coil spring (KF)

tension coil spring (CHKG

)

chucking arm sub assy

screw

(+B 1.4

rack (SL)

claw

main shaft

optical pick-up

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