SPI SPI-P170 Bedienungsanleitung

User Manual
SPI-P170
Hydrogen Peroxide


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Index
SPI-P170 ................................................................................................................................... 1
1. INTRODUCTION ........................................................................................................................ 3
2. DESCRIPTION AND OPERATION ................................................................................................. 5
3. SAFETY ..................................................................................................................................... 7
4. TRANSPORT AND STORAGE ....................................................................................................... 8
5. ASSEMBLY AND INSTALLATION ................................................................................................. 9
6. COMMISSIONING ................................................................................................................... 10
7. OPERATION ............................................................................................................................ 11
8. MAIN MENU ........................................................................................................................... 13
9. OVERVIEW ............................................................................................................................. 15
10.CALIBRATION ........................................................................................................................ 16
11.SETTINGS ............................................................................................................................... 27
12.ALARMS ................................................................................................................................ 35
13.MANUAL OPERATION ............................................................................................................ 41
14.REPORTS ............................................................................................................................... 43
15.MAINTENANCE ...................................................................................................................... 46
16. CONFIGURATION .................................................................................................................. 48
17. DECOMMISSIONING ............................................................................................................. 55
18. DISCARDING ......................................................................................................................... 56

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Foreword:
The manual for the SPI-P170 is meant for the following authorized employees:
- Electrotechnical staff
- Watertechnical staff
- Laboratory staff
This manual is made for the installation and operation of the SPI-P170 Hydrogen Peroxide.
In this manual you will find various enumeration characters:
(-) Enumeration of functions
(1.) To be performed actions
- Please read this manual thoroughly
- Only let authorized staff work with the SPI-P170
- Make sure the manual is available for every user
- In case of emergency, please contact your supplier
Limited warranty
This manual is made with care, although SanEcoTec is not taking any responsibility according the
consequential for any failures made in this manual.
Copyright notice
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form, by any means, electronic, mechanical, photocopying, recording or
otherwise without permission in writing from your supplier.

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1. Introduction
1.1 Purpose of the SPI-P170
The SPI-P170 is designed for correctly measuring, controlling, and guarding a water treatment
process.
The SPI-P170 is suitable for the following sectors:
Water companies
Other locations that measure and regulate Hydrogen Peroxide levels
1.2 Important specifications
The most important specifications of the SPI-P170 are:
Measuring the Hydrogen Peroxide level
Measuring the pH level
Measuring the flow
Controlling the dosing pumps for Hydrogen Peroxide and acid
Flow protection (No flow, no dose)
Circulation contact protection
A supply voltage of 12VDC
Specifications of the measurable parameters:
Hydrogen Peroxide
Method: peroxide color reagent
pH
Method: pH gel-electrode
Flow
Method: Via pulse or current sending flow meters like VDO or INEL (if your type isn’t
mentioned, please contact your supplier)
Measurement
Method
Range
Accuracy
Hydrogen
peroxide
Peroxide color
0
-
22
0 ppm
± 3 ppm
pH
Electrode
1
-
14 pH
± 0.05 pH
Flow
Puls
e or
Current
0
–
100 %
± 1%
The accuracies are based on strict adherence to the procedures in this manual.

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1.3 Warnings
The SPI-P170 is designed and produced with the greatest care. However, you should take into
account that:
- The SPI-P170 makes use of dangerous and harmful chemicals.
- No higher supply voltage than 12VDC is used.
1.4 Background information
After years of collaboration with a team of specialists in the field of water treatment, the SPI
measure and control system was introduced. The SPI-P170 is the fourth generation of its kind. The
SPI-P170 is a water control system based on the colorimetric measuring method that utilizes
peroxide reagent discoloration. The intensity of the discoloration after a measurement with the
reagent is a measurement of the quantity of Hydrogen Peroxide in the water. The greatest advantage
of colorimetric measuring is that it is not affected by external factors like pH and flow.
1.5 Conditions of use
Surroundings free of aggressive vapours
Temperature of the room housing the SPI-P170 is between 5C - 40C
Relative humidity not > 80%
No condensation

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2. Description and operation
2.1 Description of the SPI-P170
The SPI-P170 is supplied and preassembled on one assembly plate provided with:
1 Control-unit
1 Analysis-unit
Dimensions (L x W x H) = 485 x 485 x 100 mm
All parts are installed either water technical or electro technical. See figure 2.1.1.
2.2 Operation of the SPI-P170
The sample water is fed into the buffer jar. The buffer serves, as the name implies, as a buffer from
where the water can flow to the measuring cell. The surplus water will flow back to the buffer
system. The SPI-P170 will run the measurements of the water within a freely adjustable time. See
figure 2.2.1.
The measuring cycle of the SPI-P170 is as following:
Empty cell of previous measurement
Fill cell with the sample water and empty once more (rinse)
Fill cell with to be measured water and start measuring the zero value and empty again
Provide a shot of reagent, and fill the cell with a limited supply of water, measure the
discoloration
Fill the cell with some extra water and measure the discoloration again (2nd measurement to
check the saturation of the reagent, and to adapt the reagent valve time to save reagent), then
empty cell
Fill cell with the to be measured water and empty once more (rinse)
Fill cell fully with water
The drain valve empties the cell after every step. That water exiting the cell is led to the sewer.
2.3 Software structure of the SPI-P170
The SPI-P170 makes use of simple operating software. The complete operation is executed using the
buttons on the unit. The display shows measured values and settings. The hardware features an
internal memory wherein data, reports, and calibration settings are stored. This data is available on
demand and provided with a date and time of occurrence. When you have the optional SPI-REMOTE
software, it is possible control and see the information of the SPI using the network or internet. With
the optional SPI-GRAPHS software, you can use the data downloaded with the remote software, and
use this for data acquisition.

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Figure 2.1.1.
Figure. 2.2.1.
Analysis
-
unit
Control-unit
Buffer jar
Reagent vial
Filling tube
Drain tap
Supply valve
Reagent valve
Drain valve Overflow tube
Filter

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3. Safety
3.1 Safety regulations
The SPI-P170 is as careful as possible designed with the eye on safety. We tried to reduce the safety
risks to a minimum.
The SPI-unit is supplied with a 12VDC adapter via a power outlet.
While the SPI-unit and the analysis-unit are placed next to each other, the water is not
interfering with the electrical systems.
Using the remote software (optional) you can use our services to provide assistance over
distance
3.2 Risks
We would like to appoint the remaining risks. You need to handle these carefully by fully instructed
and authorized staff:
Refilling the reagent
Cleaning spilled compound
Store reagent in a cool, dark environment, provided with instructions.
Keep the SPI-unit and the analysis-unit clean from any remaining reagent, because this will
create stains with time.
3.3 Personal protective equipment
Wear while in direct contact with the peroxide reagent safety glasses, latex gloves and protective
clothing.
3.4 R-S sentences
Peroxide color R36/37/38
Harmful to the eyes, respiratory system and skin.
R25
Causes severe burns.
S2
Keep out of reach from children.
S20
Do not eat or drink.
S24/25
Avoid contact with the skin and eyes.
S45
In case of accidents, immediately seek professional help.

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4. Transport and storage
4.1 Disassembly
To disassemble the SPI-P170, follow the following procedure:
1. Remove the adapter from the power outlet so that the unit is powerless.
2. Remove the reagent vial from the holder (watch out for spilling reagent from the tube).
3. Empty the reagent vial, and seal it with the cap.
4. Empty the buffer jar using the drain tap.
5. Remove possible pH electrodes and store these for later use (don’t forget the protective cap with
KCl-solution).
6. Flush the valves with clean water or when possible, distilled water. Do this by filling the buffer jar
with this. Especially the reagent valve needs extensive cleaning. The reagent will cristalize when
it dries. Do this by replacing the reagent vial with a container of clean water. Now control the
valves a few times. See chapter 10.1.4.3 Times & test, and for the reagent valve chapter 10.1.4.2.
7. Flush the analysis-unit well with clean water, then make sure the unit is empty and dry.
8. Clean all tubes with clean water and dry.
9. Remove all inserted cables from the SPI-unit.
10. Before the taking the assembly plate off the wall we point out once more that all parts should be
dry.
11. Take the SPI-unit off the wall.
4.2 Transport
1. After disassembly, make sure the SPI-unit is placed in a firm box, with the components facing
upwards. This may also be standing upward.
2. Protect the corners well from impacts.
3. Cover the upward facing components with filling or air foil.
4. Close the box with tape.
5. Make sure the box remains free from damage.
4.3 Storage
While storing make sure the environment meets the following requirements:
Moisture free
Free of corrosive vapours
Temperature between 5C - 40C
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