Spraying Systems 1550+ AutoJet Bedienungsanleitung

Model 1550+ AutoJet

Modular Spray System

Owner’s Manual

Note:

 This manual covers the complete Model 1550+ Modular Spray System and all its versions, configurations and options. Your system

may vary based on the version, configuration and options that you have purchased.

 Pictures in this manual may include options which are not part of your System Configuration.

 Statements in this manual may describe options which are not part of your System Configuration.

 Pictures in this manual may represent components which are different than those in your System Configuration.

 Statements in this manual may describe components which are different than those in your System Configuration.

 The manufacturer reserves the right to make changes in this standard system without notification.

spray.com

ML001550PLUS v5

Read this manual carefully before operating your Modular Spray System.

Keep this manual for reference when the system is in operation.

All safety related, and operating instruction should always be followed.

CONTENTS

CONTENTS .................................................................................................................................................................................... 2

WARNING LEGEND....................................................................................................................................................................... 5

READ AND FOLLOW INSTRUCTIONS ................................................................................................................................................... 5

WARNINGS ................................................................................................................................................................................. 5

INTRODUCTION ............................................................................................................................................................................ 6

PRODUCT FEATURES & SPECIFICATIONS ............................................................................................................................................ 6

STANDARD COMPONENTS: ............................................................................................................................................................. 9

COMPONENTS USED TO CREATE CONFIGURATIONS ........................................................................................................................... 10

OPTIONAL COMPONENTS REQUIRED FOR A COMPLETE SPRAY SYSTEM .................................................................................................. 10

SAFETY INFORMATION .............................................................................................................................................................. 10

GENERAL SAFETY INFORMATION .................................................................................................................................................... 10

WARNINGS ............................................................................................................................................................................... 10

INSTALLING THE SYSTEM ........................................................................................................................................................... 11

UNPACK THE COMPONENTS ......................................................................................................................................................... 11

POSITION OR MOUNT THE SYSTEM ................................................................................................................................................ 12

ELECTRICAL CONNECTIONS ........................................................................................................................................................... 14

AIR AND LIQUID CONNECTIONS ..................................................................................................................................................... 18

MOUNTING SPRAY NOZZLES ...................................................................................................................................................... 20

NOTES ON NOZZLE LOCATION ....................................................................................................................................................... 20

SYSTEM OPERATION .................................................................................................................................................................. 21

START UP .................................................................................................................................................................................. 21

PRIMING THE PUMP (PUMP VERSION ONLY) ................................................................................................................................... 22

HMI OPERATION - SET SPRAY PARAMETERS ............................................................................................................................. 23

HMI ........................................................................................................................................................................................ 23

PASSWORD SETTINGS .................................................................................................................................................................. 31

SPRAY INSTRUCTIONS SIMPLIFIED: ............................................................................................................................................ 32

TIMING MODES ......................................................................................................................................................................... 32

SETUP SCREEN. .......................................................................................................................................................................... 33

FIXED SPRAY TIME ...................................................................................................................................................................... 33

VARIABLE SPRAY TIME ................................................................................................................................................................. 35

REPEAT .................................................................................................................................................................................... 37

MANUAL TRIGGER ...................................................................................................................................................................... 39

DUTY CYCLE PERCENTAGE ......................................................................................................................................................... 40

SETTING DUTY CYCLE PERCENTAGE – USING PWM .......................................................................................................................... 40

USING THE RECIRCULATION FEATURE ....................................................................................................................................... 41

RECIRCULATION ......................................................................................................................................................................... 41

SETTING THE RECIRCULATION FLOW FOR THE SYSTEM ........................................................................................................................ 42

SPECIFICATIONS ......................................................................................................................................................................... 43

STANDARD ENVIRONMENTAL SPECIFICATIONS: ................................................................................................................................. 43

CONSTRUCTION DETAILS: ............................................................................................................................................................. 43

SYSTEM SPECIFICATIONS: ............................................................................................................................................................. 43

PUMP SPECIFICATIONS .............................................................................................................................................................. 45

EXTERNAL INPUT OFFERINGS .................................................................................................................................................... 46

TRIGGER CABLE OFFERING......................................................................................................................................................... 47

REQUIRED INPUT: ....................................................................................................................................................................... 47

ASSEMBLY SPECIFICATIONS: .......................................................................................................................................................... 47

OPTIONAL TRIGGERING OFFERINGS .......................................................................................................................................... 49

PHOTOELECTRIC OBJECT SENSOR ................................................................................................................................................... 49

THRU BEAM SENSOR ................................................................................................................................................................... 50

PROXIMITY SENSOR KIT ............................................................................................................................................................... 50

LASER SENSOR (SHORT DISTANCES) SENSOR KIT ............................................................................................................................... 51

LASER SENSOR (LONG DISTANCES) SENSOR KIT ................................................................................................................................. 51

HAND HELD PENDANT ................................................................................................................................................................. 51

FOOT SWITCH ............................................................................................................................................................................ 51

OPTIONAL INPUT SIGNAL OFFERING ......................................................................................................................................... 52

ASSEMBLY SPECIFICATIONS: .......................................................................................................................................................... 52

OPTIONAL ELECTRIC NOZZLE CORD SET OFFERING ................................................................................................................... 53

FAULT OUTPUT SIGNAL ............................................................................................................................................................... 54

ASSEMBLY SPECIFICATIONS: .......................................................................................................................................................... 55

EXTENSION CABLE ...................................................................................................................................................................... 56

LEVEL SWITCH CABLE KIT ............................................................................................................................................................. 56

ASSEMBLY SPECIFICATIONS: .......................................................................................................................................................... 57

TROUBLESHOOTING................................................................................................................................................................... 60

FAULTS ....................................................................................................................................................................................... 63

HMI COMMUNICATION FAULT ..................................................................................................................................................... 64

RE-CALIBRATING THE HMI ........................................................................................................................................................... 65

RECOMMENDED SYSTEM MAINTENANCE ................................................................................................................................. 67

PNEUMATIC CONTROLS ............................................................................................................................................................... 67

LIQUID CONTROLS ...................................................................................................................................................................... 67

SPRAY NOZZLES ......................................................................................................................................................................... 67

SPARE PARTS LIST ...................................................................................................................................................................... 68

RECOMMENDED & OPTIONAL SPARE PARTS .................................................................................................................................... 68

WARRANTY INFORMATION ....................................................................................................................................................... 73

DATA SHEETS - PUMP VERSIONS ............................................................................................................................................... 74

DATA SHEETS – PUMP LESS VERSIONS ...................................................................................................................................... 77

DATA SHEETS – PRESSURE POT VERSIONS................................................................................................................................. 80

CONTROL PANEL ONLY VERSION ............................................................................................................................................... 84

NOTES ........................................................................................................................................................................................ 85

Manual Version No.

Description of

Change

Date

1 Original release of second generation system 2010

2 Update – HMI release 2012

3 Update – minor functionality improvements 2016

4 Update – System minor redesign, improved maintenance and connections 2018

5 Update – new regulator packages 2020

WARNING LEGEND

Read and follow instructions

All safety related, and operating instructions should be read before the system is operated.

Follow all operating instructions.

Warnings

Red warning denotes a critical note regarding safety

The User can be injured (seriously) or his health can be damaged.

Or the Machine can be seriously damaged

Yellow warning denotes an issue to be heeded. Ignoring this warning note can result in damage to the unit, injury to an

individual.

Blue warning denotes supplementary information for the user:

Drawing attention to possible problems

INTRODUCTION

The Model 1550+ AutoJet Modular Spray System featuring an HMI Touch Screen Display is a self-contained,

electronic/pneumatic panel that provides control of various aspects of a spray system. These systems come in a variety of

design configurations depending on the requirements of your spray application, therefore, you may or may not have all the

features described in this owner’s manual.

Product Features & Specifications

The Spraying Systems Co. 1550+ AutoJet Modular Spray System is a self-contained unit that can provide you with precise

liquid delivery and spray nozzle control in an affordable easy to use turn-key spray system. The system comes in a variety of

designs and configurations based on the type of spray nozzle used in your application.

The system can be used with water, oils, lubricants, inks, stains, water-based solvents, non-abrasive slurries. The system is

designed to spray most non-flammable or non-volatile materials. Liquids and materials that flow with viscosities below

1000 cP at 68° F (20° C) can be sprayed with the correct spray nozzle and controlled with this unique spray system solution.

System Usage

 The 1550+ AutoJet Modular Spray System is designed to run continuously or intermittently.

 The 1550+ AutoJet Modular Spray System features a high-quality HMI Touchscreen interface.

 System can control spray timing.

 Customer can set spray period, start delay and stop delay times.

 The controller is designed to run both electric and air actuated spray nozzles.

 Can drive Spraying Systems Co. electric spray nozzles (3 amps. max.) with Pulse Width Modulation (PWM).

Specifically, the PulsaJet® spray nozzle line and the AA250AUH Electric spray nozzles can be used.

 PWM (Pulse Width Modulation) is a technique used to control flow rate by rapidly pulsing the

nozzle on and off. PWM uses a duty cycle within the spray time. By definition duty cycle is the

percent of time of the total cycle time the nozzle is spraying. If the nozzle is spraying 50% of the

time, the DC is 50% thus the flow is ½ that if the nozzle being fully open.

Platform Configu ration

 The 1550+ AutoJet Modular Spray System is available in the following versions which are available in both

English and Metric connections:

 1550+ Pump Version - features a durable air operated diaphragm pump for continuously run spray

applications.

 This design requires liquid to be drawn from a tote or a tank.

 This version is designed to re-circulate liquid from the system back to the supply tote or tank.

 1550+ Food Contact Pump Version – features food-contact wetted components (pump, liquid

regulator, gauges, tube fittings, etc.).

o Note this version does not qualify under EC 1935/2004

 1550+ Pump Less Version - for applications were the systems liquid delivery is provided by a pressurized

vessel or other pressurized supply from the customer. The Pump Less system controls the flow of liquid

using an internal air piloted liquid pressure regulator. The liquid passes through this which is located

inside the Valve Panel.

 1550+ Food Contact Pump Less Version – features food-contact wetted components (liquid

regulator, gauges, tube fittings, etc.).

o Note this version does not qualify under EC 1935/2004

 1550+ Pressure Pot Version – for applications were the fluid is supplied by pressurized vessel and the

system controls the air pressurizing the vessel. The Pressure Pot version controls the flow of the liquid by

using an air regulator to pressurize the pot. The liquid flows from the pot and does not flow through the

systems Valve Panel.

 1550+ Electrical Control Panel Only Version - for electric spray nozzle applications where the customer

will supply the liquid delivery portion of the system.

 The full system versions are equipped with electric valves, manual pressure regulators and gauges to control:

 Pneumatic nozzle actuation.

 Liquid spray pressure and recirculation rate.

 The 1550+ AutoJet Modular Spray System comes in the following configurations:

 Configuration 1: Liquid and cylinder air – for automatic hydraulic or electric spray nozzles.

Pump Less version, configuration 1, shown.

 Configuration 2: Liquid with cylinder and atomizing air – for automatic air atomizing spray nozzles.

Pressure Pot version, configuration 2, shown.

 Configuration 3: Liquid with cylinder, atomizing and fan air – for SSCo. VAU and VMAU spray nozzles.

Pump version, configuration 3, shown.

HMI Control Panel Specifications

 4.3” HMI Touch Screen display unit featuring custom programming.

 UL Type 1, stainless steel control panel.

o Not explosion proof (Non-Ex).

 Power ON/OFF switch with Power on LED indicator light.

 Power input 110-240VAC, 50/60 1 ph., 5A.

o Global compatibility Multi-voltage power cords available

 Output 24 Vdc

o 3 amps dedicated to electric spray nozzles and sensors

 Inputs for 1 analog inputs, 2 digital inputs and 1 digital output.

 Features local and remote triggering options.

 Can control and drive up to eight (8) Spraying Systems Co. electric spray nozzles

o AA10000AUH-03 PulsaJet® spray nozzles – Eight (8)

o AA10000JJAU PulsaJet air atomizing spray nozzles – Eight (8)

o AA10000AUH-10 PulsaJet spray nozzles – Three (3)

o AA10000AUH-30 PulsaJet spray nozzles – One (1)

o AA250AUH Electric spray nozzles - Eight (8)

 Digital output for air atomizing solenoids.

 Offers dual digital inputs for conveyor interlock type trigger.

 Independent timing ranges for spray and delay adjustable from 0 to 9999 seconds.

 Delays for atomizing air (anticipator and follower times) can be set 0 to 60 seconds.

 0 – 100% duty cycle adjustment for PulsaJet and other electric spray nozzles.

 Offers easy to use timing modes of Fixed Spray Time; Variable Spray Time, and Repeat.

 Power cord, 6 ft. (2m) length.

 Ambient temperature ratings for electric control panel:

o 41° F Minimum (5°C)

o 104° F Maximum (40°C)

Enclosure and Process Components

 Air piloted liquid pressure regulator.

 Externally mounted liquid strainer with 100 mesh filter.

 1/2” NPT female inlet for compressed air feed - 100 psi (7 bar) max. – English connections

o 1/2” BSPT female inlet for compressed air feed - 7 bar (100 psi) max. – Metric connections

 1/2” O.D. tube inlet and outlet connections for air and liquid - English

o 12 mm O.D. tube inlet and outlet connections for air and liquid - Metric

 1/4” O.D. tube cylinder air outlet - English

o 6 mm O.D. tube cylinder air outlet - Metric

 Pressure regulator with gauge for liquid pressure.

 Pressure regulators with gauges for atomizing air, and fan air.

 Materials of construction

o For air lines: Nickel plated brass, brass, coated aluminum, and Nylon.

o Wetted components

 Pump version

 PVC, stainless steel, Polypropylene, PTFE, nickel plated brass, Viton®, Nitrile and Nylon

for liquid lines

 Food Contact Pump version

 Food Contact Acetal, stainless steel, PTFE, Viton®, FKM and Polyethylene for liquid lines

 Pump Less version

 PVC, stainless steel, Polypropylene, PTFE, nickel plated brass, Viton®, Nitrile and Nylon

for liquid lines

 Food Contact Pump Less version

 Food Contact Acetal, stainless steel, Viton®, FKM and Polyethylene for liquid lines

 Pressure Pot Version

 Stainless steel

Liquid Delivery Component s

Pu mp - St a nd ard and Sta in less St eel

 Double diaphragm air operated pump

 2 gpm liquid @ 40 psi (7.57 l/min @ 2.75 bar) rating based on water

o Less with higher viscosities

Pr e ssu re Pot - Opti ona l fo r Pu mp L ess & Pre s su re Pot V e rs io n s

 Stainless steel pot with stainless steel fittings and accessories.

 Sizes:

o 1 gallon (3.8 liters)

o 2 gallons (7.6 liters)

o 5 gallons (9 liters)

o 10 gallons (38 liters)

o 16 gallons (61 liters)

Standard Components:

Standard on all designs except the Panel Only version of the Model 1550+ Modular Spray System spray system are the

following components:

 Electrical Control Panel w/ HMI

 Air Shut off/Lock out and Filter Unit

 System Frame, stainless steel

 Liquid Filtration Unit

 Air piloted liquid pressure regulator – Not included on Pressure Pot version

 Air solenoid valve for controlling cylinder air

 Power Cord

 Trigger Device – The system must be triggered in a production environment. Therefore, it can use one of the

following options:

o Local on/off button on HMI.

o Trigger cable – to connect customer provided signal

o Object sensor

o Thru beam sensor

o Laser sensor

o Short distance laser sensor

o Hand held pendant trigger

Components Used to Create Configurations

 Air regulator to control liquid pressure

 Air regulator and solenoid valve for controlling atomizing air

 Air regulator and solenoid valve for controlling fan air

 Air Piloted Fluid Regulator – Not part of the Pressure Pot version

Optional Components Required for a Complete Spray System

 Spray nozzles with spray tips or spray set ups

 Spray nozzle mounting kits

 Spray nozzle hook-up kits

Safety Information

General Safety Information

Read and follow instruction s

All safety related, and operating instructions should be read before the system is operated. Follow all operating

instructions.

Note: If the Model 1550+ AutoJet Modular Spray System is used in a manner other than as described in this Manual,

protection afforded by the equipment may be impaired.

Water and Moisture

The control panels are rated NEMA 1, unless otherwise specified. The rating is only with the door closed and properly

locked. Being NEMA 1 rated, the control panels can withstand streams of water directed at them; however, we

recommend avoiding spraying on the unit externally if possible. The control panel is not washdown rated.

Servicing

For servicing of valves and pumps please refer to the appropriate manuals.

Do not attempt to service the 1550+ Modular Spray System Electrical Control Panel.

 For service, contact your local Spraying Systems Co. sales representative by calling

1-800-95-SPRAY (1-800-957-7729)

 For corporate support contact 1-866-321-2250.

 Only authorized qualified service personnel should attempt to service the Control Panel.

o Service by unauthorized personnel will void all warranties.

Replacement Parts

The 1550+ AutoJet Modular Spray System has been designed with components that work together to provide the best

system performance. When the system requires replacement parts, contact your local sales engineer, only Spraying

Systems Co. recommended components should be used to maintain proper system operation and safety.

Warnings

WA RNIN G: It is important to recognize proper safety precautions when using a pressurized spray system. Fluids under

pressure can penetrate skin and cause severe injury.

WA RNIN G: When dealing with pressure applications, the system pressure should never exceed the lowest rated

component. Always know your system and all component capabilities, maximum pressures and flow rates.

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